COMAC CS700 B 2021 User manual

PROFESSIONAL SWEEPING MACHINES
ORIGINAL INSTRUCTION DOC. 10108587 - Ver. AA - 09-2021
USE AND MAINTENANCE MANUAL

CONTENTS
CONTENTS...................................................................................................................................3
LOCATION OF THE MAIN MACHINE COMPONENTS ...............................................................5
SYMBOLS AND LABELS USED ON THE MACHINE .................................................................6
SYMBOLS ON THE CONTROL PANEL (BATTERY-POWERED VERSION) .......................................................... 6
SYMBOLS ON THE CONTROL PANEL (VERSION WITH ENDOTHERMIC ENGINE) .......................................... 8
LABELS ON THE MACHINE.................................................................................................................................... 9
GENERAL DESCRIPTION .........................................................................................................11
GENERAL SAFETY REGULATIONS..................................................................................................................... 11
DEFINITION OF LEVELS OF WARNING .............................................................................................................. 11
SYMBOLS USED IN THE MANUAL ...................................................................................................................... 11
PURPOSE AND CONTENT OF THE MANUAL..................................................................................................... 13
TARGET GROUP ................................................................................................................................................... 13
PRESERVATION OF THE USER........................................................................................................................... 13
ON CONSIGNMENT OF THE MACHINE .............................................................................................................. 13
INTRODUCTORY COMMENT ............................................................................................................................... 13
IDENTIFICATION DATA ......................................................................................................................................... 13
TECHNICAL DESCRIPTION.................................................................................................................................. 13
INTENDED USE..................................................................................................................................................... 13
SAFETY.................................................................................................................................................................. 13
REGULATIONS ...................................................................................................................................................... 13
SERIAL NUMBER PLATE ...................................................................................................................................... 14
TECHNICAL DATA .....................................................................................................................14
PREPARATION OF MACHINE ...................................................................................................15
HANDLING THE PACKAGED MACHINE .............................................................................................................. 15
MACHINE SAFETY................................................................................................................................................ 15
HOW TO UNPACK THE MACHINE ....................................................................................................................... 16
HOW TO MOVE THE MACHINE ........................................................................................................................... 16
TYPE OF BATTERY TO BE USED (battery-powered versions) ............................................................................ 17
TYPE OF STARTER BATTERY TO BE USED (versions with endothermic engine) .............................................. 17
BATTERY MAINTENANCE AND DISPOSAL......................................................................................................... 17
INSERTING THE BATTERIES IN THE MACHINE (battery-powered versions)..................................................... 17
CONNECTING THE BATTERIES TO THE MACHINE'S ELECTRICAL SYSTEM (battery-powered versions)..... 18
RECHARGING THE BATTERIES (battery-powered versions) .............................................................................. 18
TYPE OF FUEL TO BE USED (versions with endothermic engine) ...................................................................... 19
REFUELLING (versions with endothermic engine) ................................................................................................ 19
PREPARING TO WORK .............................................................................................................20
STARTING WORK (battery-powered versions).......................................................................21
STARTING WORK (versions with endothermic engine) ........................................................23
ADDITIONAL FUNCTIONS ........................................................................................................25
HOUR METER ....................................................................................................................................................... 26
BATTERY CHARGE LEVEL INDICATOR (battery-powered versions)................................................................... 26
ECO-MODE (battery-powered versions)................................................................................................................ 26
ACTIVATING/DEACTIVATING ECO-MODE (battery-powered versions)............................................................... 26
DRIVE PEDAL........................................................................................................................................................ 26
SERVICE BRAKE................................................................................................................................................... 26
PARKING BRAKE .................................................................................................................................................. 27
HORN..................................................................................................................................................................... 27
REGULATING THE MOVEMENT SPEED (battery-powered versions) ................................................................. 27
WORKING HEADLIGHTS...................................................................................................................................... 27
EMERGENCY BUTTON......................................................................................................................................... 27
ALARM SCREEN (battery-powered versions) ....................................................................................................... 28
COMAC FLEET CARE FUNCTION (CFC versions) .............................................................................................. 28
INSERTING THE TAG (versions with CFC system)............................................................................................... 28
AT THE END OF THE WORK.....................................................................................................28
3

