COMPLETE COMFORT CC14-23 Assembly instructions

AIR CLEANER / FILTERS
INSTALLATION INSTRUCTIONS AND HOMEOWNERS MANUAL FOR
COMPLETE COMFORT™ CABINET MODELS CCC14-23, CCC16-28, CCC20-28
COMPLETE COMFORT™ MEDIA
AIR CLEANER
506831-01
09/2011
General Shipping and Packing List
Required Tools
Rules for Safe Installation
The Complete Comfort™ Media Air Cleaner uses an electro-
statically charged media to strain airborne particles as small as
0.3 microns with an efciency rating of 85% or more. Unlike
other high efciency 85% air cleaners, the Media Air Cleaner
uses no energy to operate.
The Complete Comfort™ Cabinet is shipped compact, and re-
quires minimal assembly. The Cabinet can be installed on the
furnace /air handler horizontally, or vertically, at the top, or at the
bottom, depending on the application (see Page 4 for applica-
tion diagrams). Complete Comfort™ Media Filter will last up to
one year (MERV 13 and MERV 10) depending on conditions
in the home. The cabinet is designed to house the CCF14-
10, CCF14-13, CCF16-10, CCF16-13, CCF20-10, CCF20-13,
boxed media lter purchases separately.
WARNING
Risk of property damage, injury, or death.
Installation, adjustments, alterations, service and
maintenance must be performed by a qualied
dealer.
CAUTION
Sharp Edges Hazard.
Equipment sharp edges can cause injuries.
Use protective gloves when grasping
equipment edges.
CAUTION
Risk of equipment damage and / or high energy
usage.
Dirty air lters will cause high-energy usage and
/or damage to the ventilation system.
Replace lters at recommended intervals.
Package 1 of 4 contains:
2 - Side panels
2 - Side rails
1 - Front panel
1 - Rear panel
1 - Door
The following tools are required to attach the lter cabinet to
the furnace/ air handler:
Electric drill
1/4" (6mm) hex head tool
Tin snips
Screwdriver
Rule/tape measure
Gloves for sharp edge protection
Foil tape
1. Read this Owners Manual and Rules for Safe Opera-
tion carefully. Failure to follow these rules and instruc-
tions could cause a malfunction of lter or unsatis-
factory service.
2. Follow a regular service and maintenance schedule
for efcient operation.
3. Maximum static weight for cabinet - 400 lbs. (181 kg.)
506831-01 09/2011

Dimensions / Specications Unpacking
The Complete Comfort™ Cabinet must be unpacked and as-
sembled prior to use. Refer to gure 2 to ensure all the neces-
sary components are included before assembling.
Component List
A 1 - Rear Frame
B 1 - Front Frame
C 1 - Door
D 2 - Side Rail
E 2 - Side panel
NOTE - The front frame B and door C are shipped attached.
Unpacking Required
Remove all protective packing material from the cabinet.
All packing material should be properly discarded.
Side rails (D) are attached to the lter cabinet after the lter
cabinet is installed on the Furnace / Air Handler.
X Y Y1 Z Z1
CCC14−23 7
(179)
21−1/4
(540)
18−3/4
(476)
23
(584)
18−1/2
(470)
CCC16−28 7
(179)
17−1/4
(438)
14−3/4
(375)
28−1/2
(724)
24
(610)
CCC20−28 7
(179)
21
(533)
18−1/2
(470)
28−1/2
(724)
24
(610)
Specifications subject to change without notice.
Dimensions - inches (mm)
Model #
Figure 1. Dimensions
Figure 2. Unpack
A
B
C
D
E
- Page 2 -
506831-01 09/2011

Assembling the Cabinet
The Complete Comfort™ Cabinet sections are designed to
lock together. Align the edges as shown in gure 3. It may be
necesary to apply force to snap the tight pieces together.
1. Remove front frame B from door C.
2. Place side panel E on a rm surface. Align and
insert from frame B into one end of side panel E
(see gure 3). Firmly press down until each
corner has snapped into place.
3. Align and insert rear frame A into side panel E
(see gure 4).
4. Align and linsert remaining side panel E into front
frame B and rear frame A. Firmly press down
until each corner has snapped into place (see
gure 5).
NOTE: Side rails (D) are attached to the Complete Comfort™
Cabinet after the cabinet is installed on the Furnace / Air
Handler (see gure 13).
Assembly
CAUTION
Sharp Edges Hazard.
Equipment sharp edges can cause injuries.
Use protective gloves when grasping
equipment edges.
E
B
Snap front frame B into side panel E.
Parts interlock as shown in detail illustration.
Figure 3. Assemble Front Frame (B) to Side
Panel (E)
- Page 3 -
E
A
Figure 4. Assemble Rear Frame (A) to
Side Panel (E)
Snap rear frame A into side panel
E
B
A
Figure 5. Assemble Remaining Side
Panel (E)
Snap remaining side panel E into front frame B
and rear frame A.
506831-01 09/2011

