Colorlight CLITE2IR Instruction Manual

Revision nr: F1.11
Revision date:2016-05-13
SEARCHLIGHT SYSTEM
BY COLORLIGHT
INSTALLATION & USER'S MANUAL
CLITE2
CLITE2IR
24VDC
100-240VAC
50/60 Hz

Page 2 INSTALLATION & USER'S MANUAL CLITE2
Safety reminder
Remember to break all electrical power to system before
starting any work in the electrical box or the searchlight
unit.
All information in this manual was correct at time of publication. However, as our engineers are
always updating and improving our products, your system's software might provide a slightly
different appearance or modified functionality than presented in this manual.
If your system lacks any function presented in this manual, there is possibly a software update
available to resolve this, please contact Colorlight for more information.
COPYRIGHT COLORLIGHT © 2016. All rights reserved

INSTALLATION & USER'S MANUAL CLITE2 Page 3
CONTENT
WARNINGS AND INFORMATION......................................................................................61.
WARRANTY CONDITIONS CLITE2...................................................................................72.
MAINTENANCE AND SERVICE PLAN..............................................................................83.
COLORLIGHT SEARCHLIGHT SYSTEM...........................................................................94.
OPERATOR PANEL, OVERVIEW....................................................................................105.
DISPLAY SYMBOLS AND MESSAGES ..........................................................................116.
Ebox alarm relay......................................................................................................126.1
installation.......................................................................................................................137.
Lifting the searchlight.............................................................................................137.1
CLI-30001, ANTI VIBRATION KIT....................................................................................148.
Electrical system.............................................................................................................179.
Electrical box mounting position ...........................................................................179.1
Electrical box installation........................................................................................189.2
Cabinet card.............................................................................................................199.3
CLITE2 electrical-box overview (24VDC) ...............................................................209.4
9.4.1 CLITE2 electrical-box connection (24VDC) ..........................................................................21
CLITE2 electrical-box overview (100-240VAC) ......................................................229.5
9.5.1 CLITE2 electrical-box connection (100-240VAC) .................................................................23
Operator panel connections ...................................................................................249.6
Ethernet wiring ........................................................................................................259.7
ACTIONS AFTER INSTALLATION and POWER FAILURE.........................................2610.
Automatic recovery of stored searchlight position in panel. ...............................2610.1
10.1.1 The panel position indicator differs from the actual position of the searchlight................26
Synchronize the system..........................................................................................2710.2
STARTING SYSTEM ....................................................................................................28
11.
JOYSTICK FUNCTIONS...............................................................................................2912.
SWITCH ON LIGHT......................................................................................................3013.
QUICK START MENU ..................................................................................................3114.
Fixed positions (optional function) ........................................................................3114.1
14.1.1 Go to fixed position ...........................................................................................................31
14.1.2 Store fixed position............................................................................................................32
Sweep (optional function).......................................................................................3314.2
14.2.1 New Sweep.......................................................................................................................33
14.2.2 Modify sweep parameters.................................................................................................34
Surveillance (optional function) .............................................................................36
14.3
14.3.1 Setting a new surveillance sweep.....................................................................................36
14.3.2 Changing surveillance settings .........................................................................................38

