Compac EP100 D User manual

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Operation Manual for Compac
Workshop Press
Model EP 100 D G7
Original instructions
Upon request, this operation manual is also available in other languages at no additional cost.
Please carefully read all information within this manual, before using this product,

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Use of COMPAC workshop press
As a manufacturer of workshop presses, we often receive questions concerning equipment on the
press in relation to work safety. In the following, we define the limitations in the use of Compac
workshop presses.
The press is manufactured and sold as a workshop press. In the operating manual is a reservation
whereby the press must only be used for normal workshop use and not as a production press.
The Compac workshop press is such a press if it is used for ordinary repair work in a workshop or for
testing tools, without any structural changes made to the workshop press.
If the owner of the press allows the press to be used in production or in production-like conditions or
processes, it is the owner's responsibility to convert or fit out the press so it is compliant with the work
safety requirements in effect in the EU system and the national requirements in the country where the
press is used.
Compac further underscores that it is always the owner's responsibility to ensure that the purchased
equipment is safe to use for the work in question.
For this reason, it is also the owner's responsibility to have a risk assessment of the work made before
buying and commissioning the press, in order to determine whether a workshop press can in fact be
used for the work.
Workshop presses are covered by the Machinery Directive 2006/42/EC.
Compac cannot advise customers on safety matters relating to its products if they are used for
purposes other than their original purpose. For owners wishing to use the product in other contexts or
with other equipment fitted on the product, we refer you to EU legislation concerning production
presses and the individual countries' work environment legislation.
As an example, in Denmark we refer you to:
The Executive Order Consolidating the Work Environment Act.
The Danish Ministry of Employment's ministerial act concerning Chapter 4, section 15 Ordinary
Obligations of the Employer The employer must ensure that the working conditions comply with all
health and safety requirements.
Before commissioning of the workshop press, Compac will accept the return of the press if after a risk
assessment of the work at hand, the owner recognizes that it will not be possible to use the press safely
for the intended work. The terms of such a return are that the customer and/or the distributor returns the
press freight-free and in unused condition.

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Content
Use of COMPAC workshop press ............................................................................................................................. 3
Specifications............................................................................................................................................................. 5
Electrical Specifications............................................................................................................................................. 5
To the owner/user ...................................................................................................................................................... 6
Warranty ................................................................................................................................................................ 6
Safety......................................................................................................................................................................... 7
Safety symbols ...................................................................................................................................................... 7
The required safety and information labels on the press........................................................................................... 8
Safety instructions ................................................................................................................................................... 12
Component overview ............................................................................................................................................... 13
Description of Operation ...................................................................................................................................... 13
Transport and installation of the press..................................................................................................................... 14
Press transport .................................................................................................................................................... 14
Pre-commissioning preparation:.......................................................................................................................... 15
Operating instruction................................................................................................................................................ 15
Lifting and lowering of the table ...........................................................................................................................15
Preparation of press table and v blocks...............................................................................................................16
Positioning the object/work-piece ........................................................................................................................ 16
V-Block or straightening plate..............................................................................................................................17
Side movement of cylinder ..................................................................................................................................17
Setting of hinged swivel-type pump .....................................................................................................................19
Operation of the press .........................................................................................................................................20
Maintenance instructions ......................................................................................................................................... 21
General maintenance .......................................................................................................................................... 21
Cleaning...............................................................................................................................................................21
Storing the press.................................................................................................................................................. 21
Repair .................................................................................................................................................................. 21
Oil level ................................................................................................................................................................ 21
Oil information......................................................................................................................................................21
Annual maintenance ............................................................................................................................................ 21
Disposal/destruction ............................................................................................................................................ 21
Periodic maintenance and inspection...................................................................................................................... 22
Service log ............................................................................................................................................................... 28
Press accessories.................................................................................................................................................... 29
Appendix –supplied on delivery of the press ........................................................................................................... 31

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Specifications
Type
Max. Capacity
kg
Net weight
kg
Stroke length
mm
Piston speed
mm/sec
Oil, quantity
liters
EP100 G7
100,000
(100 tons)
970
300
10
19
Electrical Specifications
Voltage
Frequency
Current drain
Triangle
Current drain
Star
Power
Revolutions
3 x 230V (Star)
3 x 400V (Triangle)
50 Hz
7.95 A
4.59 A
2.2 Kw
2,870 rpm
The press's A-weighted sound pressure level is under 70 dB(A)

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To the owner/user
Thank you for buying this Compac workshop press.
With correct use and care, this product will give you many years of safe and reliable service.
Read this operating and safety manual before using the machine for the first time, for correct and safe
use of your shop press.
Keep this operation and safety manual with the product at all times.
Yours sincerely
Manufacturer
Compac Hydraulik A/S
Strandhusevej 43
DK-7130 Juelsminde
Denmark
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
Web: www.compac.dk
Warranty
Compac Hydraulik A/S provides a 36-month warranty, from the date of purchase, against faulty
materials and workmanship.
Compac Hydraulik A/S disclaims any responsibility for improper use, alterations in construction, use of
non-original parts and repairs and adjustments made by unauthorized personnel.
Compac Hydraulik A/S reserves the right to make changes to the product without notice, if it can be
done without significant changes to the technical specifications.
Owner:
This unit was manufactured in accordance with the provisions in the COUNCIL
DIRECTIVE OF 2006 (2006/42/EC).

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Safety
Important: Read and understand the operating manual before transport, installation and operation!
All operators must read, understand and follow all instructions and safety warnings within this operation
manual and on the safety labels placed on the product before using the shop press.
All operating personnel must be able to operate the press safely and care for it in accordance with this
operation manual.
If the operator is not fluent in the language in which the manual is written, it is the owner’s responsibility
to furnish a manual in the correct language, so that the product may be used and cared for in
accordance with to our instructions.
In the event of there being any questions regarding proper and safe use of this press, or if spare parts,
new safety labels or copy operation manuals are required, then please refer to the contact information
provided on page 3 of this manual, or on the product’s rating plate.
Safety symbols
Safety symbols alert the operator of a danger or unsafe use that
can result in serious injury or death.
Symbols concerning general information mandatory for the
product’s safe operation and care etc.
RISK OF TIPPING
Safety symbol indicates that the product may risk tipping over and
cause serious injury or death

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The required safety and information labels on the press
14

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Pos 1
Pos 2
Pos 3
Pos 4

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Pos 5
Pos 6
Pos 7
Pos 8
Pos 9
Pos
10
Pos
11
Pos
12
WARNING
When performing work with the
press and operating the winch,
fingers, hands and other body parts
must not be at risk of becoming
trapped !
The operator may not use the press:
•If there are others nearby the
control.
•If there is a risk that the
operator or others could be
subjected to tooling or
objects being ejected from
the press.