RECOMMENDED ROUTINE MAINTENANCE...........................................................................29
EMPTYING THE DEBRIS HOPPER...................................................................................................................... 30
CLEANING THE VACUUM FILTER ....................................................................................................................... 32
CLEANING THE CENTRAL BRUSH...................................................................................................................... 33
CLEANING THE SIDE BRUSH.............................................................................................................................. 33
CHECKING THE OIL LEVEL IN THE ENDOTHERMIC ENGINE (versions with endothermic engine) ................. 33
CHECKING THE OIL LEVEL IN THE HYDRAULIC SYSTEM (versions with endothermic engine) ...................... 33
EXTRAORDINARY MAINTENANCE WORK .............................................................................34
CENTRAL BRUSH REPLACEMENT ..................................................................................................................... 34
SIDE BRUSH REPLACEMENT ............................................................................................................................. 34
REPLACING THE BATTERIES (battery-powered versions) .................................................................................. 35
REPLACING THE STARTER BATTERY (versions with endothermic engine) ....................................................... 35
REPLACING THE OIL IN THE ENDOTHERMIC ENGINE (versions with endothermic engine)............................ 36
TOPPING UP THE OIL IN THE HYDRAULIC SYSTEM (versions with endothermic engine) ............................... 36
ADJUSTMENT INTERVENTIONS..............................................................................................36
ADJUSTING SIDE BRUSH .................................................................................................................................... 37
DISPOSAL ..................................................................................................................................37
TYPE OF BRUSHES USED........................................................................................................37
TROUBLESHOOTING................................................................................................................38
EC DECLARATION OF CONFORMITY .....................................................................................41
UKCA DECLARATION OF CONFORMITY ................................................................................44
4

LOCATION OF THE MAIN MACHINE COMPONENTS
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2 8 14
3 9
4
15 105 116 7
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34 3233
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23. Machine main switch.
24. Debris hopper rotation joystick (automatic version).
25. Horn button (version with endothermic engine).
26. Engine rpm control lever (version with endothermic engine).
27. Control display button (version with endothermic engine).
28. Control display (version with endothermic engine).
29. Vacuum control knob (version with endothermic engine).
30. Parking brake activation indicator light (version with
endothermic engine).
31. Engine air lever control knob (version with endothermic engine).
32. Vacuum lter compartment cover.
33. Front retainer on vacuum lter compartment cover.
34. Operator seat rotation retainer lever.
35. Rear retainer on vacuum lter compartment cover.
36. Debris hopper retainer (manual version).
37. Debris hopper control handlebars (manual version).
38. Vacuum lter press.
39. Vacuum lter.
The machine's main components are the following:
1. Blinking light.
2. Steering wheel.
3. Headlights.
4. Traction wheel.
5. Operator seat.
6. Central brush side inspection carters.
7. Rear wheel.
8. RH side brush protection carter.
9. RH side brush.
10. Front bumper.
11. LH side brush (optional).
12. LH side brush protection carter (optional).
13. Parking brake activation lever.
14. Service brake pedal.
15. Front ap control pedal.
16. Drive pedal.
17. Central brush control lever.
18. Side brush control lever.
19. Tag insertion slot (versions with CFC).
20. Control display (battery-powered versions).
21. Emergency switch.
22. Debris hopper lifting joystick (automatic version).
SYMBOLS ON THE CONTROL PANEL (BATTERY-POWERED VERSION)
Main switch symbol:
Used on the control panel to indicate in which direction to turn the key to activate or deactivate the machine's general
switch.
Open book caution symbol:
Used on the control panel to tell the operator to read the manual before using the machine.
SYMBOLS AND LABELS USED ON THE MACHINE
6

Symbol for debris hopper movement to dumping position (automatic version):
Used on the control panel to indicate in which direction the debris hopper joystick should be moved to raise the hopper to
its dumping position.
Symbol for debris hopper movement to work position (automatic version):
Used on the control panel to indicate in which direction the debris hopper joystick should be moved to lower the hopper to
its work position.
Symbol for debris hopper rotation to dumping position (automatic version):
Used on the control panel to indicate in which direction the debris hopper joystick should be moved to rotate the hopper to
its dumping position.
Symbol for debris hopper rotation to work position (automatic version):
Used on the control panel to indicate in which direction the debris hopper joystick should be moved to rotate the hopper to
its work position.
Symbol for Eco-Mode activation:
Used on the control panel to indicate the button that activates/deactivates Eco-Mode.
Symbol for horn activation:
Used on the control panel to indicate the button that commands the activation of the horn on the machine.
Symbol for headlight activation:
Used on the control panel to indicate the button that activates/deactivates the headlights on the front of the machine.
Symbol for forward speed regulation:
Used on the control panel, to indicate the button that allows you to regulate the forward speed of the machine.
Symbol for vacuum system lter shaker activation:
Used on the control panel to indicate the button that commands the activation of the lter shaker in the machine vacuum
system.
Symbol for vacuum system control:
Used on the control panel to indicate the button that activates/deactivates the machine vacuum system.
7

SYMBOLS ON THE CONTROL PANEL (VERSION WITH ENDOTHERMIC ENGINE)
Main switch symbol:
Used on the control panel to indicate in which direction to turn the key to activate or deactivate the machine's general
switch.
Open book caution symbol:
Used on the control panel to tell the operator to read the manual before using the machine.
Symbol for parking brake activation:
Used on the control panel, for the indicator light showing when the parking brake is engaged.
Symbol for debris hopper movement to dumping position (automatic version):
Used on the control panel to indicate in which direction the debris hopper joystick should be moved to raise the hopper to
its dumping position.
Symbol for debris hopper movement to work position (automatic version):
Used on the control panel to indicate in which direction the debris hopper joystick should be moved to lower the hopper to
its work position.
Symbol for debris hopper rotation to dumping position (automatic version):
Used on the control panel to indicate in which direction the debris hopper joystick should be moved to rotate the hopper to
its dumping position.
8