Page 4 INSTALLATION & USER'S MANUAL CLITE2
Switch.......................................................................................................................4014.4
Synchronized control..............................................................................................4114.5
14.5.1 Set the master control searchlight on/off ..........................................................................43
14.5.2 Add and remove slaves ....................................................................................................44
Off and park .............................................................................................................4514.6
MAIN MENU..................................................................................................................4615.
Off and Park.............................................................................................................4615.1
Switch system..........................................................................................................4615.2
Light Position...........................................................................................................4615.3
Sweep.......................................................................................................................4615.4
Surveillance .............................................................................................................4615.5
Info............................................................................................................................4715.6
Status .......................................................................................................................4715.7
Settings....................................................................................................................4815.8
15.8.1 Backlight brightness (adjust the button´s/ display light intensity) .....................................48
15.8.2 Language ..........................................................................................................................48
15.8.3 Joystick direction...............................................................................................................49
15.8.4 Maximum rotation speed...................................................................................................50
15.8.5 Installation.........................................................................................................................51
15.8.5.1 Store origin ...............................................................................................................................51
15.8.5.2 Store park position...................................................................................................................52
15.8.5.3 Name system ...........................................................................................................................53
15.8.5.4 Start test sequence .................................................................................................................54
15.8.5.5 Single lamp mode....................................................................................................................55
15.8.5.6 OP Rotation..............................................................................................................................56
15.8.5.7 Options setup...........................................................................................................................58
CABINET CARD MENU SYSTEM ................................................................................5916.
Menu navigation......................................................................................................5916.1
16.1.1 Down Button......................................................................................................................59
16.1.2 Right Button ......................................................................................................................59
16.1.3 OK Button..........................................................................................................................59
Category 1: About ...................................................................................................60
16.2
16.2.1 (1.1) MAC Address............................................................................................................60
16.2.2 (1.2) IP Address................................................................................................................60
16.2.3 (1.3) Light Model...............................................................................................................60
16.2.4 (1.4) SW Version...............................................................................................................60
Category 2: Diagnostics (support tool)..................................................................6116.3
16.3.1 (2.1) Start ..........................................................................................................................61
16.3.2 (2.2) View Results.............................................................................................................61
Category 3: Usage Stats .........................................................................................6216.4
16.4.1 (3.1) Left Light...................................................................................................................62
16.4.2 (3.2) Right Light.................................................................................................................62
16.4.3 (3.3) Reset Left .................................................................................................................62
16.4.4 (3.4) Reset Right...............................................................................................................62

INSTALLATION & USER'S MANUAL CLITE2 Page 5
Category 4: Settings................................................................................................6316.5
16.5.1 (4.1) OP WDT ...................................................................................................................63
16.5.2 (4.2) OP WDT Stats..........................................................................................................64
16.5.3 (4.3) OP WDT Reset.........................................................................................................64
Technical DATA...........................................................................................................6517.
Specifications CLITE2.............................................................................................6517.1
Mechanical drawings...............................................................................................6617.2
17.2.1 Operator Panel..................................................................................................................66
17.2.2 Electrical box CLITE2, 100-240VAC.................................................................................67
17.2.3 Electrical box CLITE2, 24VDC..........................................................................................68
17.2.4 Searchlight CLITE2 (standard) .........................................................................................69
17.2.5 Searchlight CLITE2 IR (with camera) ...............................................................................70
CLITE2 Searchligt with Thermal Camera...................................................................7118.
Introduction .............................................................................................................7118.1
Specifications..........................................................................................................7218.2
CLITE2ir - video connection .......................................................................................7419.
Set cam video standard ..............................................................................................7520.
Menu navigation......................................................................................................7520.1
20.1.1 Down Button......................................................................................................................75
20.1.2 Right Button ......................................................................................................................75
20.1.3 OK Button..........................................................................................................................75
Factory setup, how to change between PAL and NTSC. ......................................7620.2
USING THE THERMAL CAMERA IN CAM MODE.......................................................7721.
Activate the thermal camera...................................................................................7721.1
Camera tilt................................................................................................................7921.2
21.2.1 Tilt up ................................................................................................................................79
21.2.2 Tilt down............................................................................................................................80
Spot meter................................................................................................................8121.3
Menu - CAM settings...................................................................................................8222.
Palette ......................................................................................................................8322.1
Zoom ........................................................................................................................8422.2
SUPPORT.....................................................................................................................8523.
Approvals
written by:
Anders Holst
reviewed by:
Jonas Boslander
approved by:
Mattias Svensson

Page 6 INSTALLATION & USER'S MANUAL CLITE2
WARNINGS AND INFORMATION1.
CAUTION!
Before servicing any part of the searchlight system, make sure all power is
switched off!
Cleaning
Never wash the searchlight with water under high pressure because this can
penetrate through the seals and cause damage to mechanical and electrical
components.
Do not use strong solvents such as thinner or acetone to clean the searchlight
body or the operator panel.
Deicing
Removal of ice should be done with caution. Physical violence can damage the
LED-lamp modules or the searchlight driving mechanics.
LED-modules developed by LUMINELL AS
The LED-modules we use are developed by Luminell AS in Norway for Colorlight.
The CLITE LED-housing has a sealed, solid and compact construction with
powerful light distribution and excellent thermal design.
The high quality CLITE Led module is designed and manufactured in Scandinavia.
For more information, please visit:
www.luminell.com/