- Page 4 -
Up-Flow Furnace / Air Handler
The Complete Comfort™ Cabinet is installed horizontally
beneath the furnace / air handler. Return air enters from the
bottom (see gure 6).
APPLICATIONS
Down-Flow Furnace / Air Handler
The Complete Comfort™ Cabinet is installed horizontally in
the return air duct just above the furnace / air handler (see
gure 7).
Up-Flow Furnace (up to 4 ton application)
The Complete Comfort™ Cabinet is installed vertically and
return air enters the furnace side inlet (see gure 8).
Down-Flow Furnace / Air Handler
Option 1 - Install Return air base, part numbers 98M60,
98M58. Complete Comfort™ CCC20-28 Cabinet is installed
vertically and return air enters the furnace side inlet (see
gure 9).
Down-Flow Furnace / Air Handler
Option 2 - Overcut top edge of side return opening by 1" to
15" x 23". Complete Comfort™ CCC20-28 Cabinet is installed
vertically and return air enters the furnace side inlet (see
gure 10).
Horizontal Furnace / Air Handler
The Complete Comfort™ Cabinet is installed vertically in the
return air duct near the furnace / air handler (see gure 8).
Figure 6. Up-ow Furnace / Air Handler
Figure 7. Down-ow Furnace / Air Handler
Figure 8. Up-ow Furnace (up to 4 ton)
Figure 9. Up-ow Furnace (5 ton, Option 1)
Figure 10. Up-ow Furnace (5 ton, Option 2)
Figure 11. Horizontal Furnace / Air Handler
SUPPLY
DUCT
RETURN
DUCT
SUPPLY
DUCT
RETURN
DUCT
RETURN
DUCT
SUPPLY
DUCT
SUPPLY
DUCT RETURN
DUCT
OPTIONAL
RETURN
AIR BASE
OVERCUT TOP
EDGE BY 1"
15"
23"
SUPPLY
DUCT
RETURN
DUCT
506831-01 09/2011

- Page 5 -
INSTALLATION
WARNING
WARNING
Risk of property damage, injury, or death.
Installation, adjustments, alterations, service and
maintenance must be performed by a qualied
dealer.
Cabinet Installation
The following is a typical installation of the Complete
Comfort™ Cabinet with an up-ow furnace (see
gure 8).
1. Position the cabinet alongside the furnace with the
access door opening facing outward.
2. Align the cabinet opening on the furnace. (For 5
ton application, use option 1 or 2 (gure 9 or 10).
3. Secure the cabinet to the furnace using sheet
metal screws in the pre-drilled cabinet mounting
holes (see gure 12).
4. Use a butt joint to attach the duct to the upstream
side of the cabinet.
NOTE - If necessary, use sheet metal turning
vanes to improve air movement through
an elbow in the duct.
5. Connect the next section of the duct. If necessary,
use a properly sized wooden block to support a
duct elbow.
6. Use foil tape to seal all duct joints. This prevents
dust from entering the air stream.
7. Insert side rails (D) into the cabinet and use the
provided screws to secure them to the cabinet at
both the top and bottom (see gure 13).
8. Slide the lter into the rail land secure the cabinet
door (see gure 14).
Risk of Carbon Monoxide poisoning.
Can cause injury or death.
Do not operate without Filter Cabinet
door in place. Operation of this equip-
ment without the Filter Cabinet door in
place may cause exhaust fumes to be
drawn into occupied spaces.
CABINET
FURNACE
RETURN
DUCT
CABINET
FURNACE
RETURN
DUCT
SIDE
RAILS
FILTER
RETURN
DUCT
DOOR
Figure 12. Attach Cabinet to Furnace
and Duct
Figure 13. Install Side Rails
Figure 14. Insert Filter and Attach
Insert two side rails (D) into cabinet and ecure with
provided screws to top and bottom of cabinet.
506831-01 09/2011

NOTE: Due to Allied Air Enterprises’ ongoing commitment
to quality, specications, ratings and dimensions subject to
change without notice and without incurring liability.
Improper installation, adjustment, alteration, service or
maintenance can cause property damage or personal injury.
Installation and serivce must be performed by a qualied
installer and servicing agency.
For the latest technical information, www.alliedair.com
Contact us at 800-448-5872
©2011 Allied Air Enterprises, a Lennox International Inc. Company
Form Number: CC-UVC-100 (08/2011)
A Lennox International Inc. Company