Symbol for debris hopper rotation to work position (automatic version):
Used on the control panel to indicate in which direction the debris hopper joystick should be moved to rotate the hopper to
its work position.
Endothermic engine starter control symbol:
Used on the control panel to indicate the control knob for the endothermic engine starter.
Symbol for vacuum system lter shaker activation:
Used on the control panel to indicate the knob that activates the lter shaker in the machine vacuum system.
Label warning about the risk of crushed hands:
Indicates danger to hands due to crushing between two surfaces.
Treading ban label:
Located on the machine, to identify the surfaces that must not be trodden on (risk of personal injury or damage to the
machine).
Parking brake control lever label:
Used near the steering column to indicate the control lever rotation direction to engage/disengage the parking brake.
Brush control lever label:
Used near the steering column to indicate the rotation direction for the central and side brush control levers to bring the
brushes to their work or idle position.
Instruction label for how to recharge the batteries (battery-powered versions):
Used near the steering column to indicate the correct battery recharging sequence. You are advised in any case to
carefully read “RECHARGING THE BATTERIES (battery-powered versions)” on page 18.
Label with battery recharging warnings (battery-powered versions):
Used near the steering column to indicate the precautions to be adopted when recharging the batteries. You are advised in
any case to carefully read “RECHARGING THE BATTERIES (battery-powered versions)” on page 18.
LABELS ON THE MACHINE
9

Label indicating that ammable/explosive dusts and/or liquids must not be vacuumed:
Located near the steering column, to indicate that it is forbidden to vacuum ammable or explosive dusts or liquids with the
machine.
Label indicating the need to read the Use and Maintenance Manual:
Applied in the vicinity of the steering column in order to remind the operator to read the user and maintenance manual
before using the machine.
Label indicating the need to read the Use and Maintenance Manual:
Used in the brush head body, and indicates the prohibition to approach the brush head while the brush is moving.
Label indicating the need to read the Use and Maintenance Manual:
Applied in the vicinity of the steering column in order to remind the operator to read the user and maintenance manual
before using the machine.
RFID key label (versions with automatic eet management):
Used on the control panel to indicate where the RFID key should be inserted.
Label indicating the risk of burns (versions with endothermic engine):
Located near the endothermic engine to indicate the risk of burns if certain surfaces are touched.
Label for the fuel tank cap (versions with endothermic engine):
Located above the gasoline tank cap on the endothermic engine.
Label showing prohibition to approach with naked ames (versions with endothermic engine):
Located near the endothermic engine fuel tank, to indicate the prohibition to approach with any type of naked ame.
Label showing prohibition to put out res with water (versions with endothermic engine):
Used in the vicinity of the endothermic engine's fuel tank to indicate the prohibition to extinguish res using water.
ATTENZIONE!
Non usare l’apparecchio senza aver letto le istruzioni
per l’uso
ATTENTION!
Do not use t he machine without having read the
instructions for the use
¡ATENCIÓN!
La maquina no debe ser utilizada sin haber leído las
instrucciones para el empleo
ATTENTION!
Ne pas utiliser la machine sans lire les instructions pour
l’emploi
ACHTUNG!
Die maschine nicht gebrauchen, ohne vorher die
anleitungen gelesen zu haben
Label with warning to read the endothermic engine use and maintenance manual (versions with endothermic
engine):
Located near the endothermic engine to remind the operator to read the engine use and maintenance manual before using
the machine.
10

The descriptions contained in this document are not binding. The company therefore reserves the right to make any modications at any time to
elements, details, or accessory supply, as considered necessary for reasons of improvement or manufacturing/commercial requirements. The
reproduction, even partial, of the text and drawings contained in this document is prohibited by law. The company reserves the right to make
any technical and/or supply modications. The images are shown as reference only and are not binding as to the actual design and/or
equipment.
GENERAL SAFETY REGULATIONS
Before using the machine, please read both this document and the one supplied with the
machine itself - "GENERAL SAFETY REGULATIONS" (document code 10083659) - carefully
and follow the instructions given in them.
GENERAL DESCRIPTION
DEFINITION OF LEVELS OF WARNING
DANGER: indicates an imminent dangerous situation that, unless avoided, will result in death or serious injuries.
WARNING: Indicates a potentially dangerous situation that, unless avoided, could cause death of serious injury.
ATTENTION: Indicates a potentially dangerous situation that, unless avoided, could cause slight or moderate injuries.
N.B.: instructs the reader to pay particular attention to the topic that follows.
SYMBOLS USED IN THE MANUAL
Open book symbol with an "i":
Indicates the need to consult the instruction manual.
Open book symbol:
Tells the operator to read the user manual before using the device.
Covered place symbol:
The operations preceded by this symbol must always be carried out in a dry, covered area.
Label for horn activation plus endothermic engine speed regulation (versions with endothermic engine):
Located on the steering column to indicate the horn activation button. Also shows how to move the lever to regulate the
engine speed.
OFF
Label for headlight activation (versions with endothermic engine):
Located on the steering column to indicate the headlight activation switch (bring it to the upper position to activate the
headlights in position mode; the lower position activates dipped headlight mode).
11

