Columbus McKinnon Intelli-Connect WOP-20 User manual

N49 W13650 Campbell Drive
Menomonee Falls, WI 53051
Phone: [phone]
Fax: [phone]
Toll-Free Phone: [phone]
Toll-Free Fax: [phone]
Canada
Telephone: [phone]
Fax: [phone]
416.424.7617 (24/7 Service pager)
For questions regarding service or technical information contact:
1.866.MAG.SERV (1.866.624.7378)
[email protected]
International Service
Outside the U.S. & Canada call 1.262.783.3500, press 3
www.columbusmckinnon.com
Intelli-Connect Mobile Wireless Operator Installation Guide
144-11965 R01 July 2022
© Copyright 2022 Columbus McKinnon Corporation
Overview
The following procedure is a guide when installing a WOP-20 Wireless Operator.
The WOP-20 can mount directly on the front of a Magnetek®IMPULSE®•VG+
Series 4, IMPULSE®•G+ Series 4 Variable Frequency Drive (VFD), or it can be
remote mounted on a cabinet door or panel, using a remote mounting kit.
Installation of the WOP-20 can also work with the Magnetek IMPULSE®•G+ Mini
VFD. Using the WOP-20 with the IMPULSE•G+ Mini requires a remote mounting
kit. It is recommended for the Series 4 & G+ Mini, that the WOP is mounted on a
cabinet door for the best wireless connectivity. Before using VFD-controlled
equipment, read and adhere to all guidelines given in the related technical
manuals. The user should be trained, knowledgeable, and fully aware of all
hazards associated with crane equipment: including hoists, lifting devices, and
electrical controls.
When installing the system, follow wiring practices provided in the VFD technical
manuals, while following all applicable electrical codes. Remove power to the
VFD when installing. Ensure that the mounting of all components is secure and
follow the installation considerations and environmental conditions for the VFDs.
Hardware
WOP-20 (114-11725) Wireless Operator
Specifications:
Operating Temperature -10°C to 50°C
Power Supply 4.74 to 5.25 V at 100 mA; supplied by VFD
Enclosure rating IP00
FCC and IC: Channels 1 through 11 (2142 to 2462 MHz)
S4-RMT-OPER-KIT (144-23969) Remote Mounting Hardware Kit. Includes
mounting bracket and a 3ft and 10ft CAT5 Ethernet cable NEMA 4X/IP66
Mounting Kit.
WARNING: If you see this symbol, be aware that safety information is
involved.
WARNING: The wireless operator (WOP-20) should only be used with
Magnetek variable frequency drives.
Operation that is not in accordance with VFD manuals may result in
damage to machinery or injury of operating personnel.
•Magnetek
®
IMPULSE
®
• VG+ and G+ Series 4
•MagnetekIMPULSE
®
• G+ Mini
WARNING: The Wireless Operator is not to be used as a safety
device.
WOP-20 Wireless Operator
The WOP-20 connects to the VFD via an Ethernet cable. Only one Intelli-
Connect™ Mobile App can be used to access via WiFi the VFD parameters and
monitoring, and other users will not be able to access at same time.
Figure 1: WOP-20
Mobile App
Hardware Installation
1. Turn off power to the VFD by completely removing power to the enclosure.
Wait 5 minutes for the VFD bus capacitors to discharge.
2. When mounting the Wireless Operator on a control cabinet door, follow the
remote mounting instructions for cutting the necessary hole and follow
installation instructions.
NOTE: The maximum operating distance of Wi-Fi is 100 ft (line of sight).
The Intelli-Connect™ Mobile Application can operate on Android™
and Apple®devices. Intelli-Connect is available on Google Play or
the Apple App Store®as a free download.*
Figure 2: Panel Cutout Drawing and Side View Showing Recommended Bending
Radius (Depth)
3. Plug one end of the Ethernet cable into the female connector on the backside of the
WOP-20 as shown in Figure 3. Use a cable long enough that will reach between
the VFD and WOP-20.
Figure 3: WOP-20 Cable Connection
*Android, Google Play, and the Google Play logo are trademarks of Google LLC. Apple and App Store are
registered trademarks of Apple, Inc., registered in the U.S. and other countries.