INSTALLATION & USER'S MANUAL CLITE2 Page 7
WARRANTY CONDITIONS CLITE22.
A correctly installed searchlight system from Colorlight requires no planned regular maintenance
or service during the first 10 years in operation.
The “Maintenance and Service plan” describes how to keep the product in good condition.
The warranty is conditioned by below mentioned key points.
Before powering up the unit, make sure that:
Vibration dampers are mounted correctly according to this installation manual.
The mechanical fundament where the searchlight is placed is robust.
Warranty seal on the service hatch is unbroken.
Outgoing cable radius from the searchlight is smooth and not stressed.
All cables used for the installations are as per Colorlight’s specifications or as per
separate made agreement.
Signal cables are not placed together with high power cables.
Electrical connections are made according to electrical scheme and wiring diagram.
Length of cables are not exceeding the recommended maximum lengths as stated
below:
Power/signal cables between searchlight and E-box for 100-240VAC-system: Max
30 meter
Power cables between searchlight and E-box for 24 VDC-system: Max 7 meter
Remote cable / Ethernet cable between E-box and remote control: Max 100 meter
(longer distance requires an amplifier or fibre optic version).
E-box (EB) is placed in an non-condense environment with a minimum temperature of
+5 C (indoor) if not customised for other installation.
The remote panel (OP) is bridge mounted in an IP56 environment. If placed outside it
must be under a protection hood when not in use.
Remote panel is screwed in bridge panel, properly grounded and correct installed.
After above checkpoints are verified the system should be started up as per this manual
to verify the functionalities.
In case of any questions related to the warranty, please contact us at [email protected] for
additional support.

Page 8 INSTALLATION & USER'S MANUAL CLITE2
MAINTENANCE AND SERVICE PLAN3.
Although the system does not require regular maintenance to function, we recommend,
however, that this preventive maintenance plan is followed in order to keep the searchlight in
good condition and in time detect if something is wrong and needs to be corrected.
Recommended inspection on a weekly basis
1. Make visual inspection of the searchlight housing and cabling. Look for any potential
mechanical damage caused by external force. A damage can lead to reduced or non-
functionality.
2. Make a visual inspection of the searchlight glasses. Verify that they are without any
crack or broken in any way. A crack can lead to water penetration inside the housing
followed by potential electrical and mechanical problem.
3. Perform a function test. Start up the searchlight system, rotate the searchlight in
horizontal and vertical direction.
4. Clean the searchlight. Rinse with fresh water to wash away the salt deposits. If more
dirty, use a very soft sponge and soap that is not caustic, contains strong solvents such
as acetone or thinner base. The house can be both polished and waxed for a shiny and
durable surface, but the glass should under no circumstances be waxed. Under no
circumstances can the searchlights be washed with high pressure water as this can lead
to penetration inside the housing followed by potential electrical and/or mechanical
problem.
5. Deicing. Winter time the system should be deiced with caution. First turn the lights on to
let the heat melt the ice before operating the system horizontally and vertically.

INSTALLATION & USER'S MANUAL CLITE2 Page 9
COLORLIGHT SEARCHLIGHT SYSTEM4.
Colorlight has with its newly developed control system for searchlights opened for a flexible and
future-proof system in which several searchlight assemblies (CLITE2, CLED, CL20, CL25 and
CL35/38) and operator panels can be connected to a dedicated network and communicate via
the Ethernet infrastructure.
Control-computers and navigation equipment are other examples of devices that can be part of
this network.
For external communication between the electrical box and its various controllers we use the
TCP / IP protocol through the Ethernet infrastructure.
For internal communication between the box and searchlight we have chosen to work with CAN
bus technology. CAN (Controller Area Network) is a network standard originally developed for
the automotive industry and with only two wires it’s possible to transmit a variety of control data
and information.
The searchlights drive motors (horizontal and vertical) are of the type brushless servo motors,
with excellent performance, long lifetime and high reliability.
The motor drivers are located inside the searchlight and are of an "intelligent" type, which
constantly analyzes the motor condition, and if problems arise, such as tripped over current
protection; this will be presented as an alarm in the operator panel.