Information symbol:
Indicates additional information for the operator, to improve the use of the device.
Warning symbol:
Carefully read the sections preceded by this symbol meticulously following the instructions indicated for the safety of the
operator and the device.
Danger symbol (corrosive substances):
The operator should always wear protective gloves to avoid the risk of serious injury to the hands caused by corrosive
substances.
Danger symbol (battery acid leakage):
Indicates the danger of leaking acid or acid fumes from the batteries while they are being recharged.
Danger symbol (moving trolleys):
Indicates that the packed product should be handled with suitable trolleys that conform to legal requirements.
Mandatory room ventilation symbol:
Informs the operator that the room must be ventilated while the batteries are being recharged.
Symbol indicating the compulsory use of protective gloves:
Indicates that the operator should always wear protective gloves, to avoid the risk of serious injury to his hands from sharp
objects.
Recycling symbol:
Tells the operator to carry out the operations in compliance with environmental regulations in force in the place where the
appliance is being used.
Disposal symbol:
Carefully read the sections marked with this symbol for disposing of the appliance.
12

PURPOSE AND CONTENT OF THE MANUAL
The aim of this manual is to provide customers with all the information needed to use the machine in the safest, most appropriate and most
autonomous way. This includes information concerning technical aspects, safety, operation, downtime, maintenance, spare parts and scrapping.
The operators and qualied technicians must carefully read the instructions in this manual before carrying out any operations on the machine. If
in doubt about the correct interpretation of instructions, contact your nearest Comac Customer Service Centre for clarication.
TARGET GROUP
This manual is written both for operators and for qualied machine maintenance technicians. Operators must not perform operations that should
be carried out by qualied technicians. The manufacturer is not liable for damages resulting from failure to comply with this veto.
PRESERVATION OF THE USER
The Use and Maintenance Manual must be stored in its special pouch close to the machine, protected from liquids and anything else that could
compromise its legibility.
ON CONSIGNMENT OF THE MACHINE
When the machine is consigned to the customer, an immediate check must be performed to ensure all the material mentioned in the shipping
documents has been received, and also to check the machine has not su󰀨ered damage during transportation. If this is the case, the shipping
agent must ascertain the extent of the damage at once, informing our customer service o󰀩ce. It is only by prompt action of this type that the
missing material can be obtained, and compensation for damage successfully claimed.
INTRODUCTORY COMMENT
Any machine can only work properly and e󰀨ectively if used correctly and kept in full working order by carrying out the maintenance operations
described in the attached documentation. We therefore suggest you read this instruction booklet carefully and read it again whenever di󰀩culties
arise while using the machine. If necessary, remember that our assistance service (organised in collaboration with our dealers) is always
available for advice or direct intervention.
IDENTIFICATION DATA
When requesting technical assistance or spare parts, always give the model, the version and the serial number (found on the relative plate).
See SERIAL NUMBER PLATE.
TECHNICAL DESCRIPTION
Cs700 2021 B and Cs800 2021 B are ride-on battery-powered sweeping machines designed to clean indoor surfaces (tiled, cement or asphalt
oors).
Cs700 2021 H and Cs800 2021 H are ride-on sweeping machines with an endothermic engine, designed to clean outdoor surfaces (tiled,
cement or asphalt oors).
These machines must be used on dry surfaces, but can also work on wet surfaces if necessary as long as the vacuum is not activated.
The machine has a central brush for collecting debris, a side brush for cleaning edges and corners, a vacuum system with lter to avoid raising
dust, and a debris hopper that can be manually removed by means of a mechanical leverage.
INTENDED USE
Cs700 2021 B and Cs800 2021 B are designed for the professional cleaning of indoor surfaces (tiled, cement and asphalt oors) in industrial,
commercial and public areas.
Cs700 2021 H and Cs800 2021 H are designed for the professional cleaning of both indoor and outdoor surfaces (tiled, cement and asphalt
oors) in industrial, commercial and public areas.
ATTENTION: the machine is suitable for use in closed - or at least covered - places only. It is not designed to be used in the rain or under
jets of water.
IT IS FORBIDDEN to use the machine in environments with an explosive atmosphere to clean dangerous powders or ammable liquids. In
addition, it is not suitable as a means of transport for people or objects.
SAFETY
Operator cooperation is paramount for accident prevention. No accident prevention programme can be e󰀨ective without the full cooperation
of the person directly responsible for machine operation. The majority of occupational accidents that happen either in the workplace or during
transfer are caused by failure to respect the most basic safety rules. An attentive, careful operator is most e󰀨ective guarantee against accidents
and is fundamental in order to implement any prevention programme.
REGULATIONS
All references made in this manual to forwards and backwards, front and rear, right and left refer to the operator in the driving position with his/
her hands on the steering wheel.
13

