Coleman 3000 Series HG30610EB User manual

ASSEMBLY
INSTRUCTIONS FOR
2000 SERIES AND
3000 SERIES
GAS BARBECUE
GRILLS
11412013FX 99/07 REV.01/02
LOOK INSIDE FOR:
Easy Assembly Ins ruc ions
Warran y Informa ion
Safe y, Main enance
and Cleaning Tips
GRILL
Coleman Company, Inc.
4101 Howard Bush Drive
Neosho, Missouri 64850
Internet site:
www.bbqhq.com
1-800-356-3612
LOOK ON PAGE 2
Pre-cooking seasoning processes and
proper s orage rea men of
Cas Iron Grids.
9-Vol Ba ery Included
Las Ins rucciones de Ensamblaje en español en la pagina 17.
WARNING:
THE EDGES OF SHEET METAL PARTS CAN CAUSE INJURY
IF NOT HANDLED WITH CARE.
USE EXTREME CAUTION!
IMPORTANT!
TO ENSURE PROPER GAS FLOW, BURNER
CONTROL VALVES MUST BE “OFF” BEFORE
OPENING THE GAS CYLINDER VALVE.

11412013FX (Pg. 2)
Two Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(16)
Two Main Control Knobs . . . . . . . . . . . . . . . . . . . . . . . . . .(32)
One Grease Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(49)
One Grease Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(49a)
Two Grease Drip pans . . . . . . . . . . . . . . . . . . . . . . . . . . .(48)
One Perforated Tent . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(62)
One Meat Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(57)
One Meat Probe Receptacle . . . . . . . . . . . . . . . . . . . . . . .(57a)
One Handle Assembly
One Literature Bag
One 6-lobe Screwdriver
Hardware bag(s)
Assorted assembly hardware - One Igniter Kit bag
Two Axle pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(3)
Side Burner Models include the following:
One Side Burner Control Knob . . . . . . . . . . . . . . . . . . .(40)
CARTON A - MISCELLANEOUS PARTS
BEFORE YOU BEGIN ASSEMBLING
YOUR NEW QUALITY COLEMAN
GAS BARBECUE GRILL:
ÖFOR EASE OF ASSEMBLY, leave the grill on
the inside bottom foam packing tray until the
wheels have been attached. (See representative
example at right). Remove the outside foam from
the right and left sides of the frame base at this
time.
ÖRemoveallcartonslocatedontopofthebarbecue
grill base and set aside. ONE CARTON- L.P.GAS CYLINDER
CARTON B - 2 SIDE TABLE
ASSEMBLIES
(FOR MODELS WITHOUT SIDE BURNER)
ONE RIGHT SIDE TABLE ASSEMBLY
ONE LEFT SIDE TABLE ASSEMBLY
CARTON B - 1 SIDE TABLE ASSEMBLY
(FOR MODELS WITH SIDE BURNER)
ONE SIDE BURNER GRID . . . . . . . . . . . . . . . . . . . . . . . . .(41)
ONE RIGHT SIDE TABLE ASSEMBLY
ONE LEFT SIDE BURNER ASSEMBLY
One bag Assorted assembly hardware
ONE CARTON-COLEMAN SIDE BURNER
ASSEMBLY
(FOR MODELS WITH SIDE BURNER)
START THE COOKING GRIDS
SEASONING PROCESS BEFORE
ASSEMBLING YOUR GRILL!
CAST
IRON GRIDS
ÖCast Iron grids are on select models only.
ÖYour cast iron grids may have some rusting.
This is normal. To remove the rust, scour the
rusty areas with steelwool, i.e. SOS pad, until
all traces of rust are gone. Wash, dry and
season grids.
SEASONING
CAST IRON GRIDS
SEASONING IS THE PROCESS OF ALLOWING OIL TO BE
ABSORBED INTO THE IRON, CREATING A NON-STICK,
RUSTPROOF FINISH. HERE’S HOW TO DO IT:
ÖPreheat Oven to 350ºF.
ÖWash with hot, soapy water and a stiff brush.
Rinse and dry completely.
ÖOil the grids (all surfaces, top and bottom) with
MELTED solid vegetable shortening.
ÖTurn upside down on the top rack of a 350ºF
pre-heated oven.
ÖPut aluminum foil on the bottom rack to catch
any excess drippings.
ÖBake the grids for one hour at 350ºF.
ÖLet the grid cool slowly in the oven.
ÖStore, uncovered, in a dry place when cooled.
Tools Needed
Ö#20 6-Lobe Screwdriver (Included)
Ö#2 Phillips Screwdriver
ÖAn adjustable wrench
Ö9-Volt Battery (Included)
Optional Tools
Ö7/16" and 5/16" Box End Wrenches
Ö7/16" Nut Driver
ÖElectric or Cordless Screwdriver
Ö#20 6-Lobe driver bit
Ö#2 Phillips driver bit
Engineering Code
LD113332/LD113312
LE113332/LE113312
LE113333
LD113342*/LD113322*
LE113342*/LE113322*
LE113343*
*Cylinder no included
WARNING:
Combustion by-products produced when using
this product contain chemicals known to the State
of California to cause cancer, birth defects, or
other reproductive harm.