Page 10 INSTALLATION & USER'S MANUAL CLITE2
OPERATOR PANEL, OVERVIEW5.
1. "Soft button": the function appears in the display window next to the button.
2. Left lamp on/off, (if “Single lamp mode” = On *1).
3. Left light increase intensity (Dim up in steps *2).
4. Left light decrease intensity (Dim down in steps *2).
5. Right lamp on/off, (if “Single lamp mode” = On *1).
6. Right light increase intensity (Dim up in steps *2).
7. Right light decrease intensity (Dim down is steps *2).
8. Joystick (”Hall effect” proportional).
9. Display (TFT 2,4”).
*1See 15.8.5.5 Single lamp mode .
*2LED dim levels are 25%, 50% 75% of max intensity. When light is lit the Intensity always starts at 100% (max)
regardless of previous dim level.
Note: Several sections of the manual refer to the above figures
8
6
5
9
2
3
1
7
4
1

INSTALLATION & USER'S MANUAL CLITE2 Page 11
DISPLAY SYMBOLS AND MESSAGES6.
Symbol for switched off white light.
Symbol for switched on white light.
Symbol for any electro-mechanic error. Might be referred as an over voltage or
over current for motor drivers. Communication error with motor drivers will result in
the same symbol. This error symbol can be reset by simply enter the main menu
and select status. Then press “dismiss”. If over current have occurred the problem
might be referred as a stucked lamp housing –check for any icing issues. Each
axis has its own symbol showing in upper left or right corner of the display.
This symbol and a similar symbol indicate the direction of the lamp housing both
for the vertical axis and for the horizontal axis. The arrows in the shown symbol
indicate the elevation angle for the vertical axis according to the horizontal-plane.
For the horizontal symbol and axis these small arrows indicate if the housing is
directed to the left, front, right or back of the centerline.
If the arrows are replaced by question marks then the system needs to be
internally calibrated. The easiest way to do the internal calibration is by simply
choose the “Park” in the quick start menu, please see 14.6 Off and park.

Page 12 INSTALLATION & USER'S MANUAL CLITE2
Ebox alarm relay6.1
The searchlights electrical and mechanical condition are constantly monitored and if there is a
malfunction in the system this is indicated by icons in the panel display with clarifying warning
messages found in the panels status menu.
The control box also has a relay output that can be connected to the boat monitoring system;
see the wiring diagram for connection details.
The following errors trigger the alarm output.
Message
Fault
Communication error
Transmission issues on the CAN bus
Over current
Overcurrent protection triggered, movement blocked
Over voltage
Overvoltage protection triggered, voltage to searchlight motordriver/s
have exceeded its maximum value.
Under voltage
Undervoltage protection triggered, voltage to searchlight
motordriver/s has fallen below its minimum value.
OPWDT (message in box only)
Ethernet communication broken to all panels, see (4.1) OP WDT.
Fault auto-resets if contact is restored with at least one panel

INSTALLATION & USER'S MANUAL CLITE2 Page 13
INSTALLATION7.
Lifting the searchlight7.1
CLITE2 IR (camera house)
The picture on the right shows
how to place the lifting slings
when there is no lift loop
available.
Also in this case the searchlight
cables must be secured to the
hook to avoid straining and
damage on the cable glands.
CLITE2 Standard
Preferable lift the searchlight by
the temporary lift loop on top of
the center house. After safely
fixed the searchlight, remove the
lift loop.
During the lift, the searchlight
cables must be secured to the
hook to avoid straining and
damage on the cable glands.

Page 14 INSTALLATION & USER'S MANUAL CLITE2
CLI-30001, ANTI VIBRATION KIT8.
Service instruction no: CLI-30001
Revision date: 2016-02-10
Applicable models: CLITE2, CL20-11, CL25-**, CL35/38-**
Spareparts needed (refer to CL spareparts list)
1
: CLS-25130 Anti vibration-kit × 1 (included in delivery)
2
Tools and supplies required:
1
17mm ratchet wrench × 1
2
17mm wrench × 1
3
4
Important information
This instruction shows how to install the anti-vibration kit which consists of four dampers with
integrated stainless steel tubes.
The dampers main function is to absorb the harmful vibrations that can damage the mechanics
and shorten the life of the bulbs (CL20, CL25 CL35/38). Searchlight installations without
dampers will uncompromisingly, void the warranty.
Figure 1
1. Overview of the damper assembly and its parts.