SERIAL NUMBER PLATE
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1
2
3
4
5
The serial number plate is located at the rear of the steering column, and indicates the
machine's general characteristics, including its serial number. The serial number is a very
important piece of information and should always be provided together with any request for
assistance or when purchasing spare parts. The serial number plate contains the following:
1. The weight of the batteries that power the machine (expressed in kg).
2. The IP protection rating of the machine.
3. The gross weight of the machine (expressed in kg).
4. The machine ID code.
5. The machine serial number.
6. The machine ID name.
7. The nominal power consumed by the machine (expressed in W).
8. The maximum grade that the appliance can handle during work activities
(expressed in %).
9. The year of machine manufacture.
10. The nominal voltage of the machine (expressed in V).
11. The commercial name of the machine, and the manufacturer's address.
TECHNICAL DATA
TECHNICAL DATA
UM
SI
[KMS]
CS 700
B 2021
CS 700
H 2021
CS 800
B 2021
CS 800
H 2021
Rated voltage VDC 24 - 24 -
Nominal input power
[IEC 60335-2-72; IEC 62885-9] KW 1,32 3,7 1,32 3,7
Working gradeability GVW
[IEC 60335-2-72; IEC 62885-9] %10 10 10 10
Gross weight GVW
[IEC 60335-2-72; IEC 62885-9] kg 535 475 620 555
Weight during transport
[IEC 60335-2-72; IEC 62885-9] kg 360 300 445 380
Sound pressure level on the operator's ears (LpA)
[ISO 11201, ISO 4871, EN 60335-2-72] dB (A) <70 <70 <70 <70
Sound pressure level (LwA)
[ISO 11201, ISO 4871, EN 60335-2-72] dB (A) <80 <80 <80 <80
Uncertainty KpAdB (A) ±1,5 ±1,5 ±1,5 ±1,5
Vibration level on the operator's hands/arms
[ISO 5349-1, EN 60335-2-72] m/s2<0,5 <0,5 <0,5 <0,5
Vibration level on the operator's whole body
[ISO 5349-1, EN 60335-2-72] m/s2<2.5 <2.5 <2.5 <2.5
Vibration measurement uncertainty ±1,5% ±1,5% ±1,5% ±1,5%
14

PREPARATION OF MACHINE
HANDLING THE PACKAGED MACHINE
Gross weight of machine with packaging is:
• 290kg for CS700 B 2021
• 350kg for CS700 H 2021
• 375kg for CS800 B 2021
• 430kg for CS800 H 2021
The external dimensions of the package are: width 120cm; length 166cm and height 145cm.
N.B.: it is recommended that all the packaging components be kept for any future machine transportation.
DANGER: Move the packaged product with handling trolleys that comply with legal requirements regarding size and mass of the
packaging.
MACHINE SAFETY
To ensure that work is carried out in the best safety conditions, proceed as follows:
1. Engage the parking brake by pressing the brake pedal (1) (Fig.1) and rotating the retainer lever (2) anti-clockwise (Fig.2).
N.B.: in versions with an endothermic engine, the red indicator light (3) on the control panel will light up as soon as the parking brake is
engaged (Fig.3).
N.B.: in battery-powered versions, the relative icon will ll the control display screen as soon as the parking brake is engaged (Fig.4).
2. For versions with an endothermic engine, reduce the engine speed and push the engine speed control lever (4) upwards (Fig.5).
3. Bring the main switch to position "0" by making a quarter turn anti-clockwise with the key (5) (Fig.6).
4. Remove the key from the instrument panel.
5. Bring the central brush to its idle position by rotating the central brush control lever (6) clockwise (Fig.7).
6. Bring the side brush(es) to their idle position by rotating the side brush control lever (7) anti-clockwise (Fig.8).
7. Make sure the debris hopper is empty. If it isn't, empty it (refer to “EMPTYING THE DEBRIS HOPPER” on page 30).
8. Rotate the seat hood (8) to its maintenance position (Fig.9), remembering to engage the rotation retainer (9) to prevent it from accidentally
closing (Fig.10).
ATTENTION: the following operations must be carried out by qualied personnel. An incorrect work sequence may lead to machine
malfunctioning.
9. For battery-powered versions, disconnect the battery connector from the electrical system connector.
10. For versions with an endothermic engine, bring the fuel valve lever to the OFF position (refer to the STOPPING THE ENGINE paragraph in
the endothermic engine use and maintenance manual, supplied with the machine).
11. Rotate the seat hood to its work position, remembering to disengage the rotation retainer beforehand.
15
1
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7
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10
3
8
14
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5
2
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6
10
7
5
8
4
9
3