Side view of
assembled kit
Digital operator
cable with minimum
bend radius
3.0" minimum
6.50
Req’d
Clearance
3.25
2.63 (6) – Ø0.20
5.50
4.00
Req’d Clearance
Enclosure Panel
Remote
Digital Operator
Cable Connection
WOP-20 Wireless Operator Installation Guide
For Use with Intelli-Connect™ Mobile App

4. Plug the other end of the Ethernet cable into the female connector on
the front of the VFD.
a. For IMPULSE•G+/VG+ Series 4, remove the existing keypad. Refer
to Figure 4.
b. For IMPULSE•G+ Mini, open the small door to the right of the but-
tons. Refer to Figure 5.
Figure 4: Removing Existing Keypad on IMPULSE•G+/VG+ Series 4
Figure 5: IMPULSE•G+ Mini Cable Connection
5. Secure the loose cable to the enclosure and protect the cable from
sharp edges or from being pinched in the enclosure door. Make sure
that opening and closing the enclosure door does not strain the cable or
connections.
Comm Port
Connecting to WOP-20
1. Open the Intelli-Connect™ Mobile application.
2. If the connection toggle switch says “DISCONNECTED,” tap the switch to go to
Wi-Fi settings.
NOTE: If it says “CONNECTED,” you are already connected to the WOP-20.
3. Select the WOP-20 network.
NOTE: The WOP-20 default network can be found on the WOP-20 decal. In Figure
1
, the default network is HGX0000.
4. If a password is prompted, enter the password for the WOP-20 network.
NOTE: The WOP-20 default network password is “magnetek.”
5. Once connected, open the Intelli-Connect™ Mobile application. The toggle switch
should now say “CONNECTED.”
The WOP-20 has 2 status LEDs as shown in Figure 1. The color and pattern of the
LED indicators are explained in Tables 1 and 2.
Table 1: WOP-20 Wi-Fi LED Status Indicators
Table 2: Drive Status LED
LED Pattern Description Action
Off WOP-20 has no power • Check power to VFD
• Check cable connection
Flashing RED WOP-20 and VFD are not
communicating
• Contact aftermarket
support
• Check cable connection
•ReplaceWOP-20
Rapid flashing GREEN
(0.1 sec on & 0.1 sec off)
Wi-Fi is broadcasting but
no device is connected
Normal operation
Waiting for phone or tablet
to connect
Steady flashing GREEN
(0.5 sec on & 0.5 sec off)
Wi-Fi is broadcasting and
a device is connected Normal Operation
LED Pattern Description
Off Check power to VFD
Flashing RED
(0.5 sec on & 0.5 sec off)
WOP-20 and VFD are not communicating or the
VFD is idle with an alarm
Solid RED VFD has a fault
Flashing GREEN
(0.5 sec on & 0.5 sec off) VFD is idle with NO alarm or fault
Solid GREEN VFD is running with NO alarm
Flashing RED GREEN VFD is running with an alarm
Certifications
European Community
• EN 61010-1:2010
• ETSI EN 301 489
• EN 50371
United States
• FCC Title 47, Part 15, Subpart B, Class A
• Contains FCC ID: Z64-CC3220MOD
Canada
• ICES-003 Class A ITE
• Contains IC:4511-CC3220MOD
The Wireless Operator contains a lithium ion battery that will allow it to retain data.
NOTE: The lithium ion battery cannot be replaced. It comes pre-assembled in each
operator.
RF Exposure Information
WARNING: When disposing of the operator, local recycling regulation
may be applicable to dispose the lithium ion battery in the operator.
WARNING: This device has been tested and meets applicable limits
for Radio Frequency (RF) exposure. To comply with the RF exposure
requirements, the module must be installed in a host platform that is
intended to be operated in a minimum of 20-cm separation distance
to the user.
WOP-20 Wireless Operator Installation Guide
For Use with Intelli-Connect™ Mobile App
N49 W13650 Campbell Drive
Menomonee Falls, WI 53051
Phone: [phone]
Fax: [phone]
Toll-Free Phone: [phone]
Toll-Free Fax: [phone]
Canada
Telephone: [phone]
Fax: [phone]
416.424.7617 (24/7 Service pager)
For questions regarding service or technical information contact:
1.866.MAG.SERV (1.866.624.7378)
[email protected]
International Service
Outside the U.S. & Canada call 1.262.783.3500, press 3
www.columbusmckinnon.com
Intelli-Connect Mobile Wireless Operator Installation Guide
144-11965 R01 July 2022
© Copyright 2022 Columbus McKinnon Corporation