INSTALLATION & USER'S MANUAL CLITE2 Page 15
2. Push the dampers tube part thru the mounting holes in the foundation.
3. Mount the dampers rubber part from other side of the foundation.
4. Lower the searchlight on top of dampers and mount bolt washers and nuts as shown in
figure 1.

Page 16 INSTALLATION & USER'S MANUAL CLITE2
5. The lock nut is tightened with two wrenches size 17mm, tighten nut firmly.
The dampers rubber part will be compressed slightly, after assembly the searchlight will be
rigidly secured but still resistant to vibrations.

INSTALLATION & USER'S MANUAL CLITE2 Page 17
ELECTRICAL SYSTEM9.
IMPORTANT!
The electric supply to the e-box must be disconnected before beginning any work inside
the box; it’s not enough to turn off the internal main switch.
Electrical box mounting position9.1
The electrical control box must be mounted on a wall as shown below, do not mount horizontally
on the floor or in ceiling as this leads to reduced airflow with increased risk of overheated
components.

Page 18 INSTALLATION & USER'S MANUAL CLITE2
Electrical box installation9.2
Tools and supplies required:
1
Screwdriver 0,6×3,5 mm
2
Adjustable wrench type Bacho 8071
3
Wrench 13 mm
4
Important information
The complete system is undergoing final testing before delivery and therefore has the
searchlight cables installed in box.
1. Ensure that the switch Q01in box is set to off.
2. Remove all the cables in the terminals, the terminals are push-in type and the wire is
released easily by pressing the orange button with a screwdriver while pulling lightly in
the wire.
3. Loosen the cable glands with an adjustable wrench and pull out the cables.
4. Mount the electric box on a firm foundation with the help of the wall brackets.
5. Install in reverse order and pay special attention so that the cables shields are mounted
correct in the cable glands, see figure 2 below for guidance.
Cables are connected according to the wiring diagram and double-checked before the
power is turned on using the main switch Q01 in the electric box.
CLITE2 Electrical Box (24Vdc)
EMC Gland Shield Connection

INSTALLATION & USER'S MANUAL CLITE2 Page 19
Cabinet card9.3
Colorlights control system is stable and future-proof and the cabinet card is equipped with a
number of inputs and outputs as to allow the communication with the searchlight but also
communicate with computers, radio receivers, limit switches (via optocoupler) etc.
On the output side, we have relay controlled alarm output (NO, NC) for external alarm handling
and outputs for controlling relays (via optocoupler).
Relay NC
Relay NO
Relay Common
RS232
RS422
RS485*
Opto 1A ->
Opto 1C <-
Opto 2A ->
Opto 2C <-
24Vdc
0V
24Vdc from
PSU
To system
fan in box
Fuse T6,3A
Relay driver
Right(CL20)
Relay driver
Left(CL20)
Signalcable
to searchlight
Buttons for
Menu
navigation
See:
Menu
navigation
Left LED Controlsignal
0-10V
Right LED Controlsignal
0-10V
CPU Card
Alarm Output
CAN H (green) CANL (yellow)
Fan control*2 (grey)
+24Vdc (brown) 0V (white)
*1Standard setting.
*2Wire is installed but has no function on CLITE2.
RJ45 Ethernet connection
(connects with patchcable
to keystone pass-through
connector in enclosure

Page 20 INSTALLATION & USER'S MANUAL CLITE2
CLITE2 electrical-box overview (24VDC)9.4
Light fuse F02
for LD02
(Right light)
15A
Fuse F03
(Ext 24V for
OP3GS etc.)
T2A
Fuse F04
(Ext 24V for IR
window heater)
T2A
Light fuse F01
for LD01
(Left light)
15A
1
2
3
4
5
6
7
9
10
11
12
13
14
15
16
17
18
19
20
21
F03
F04
F01
F02
Main switch
Q01
Fuse T6,3A
CPU Card
Terminal Group
X01
Cabinet Card