HOW TO UNPACK THE MACHINE
The machine is shipped in specic packaging. To remove it, proceed as follows:
1. Place the lower part of the outer packaging in contact with the oor.
N.B.: use the pictograms printed on the box as a reference.
2. Remove the outer package.
WARNING: the machine is contained in specic packaging materials, whose elements (plastic bags, staples, etc.) can pose potential
hazards, and must not be left within reach of children, disabled persons, etc.
CAUTION: It is recommended to wear the appropriate PPE (Personal Protective Equipment), suitable for the work to be carried out.
3. Insert a ramp in the rear part of the machine.
ATTENTION: the ramp gradient must not be such as to cause damage to the machine as it comes down.
4. The machine is secured to the footboard with wedges that lock the wheels, remove these wedges.
5. Bring the main switch to the "0" position by making a quarter turn anti-clockwise with the key (5) (Fig.6). Remove the key from the
instrument panel.
6. Make sure the central brush is in its idle position. If it isn't, rotate the central brush control lever (6) clockwise (Fig.7).
7. Make sure the side brush(es) is/are in the idle position. If this isn't the case, rotate the relative control lever (7) anti-clockwise (Fig.8).
8. For versions with an endothermic engine, rotate the seat hood (8) to its maintenance position (Fig.9), remembering to engage the rotation
retainer (9) to prevent it from accidentally closing (Fig.10).
ATTENTION: the following operations must be carried out by qualied personnel. An incorrect work sequence may lead to machine
malfunctioning.
9. For versions with an endothermic engine, put the hydraulic oil system in standby and rotate the lever (10) in the bypass valve (Fig.13).
10. For versions with an endothermic engine, rotate the seat hood to its work position, remembering to disengage the rotation retainer
beforehand.
11. Disengage the parking brake by pressing the brake pedal (1) (Fig.1) and rotating the retainer lever (2) anti-clockwise (Fig.2).
12. Drive the machine down the ramp.
ATTENTION: during this operation, check there are no people or objects near the machine.
HOW TO MOVE THE MACHINE
To transport the machine safely, proceed as follows:
DANGER: before beginning any task, carefully follow the safety regulations in force with regards the transportation of dangerous
substances in the country where the machine is being - and will be - transported.
1. Make sure the debris hopper is empty. If it isn't, empty it (refer to “EMPTYING THE DEBRIS HOPPER” on page 30).
2. Sit on the driver’s seat.
3. Bring the central brush to its idle position by rotating the central brush control lever (6) clockwise (Fig.7).
4. Bring the side brush(es) to their idle position by rotating the side brush control lever (7) anti-clockwise (Fig.8).
5. Insert the key (5) into the main switch on the control panel.
6. For battery-powered versions, bring the main switch to the "I" position (Fig.14) and make a quarter turn clockwise with the key.
7. For versions with an endothermic engine, read the STARTING THE ENGINE paragraph in the endothermic engine use and maintenance
manual supplied with the machine.
8. Press the drive pedal (8) (Fig.5) to begin moving the machine.
9. Use a ramp to move the machine up onto the transport vehicle.
CAUTION: during this operation, check there are no people or objects near the machine.
N.B.: the ramp gradient must not be such as to cause damage to the machine as it goes up.
N.B.: for versions with an endothermic engine, the ramp gradient must not be more than 20° or 36%.
10. Position the machine on the means of transport, and set the main switch to “0” by turning the key (3) a quarter turn anti-clockwise (Fig.6).
Remove the key from the instrument panel.
11. Get o󰀨 the machine.
12. Rotate the seat hood (8) to its maintenance position (Fig.9), remembering to engage the rotation retainer (9) to prevent it from accidentally
closing (Fig.10).
16