1-A
11412013FX (Pg. 3)
1-A. Insert the AXLE PINS (3) into the wheels.
ÖInsert the wheels and axle pins into each side of the base and secure with two clevis
pins (WN). See diagram.
ÖRemove the remaining foam tray from under the barbecue grill now.
WN
WN
WN
3
3
Left end
Back
16
Label
16
3
(2) Qty.
Hardware shown actual size
ÖRemove outside foam ONLY from the LEFT SIDE and RIGHT SIDE of the BASE.
ÖAssemble WHEELS (16). See detail 1-A.
ÖAssemble BASKET (22) on the right end of base and legs. See detail 1-B.
Step
1
BEGIN WITH CARTON A - MISCELLANEOUS PARTS
1-B. Feed the BASKET (22) through the right legs with the
basket extensions on the outside of the legs. The
extensions will rest against the outside of the legs.
ÖPlace the Basket feet over the caster bolt and secure
with two wing nuts (DZ).
1-B
(2) Qty.
22
DZ
DZ
Right end
Back View

11412013FX (Pg. 4)
49
49
48
48
2-A. Align the holes in the GREASE PAN (48) with the holes underneath
the Bottom casting. Secure the Grease Pan to the bottom casting
with a GREASE PAN HANGER (49). Repeat the assembly for the
other GREASE PAN and GREASE PAN HANGER
BACK OF GRILL, UNDERNEATH VIEW 2-A
49
49
48
48
FRONT
VIEW SHOWN WITHOUT THE SIDE PANEL FOR CLARITY OF ASSEMBLY
ÖAssemble the two GREASE DRIP PANS (48) under the bottom casting and
secure with the two GREASE PAN HANGERS (49). See detail 2-A.
Step
2

11412013FX (Pg. 5)
Step
3
3-A. Place two DISPOSABLE GREASE PANS (48a)
into the Grease Pan Hangers as shown.
48a
48a
BACK OF GRILL UNDERNEATH VIEW 3-A
48a
48a
VIEW SHOWN WITHOUT THE SIDE PANEL FOR CLARITY OF ASSEMBLY
ÖAssemble the two DISPOSABLE GREASE PANS (48a). See detail 3-A.

11412013FX (Pg. 6)
4-A. Place CONTROL KNOBS (32) on valve stems.
ÖInsert MEAT PROBE RECEPTACLE (57a) into the right side of the
control panel.
ÖPlace the MEAT PROBE (57) into the meat probe receptable.
4-B. Place the PERFORATED STAINLESS TENT (62) in
the slots of the PORCELAIN “I” TENT (61).
4-A
32
57
57a
32
62
4-B
ÖAssemble CONTROL KNOBS (32), MEAT PROBE RECEPTACLE (57a) and MEAT PROBE (57) in detail 4-A.
ÖAssemble PERFORATED STAINLESS TENT (62). See detail 4-B.
Step
4
61
Front of Grill

11412013FX (Pg. 7)
5-A. The FRONT HANDLE (58), HANDLE SPACER (60), HANDLE
INSULATOR (59), four screws (DT) and four hex nuts (AO) are
PRE-ASSEMBLED at the factory.
ÖRemove the four hex nuts (AO) from the Handle assembly.
ÖInsert the screws in the Handle assembly into the GRILL LID (55)
and secure with four hex nuts (AO).
ÖTighten with adjustable wrench or 7/16” wrench.
5-B. Place the COOKING GRIDS (63) in the Bottom casting
with the smooth surface down.
ÖSet the WARMING RACK (65) near the back of the bottom
casting.
65
63
63
5-B
ÖAssemble FRONT HANDLE Assembly to the GRILL LID (55) in detail 5-A.
ÖAssemble COOKING GRIDS (63) and WARMING RACK (65). See detail 5-B.
Step
5
5-A
AO
55
AO
AO
DT
58
60
59
AO AO AO
DT
Hardware shown actual size
(4) Qty.
(4) Qty.

