Comco 523 Series Setup guide

ComCo Systems Inc. | 800.533.3794 www.comcosystems.com 500508 Rev. A
523 Series
Installation and
Operator Manual

1 ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500508 Rev. A
523 Series
September 2011
ComCo Systems, INC. A division of Communications Conveyor Company
P/N: 500508 Rev. A
This publication contains materials protected by copyright. No part of this publication may be reproduced in any form or used
as the basis for the sale or manufacture of apparatus without prior written consent by ComCo Systems.
©2008 ComCo Systems INC All rights reserved
Some of the materials and applications described in this publication may be protected under one or more of the following US
patents: DES272076, 4180354, 4971481, 4984939, 5584613, 6039510, or other Patents Pending.

ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500508 Rev. A 2
523 Series
System Features
pg. 3
Manual Teller Unit
Customer Unit
Operation
523 Manual Teller Unit pg. 4
Operations
Specification
Parts List
523 Customer Unit pg. 12
Operations
Specification
Parts List
Blower pg. 23
Operations
Specification
Parts List
Carriers pg. 27
Operations
Specification
Parts List
Installation & Maintenance pg. 29
System Setup and Installation
Field Wiring Diagram
Help Desk Information pg. 37
Return Materials Authorization Procedure
Contact Information
Contents

3 ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500508 Rev. A
523 Series
System Features
The Model 523 is an underground pressure/vacuum system that utilizes 4.5” tubes and
carriers. The carrier travels from the teller unit to the customer unit under vacuum and
returns under pressure. The blower unit is located inside the customer unit cabinet.
The Model 523 is configured with two major subsystems:
1. 523 Teller Unit (TU) P/N: 201010
2. 523 Customer Unit (CU) P/N: 201009
Features
Teller Unit (TU)
TU-523-201010
Manual operated door unit
which is stationed on the
ground, typically under a
counter top.
Customer Unit (CU)
CU-523-201009
Fully automatic door
operation with optional 2
wa
y
video unit.

ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500508 Rev. A 4
523 Series
Teller Uni
t
Model: TU-523-201010

5 ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500508 Rev. A
523 Series
1. System Power On/Off Switch
2. Control Panel
System Power Indicator LED
Send Carrier to Customer
Customer Manual Door
Open/Close
523 Teller Unit (TU) (P/N: 201010)
The manual teller unit utilizes a manually operated door. The teller unit’s door MUST remain closed
during a send or recall cycle for the system to function properly. The teller unit door will open
automatically when the carrier arrives. The teller unit’s auto-send feature automatically sends the carrier
when the door is closed to start a SEND cycle. Opening the door will cancel operation, to resume
operation close door.
Please note the reference guide in Fig. 1.0.
Operation
Fig. 1.0
Retrieve Carrier from Customer
2
1

ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500508 Rev. A 6
523 Series
523 Teller Unit (P/N: 201010)
Switch Operating instructions
ON/OFF The power switch cycles the complete system (Inside Unit,
Outside Unit with the Blowers). Power ON all lights will be present
and opens the customer unit door. Power OFF complete system
power down and closes the customer unit door. If installed it will
power down the Customer Video Module (CVM).
DOOR OPEN Opens the customer unit door.
DOOR CLOSE Closes the customer unit door.
SEND Sends a carrier to the customer unit. The teller unit door can either be
opened or closed to send a carrier to the customer unit.
RECALL Recalls a carrier from the customer unit. The teller unit door can either
be open or closed to recall a carrier from the customer unit.
Operation
Fig. 2.0

7 ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500508 Rev. A
523 Series
523 Teller Unit (P/N: 201010)
Dimensional & Electrical Specifications
Item Measurements Value
Teller Unit
(TU-523-201010) Nominal Voltage Current (max) 24 VDC 2 amps
Specification

ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500508 Rev. A 8
523 Series
523 Teller Unit Carrier Arrival (P/N: 200986)
Parts Breakaway:
Parts

9 ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500508 Rev. A
523 Series
523 Teller Unit Carrier Arrival (P/N: 200986)
Parts Descriptions:
Item MDescription Qty P/N
Parts

ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500508 Rev. A 10
523 Series
523 Teller Unit Receiver Box Assembly (P/N: 200987)
Parts Breakaway:
Parts

11 ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500508 Rev. A
523 Series
523 Teller Unit Receiver Box Assembly (P/N: 200987)
Parts Descriptions:
Parts

ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500508 Rev. A 12
523 Series
Customer Uni
t
Model: CU-523-201009

13 ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500508 Rev. A
523 Series
523 Customer Unit (P/N: 201009)
Machine & Switch Operating Instructions
SEND Sends carrier to Teller Unit.
(NOTE: DO NOT INSERT LOOSE ITEMS DIRECTLY INTO UNIT)
CALL
Generates audible tune at the Teller Center when pressed.
Instruction Panel (P/N: 200xxx)
Switch Panel (P/N: 200379)
Operation
500
500

ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500508 Rev. A 14
523 Series
523 Customer Unit (P/N: 201009)
Dimensional & Electrical Specifications
Item Measurements Value
Customer Video Module
(CV-100-200203) Nominal Voltage Current (max) 12 VDC 1.2 amps
Door Motor Module
(DM-523-200971) Nominal Voltage Current (max) 120 VAC, 60Hz 2 amps
Specification
See Appendix A
For System Settings
Door Motor Module
DM-523-200971
Audio Microphone &
Speaker; See Audio
Section for
Specifications

15 ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500508 Rev. A
523 Series
523 Customer Unit (P/N: 201009)
Dimensional & Electrical Specifications
Specification

ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500508 Rev. A 16
523 Series
523 Customer Unit (P/N: 201009)
523 Base Assembly Mounting Instructions

17 ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500508 Rev. A
523 Series
Customer Unit Door Motor Module (P/N: 200971)
Line Voltage Installation
WARNING: SHOCK HAZARD
Disconnect AC Power before Servicing Unit!
*AC Service Disconnect for Unit is located at the readily accessible branch
circuit protection* All Line Power must be in compliance with the NEC 2005
Only by Authorized/Qualified Personnel.
Serviceable FUSE Location
Rating: 2A 250VAC Fuse
UL Listed Only
Installation
Wire Colors
Class 2
Field Wire
Pink
Peach
White
Grey
Purple
Blue
Green
Yellow
Orange
Red
Brown
Black
Note: You must remove the back cover for access to the power plu
g
and fuse

ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500508 Rev. A 18
523 Series
523 Customer Unit (P/N: 201009)
Mounting & Access
Installation
Fasten Mounting Bracket to Island. Using
minimum ¼” hardware position leading edge
of bracket “X” in. from edge of island and
shim level if needed.
(“X” Distance see cut sheets for job site)
Remove front panel for
installation or service access.
Base ISO View
Completed installation of base on a typical island

19 ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500508 Rev. A
523 Series