TYPE OF BATTERY TO BE USED (battery-powered versions)
Used batteries must meet the requirements set out in DIN EN 50272-3 "Traction batteries for industrial trucks".
To ensure proper performance, the machine must be powered with 24V.
N.B.: the use of four 6V MFP 180 batteries (6V 180Ah/C5) is recommended.
ATTENTION: the following operations must be carried out by qualied personnel. An incorrect work sequence may lead to machine
malfunctioning.
13. For battery-powered versions, disconnect the battery connector from the electrical system connector.
14. For versions with an endothermic engine, bring the fuel valve lever to the OFF position (refer to the STOPPING THE ENGINE paragraph in
the endothermic engine use and maintenance manual, supplied with the machine).
15. Rotate the seat hood to its work position, remembering to disengage the rotation retainer beforehand.
TYPE OF STARTER BATTERY TO BE USED (versions with endothermic engine)
The starter battery must meet the requisites set out in DIN EN 50272-3 "Traction batteries for industrial trucks".
To ensure good work results, a 12V 35Ah/C5150A battery must be used.
BATTERY MAINTENANCE AND DISPOSAL
For battery maintenance and recharging, respect the instructions provided by the battery manufacturer. When the batteries reach the end of
their service life, they must be disconnected by a specialized and properly trained operator, and must be subsequently removed from the battery
compartment using suitable lifting devices.
N.B.: used batteries, which are classied as hazardous waste, must be returned to a legally authorised waste disposal authority.
INSERTING THE BATTERIES IN THE MACHINE (battery-powered versions)
The machine batteries must be housed in the specic compartment beneath the seat body, and handled using lifting equipment suitable in terms
of both weight and coupling system.
DANGER: make sure that you comply with the accident prevention regulations in force in the country where you work or with DIN EN
50272-3 and DIN EN 50110-1, before any handling of the batteries.
WARNING: to prevent an accidental short circuit use insulated tools to connect the batteries, and do not place or drop metal objects on
the battery. Remove rings, watches and any clothing with metal parts that may come into contact with the battery terminals.
The various phases for inserting the batteries in the battery compartment are as follows:
1. Carry out the steps to ensure the machine is in a safe condition (read “MACHINE SAFETY” on page 15).
2. Rotate the seat hood (8) to its maintenance position (Fig.9), remembering to engage the rotation retainer (9) to prevent it from accidentally
closing (Fig.10).
ATTENTION: the following operations must be carried out by qualied personnel. An incorrect work sequence may lead to machine
malfunctioning.
N.B.: for battery maintenance and daily recharging, respect the indications provided by the manufacturer or retailer.
WARNING: all installation and maintenance operations must be carried out by specialized personnel.
N.B.: before installing the battery, clean the battery compartment. Check that the connectors on the cables supplied are functioning
correctly.
ATTENTION: check that the characteristics of the battery that you are looking to use are appropriate for the type of work to be performed.
Check the battery charge and the condition of the contacts on the battery.
N.B.: you are advised to only lift and move the batteries with lifting and transportation means suitable for the specic weight and size
WARNING: the lifting hooks must not damage the blocks, connectors or cables.
N.B.: Before inserting the batteries into the machine, remember to cover the terminals with a little grease to protect them against external
corrosion.
3. House the batteries in the relative compartment, counter-positioning the “+” and “-“ poles so that, if wired, their voltage is 24V (Fig.15 for
12V batteries, Fig.16 for 6V batteries).
17

CONNECTING THE BATTERIES TO THE MACHINE'S ELECTRICAL SYSTEM (battery-powered versions)
The batteries should be connected so as to obtain a total voltage of 24V.
ATTENTION: it is recommended that all installation and maintenance operations be carried out by expert
personnel, trained at the specialised assistance centre.
WARNING: to prevent an accidental short circuit use insulated tools to connect the batteries, and do not place
or drop metal objects on the battery. Remove rings, watches and any clothing with metal parts that may come
into contact with the battery terminals.
The various phases for inserting the batteries in the battery compartment are as follows:
1. Using the supplied jumper cables, connect the battery “+” and “-” poles in series.
2. Connect the battery connector cable to the "+" and "-" poles in order to obtain the terminal voltage of 24V.
3. Connect the connector on the supply cable of the machine's electrical system to the connector on the battery cable.
RECHARGING THE BATTERIES (battery-powered versions)
The batteries must be charged prior to rst use, and whenever they no longer provide su󰀩cient power.
ATTENTION: to avoid any permanent damage to the batteries, it is essential to avoid their complete discharge; begin recharging them
within a few minutes of noting the "discharged batteries" signal.
ATTENTION: never leave the batteries completely discharged, even if the device is not being used.
1. Bring the machine to the battery recharging area.
2. Carry out the steps to ensure the machine is in a safe condition (read “MACHINE SAFETY” on page 15).
ATTENTION: park the machine in an enclosed place, on a at and level surface; near the machine there must be no objects that could
either damage it, or be damaged through contact with it.
ATTENTION: the room used to recharge the batteries must be adequately ventilated to prevent the accumulation of gases that leak from
batteries.
3. Rotate the seat hood (8) to its maintenance position (Fig.9), remembering to engage the rotation retainer (9) to prevent it from accidentally
closing (Fig.10).
ATTENTION: the following operations must be carried out by qualied personnel. An incorrect work sequence may lead to machine
malfunctioning.
To recharge the batteries without the built-in battery charger, proceed as follows:
• Disconnect the electric system connector from the battery connector.
• Connect the external battery charger cable to the battery connector.
N.B.: the coupling connector of the battery charger is consigned inside the bag containing this instruction booklet, and must be assembled
on the cables of the battery charger as indicated in the instructions.
ATTENTION: before connecting the batteries to the battery charger, make sure it is suitable for the batteries used.
N.B.: carefully read the use and maintenance instructions of the battery charger that is used for charging.
WARNING: keep the tailgate open throughout the battery recharging cycle, to allow gas fumes to escape.
• Once the recharge cycle has been completed, disconnect the battery charger's cable from the battery connector.
• Connect the electrical system connector to the battery connector.
• Rotate the seat hood to its work position, remembering to disengage the rotation retainer beforehand.
To recharge the batteries with the on-board battery charger proceed as follows:
N.B.: carefully read the use and maintenance instructions of the battery charger that is used for charging.
• Connect the supply cable connector to the socket on the battery charger cable.
• Insert the supply cable plug in the mains socket.
WARNING: before connecting the batteries to the battery charger, make sure it is suitable for the batteries used.
WARNING: before inserting the battery charger supply cable in the socket on the battery charger cable, make sure there is no
condensate or any other type of liquid.
18