11412013FX (Pg. 8)
6-A. Use the 6-lobe screwdriver to back out the outside screws located in the top right legs
(2 or 3 turns) just enough for the SIDE BRACKETS (11 and 13) on the PRE-
ASSEMBLED sidetable, to slide in place.
CAUTION: DO NOT Remove screws completely.
ÖPlace the bottom slot of the brackets on the screws first and then the top slot. Note:
The TOOL BAR (12) faces the front of the grill.
ÖGently slide the Bracket down and tighten screws.
ÖAssemble Pre-Assembled RIGHT SIDETABLE in detail 6-A.
ÖAssemble the SIDE TABLE (9). See detail 6-B.
ÖNote: Use both hands and lift with side table brackets. NEVER lift with plastic parts.
6-B. Place the SIDE TABLE (9) inside the side
frame.
Step
6
BEGIN WITH CARTON B - SIDE TABLE ASSEMBLIES
6-A
Grill
Front
PRE- ASSEMBLED
SIDETABLE
Right
11
12
13 Right
9
6-B
6-LOBE
SCREWDRIVER

11412013FX (Pg. 9)
STEPS 7 AND 8 ARE FOR THE 2000/3000 SERIES GRILL WITH TWO SIDE
TABLES. IF YOU HAVE A SIDE BURNER CONTINUE ON TO PAGE 12.
ÖAssemble Pre-Assembled LEFT SIDETABLE in detail 7-A.
ÖAssemble the SIDE TABLE (9). See detail 7-B.
ÖNote: Use both hands and lift with side table brackets. NEVER lift with plastic parts.
Step
7
7-A.If you have a SIDEBURNER continue on to page 13 now.
Use the 6-lobe screwdriver to back out the outside screws located
in the top left legs (2 or 3 turns) just enough for the SIDE BRACKETS
(11 and 13) on the PRE-ASSEMBLED sidetable, to slide in place.
CAUTION: DO NOT Remove screws completely.
ÖPlace the bottom slot of the brackets on the screws first and then the
top slot. Note: The TOOL BAR (12) faces the front of the grill.
ÖGently slide the Bracket down and tighten screws.
7-B. Place the SIDE TABLE (9) inside the side frame.
7-A
7-B
Left
PRE- ASSEMBLED
SIDETABLE
Left
9
11
13
Grill
Front
Grill
Front
12
6-LOBE
SCREWDRIVER

11412013FX (Pg. 10)
8-A. Attach the black SWITCH WIRES (26), with the
red connecters located on the left side of your
grill, to the two large pins on the ELECTRONIC
MODULE (28). Then attach the two orange
ELECTRODE WIRES (29) located on the left
side of your grill, to the pins on the module
marked 1MB and 2MB.
ÖInsert the 9-VOLT BATTERY (30) in the module,
it MUST snap in place.
Caution: Insure that the wires DO NOT
touch hot surfaces such as the grill casting.
LEFT SIDE OF GRILL
ELECTRONIC MODULE
MAIN
BURNER
ORANGE
ELECTRODE
WIRE 29 MAIN
BURNER
ORANGE
ELECTRODE
WIRE 29
SWITCH WIRES 26
(BLACK WIRES WITH RED
FLAG CONNECTERS)
9-VOLT BATTERY 30
ELECTRONIC MODULE 28
8-A
1MB 1SB
2MB 2SB
8-B. On the LEFT side of the grill, locate the front
SIDE BRACKET (13) and attach the
ELECTRONIC MODULE (28) underneath the
front bracket flange in the holes indicated in the
Mounting Holes detail, with two screws (JS).
ÖBundle extra wire length with wire tie (LA) not
shown.
(2) Qty.
Hardware shown actual size
8-B
28
13
JS
JS
1MB 1SB
1SB
2MB
Side Frame Side Frame
Electronic Module
Tool Bar Tool Bar
Inside
Outside
Top View of Bracket (13)
Mounting Holes Detail
ÖAssemble the ELECTRODE WIRES (29), SWITCH WIRES (26) and the 9-VOLT BATTERY
(30) to the ELECTRONIC MODULE (28) in details 8-A.
ÖAssemble the ELECTRONIC MODULE (28) under the Left Side Table in detail 8-B.
Step
8
Orange
Electrode
Wires (29)
Black
Switch
Wires (26)
Left front
side of
grill