TYPE OF FUEL TO BE USED (versions with endothermic engine)
To determine which fuel must be used to power the machine, refer to the RECOMMENDED FUEL paragraph in the endothermic engine use and
maintenance manual supplied with the machine.
N.B.: the battery charger power cable is delivered inside the bag containing this instruction booklet.
WARNING: keep the tailgate open throughout the battery recharging cycle, to allow gas fumes to escape.
• When the recharge cycle is complete, disconnect the battery charger cable from the mains.
• Take the supply cable connector out of the battery charger cable socket.
• Rotate the seat hood to its work position, remembering to disengage the rotation retainer beforehand.
REFUELLING (versions with endothermic engine)
The fuelling phases are as follows:
1. Carry out the steps to ensure the machine is in a safe condition (read “MACHINE SAFETY” on page 15).
2. Rotate the seat hood (8) to its maintenance position (Fig.9), remembering to engage the rotation retainer (9) to prevent it from accidentally
closing (Fig.10).
ATTENTION: the following operations must be carried out by qualied personnel. An incorrect work sequence may lead to machine
malfunctioning.
N.B.: to refuel, read the REFUELLING paragraph in the endothermic engine use and maintenance manual supplied with the machine.
DANGER: Gasoline is highly ammable and explosive. Shut o󰀨 the engine and allow it to cool before refuelling.
DANGER: The refuelling place must be well aired. Never refuel the engine inside a building where the gasoline fumes could come into
contact with ames or sparks.
DANGER: Gasoline is highly and easily ammable. Keep away from res and do not shake fuel containers. Don't smoke in the refuelling
area! Discharge any static electricity from your body before approaching the fuel tank.
WARNING: You are advised to always put on protective gloves before handling the fuel, to avoid any risk of serious injury to your hands.
Fuels may contain substances similar to solvents. Avoid any contact of mineral oil products with the skin and eyes. Use gloves when
refuelling. Change your protective clothes frequently, and clean them.
WARNING: Always open the tank cap carefully, to slowly discharge the overpressure and prevent fuel from spurting out.
WARNING: Don't inhale the fuel vapours.
WARNING: For environmental protection purposes, make sure the fuel doesn't seep into the ground.
WARNING: In the event of a fuel spill, clean the machine immediately.
WARNING: After refuelling, replace the tank cap. Tighten it rmly, but without using tools. The cap must not come loose while the
machine is being used.
WARNING: Check the tank for any leaks or ine󰀨ective seals. If you notice a fuel leakage, do not switch on or use the machine.
WARNING: Keep the fuel in containers that meet the legal requisites and bear an identication label.
WARNING: The endothermic engine must only be powered using the fuel type indicated in the RECOMMENDED FUEL paragraph of the
engine use and maintenance manual supplied with the machine.
19

PREPARING TO WORK
Before beginning to work, it is necessary to:
1. Carry out the steps to ensure the machine is in a safe condition (read “MACHINE SAFETY” on page 15).
2. Make sure the debris hopper is empty. If it isn't, empty it (refer to “EMPTYING THE DEBRIS HOPPER” on page 30.
3. Rotate the seat hood (1) to its maintenance position (Fig.1), remembering to engage the rotation retainer (2) to prevent it from accidentally
closing (Fig.2).
ATTENTION: the following operations must be carried out by qualied personnel. An incorrect work sequence may lead to machine
malfunctioning.
4. For battery-powered versions, connect the battery connector to the machine's main system connector.
5. For versions with an endothermic engine, carry out the checks indicated in the CHECKS PRIOR TO USE chapter in the engine use and
maintenance manual supplied with the machine.
6. Go to the back of the machine and release the rear retainers (3) that hold the vacuum cover in place (Fig.3).
7. Go to the side of the machine and release the front retainer (4) that holds the vacuum cover in place (Fig.4).
8. Remove the vacuum cover from the machine, using the moulded handles (5) to lift it up (Fig.5).
9. Make sure the vacuum lter isn't clogged. If it is, clean it. Refer to “CLEANING THE VACUUM FILTER” on page 32.
10. To reassemble the vacuum cover, repeat the operations above but in reverse order.
11. Rotate the seat hood to its work position, remembering to disengage the rotation retainer beforehand.
12. Go to the right-hand side of the machine and remove the RH side carter (6) after loosening the wing nuts (7) (Fig.6).
13. Remove the wing nut (8) that holds the central brush idle support (9) (Fig.7).
14. Remove the central brush inspection carter (10) after loosening the wing nuts (11) (Fig.8).
15. Remove the central brush (Fig.9) and check that the condition of the bristles is suitable for the type of work to be carried out. If they are too
worn, t a new brush. Refer to “CENTRAL BRUSH REPLACEMENT” on page 34.
16. To ret the central brush inspection carter and the RH carter, repeat the operations above but in reverse order.
17. Go to the front of the machine and check the condition of the bristles of the side brush(es) is suitable for the type of work to be carried out. If
they are too worn, t a new brush. Refer to “SIDE BRUSH REPLACEMENT” on page 34.
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