Condair ME series Installation and operating instructions

2578709 EN 1610
Humidication and Evaporative Cooling
ADDENDUM MANUAL
Adiabatic air humidification/air cooling system
Conductivity Monitoring Option
for Condair ME Control
This manual must be read in conjunction with
Condair ME Control installation manual and operation manual!
READ AND SAVE THESE INSTRUCTIONS

Thank you for choosing Condair
Installation date (MM/DD/YYYY):
Commissioning date (MM/DD/YYYY):
Location ref.:
Model:
Serial number:
Manufacturer
Condair Plc
Artex Avenue, Rustington,
Littlehampton, West Sussex.
BN16 3LN (UK)
TEL: [phone]
FAX: [phone]
www.condair.co.uk
Proprietary Notice
This document and the information disclosed herein are proprietary data of Condair Plc. Neither this document, nor
the information contained herein shall be reproduced, used, or disclosed to others without the written authorisation
of Condair Plc, except to the extent required for installation or maintenance of recipient's equipment.
Liability Notice
Condair Plc does not accept any liability due to incorrect installation or operation of the equipment or due to the
use of parts/components/equipment that are not authorised by Condair Plc.
Copyright Notice
Copyright 2016, Condair Plc All rights reserved.
Technical modications reserved

3Contents
Contents
1 Introduction 4
1.1 Notes on the addendum manual 4
2 For your safety 5
3 System overview / Principle of Operation 7
4 Installation work 8
4.1 Installing the conductivity sensor 8
4.2 Mounting the conductivity monitoring board and connecting
the sensor cable 10
5 Conguration 12
6 Conductivity sensor spare parts 13

4Introduction
1 Introduction
1.1 Notes on the addendum manual
This manual is an addendum for the installation of the optional conductivity monitoring system for the
Condair ME Control and must be read in conjunction with the installation manual and operation manual
for Condair ME Control.
This addendum manual has been written to ensure the safe use, performance and longevity of the
equipment and is intended for use by engineers and properly trained technical personnel. Please read
this manual thoroughly before installing the optional conductivity sensor.
If you have questions after reading this documentation, please contact your Condair representative.
They will be glad to assist you.
Symbols used in this manual
CAUTION!
The catchword “CAUTION” used in conjunction with the caution symbol in the circle designates notes
in this manual that, if neglected, may cause damage and/or malfunction of the unit or other mate-
rial assets.
WARNING!
The catchword “WARNING” used in conjunction with the general caution symbol designates safety
and danger notes in this manual that, if neglected, may cause injury to persons.
DANGER!
The catchword “DANGER” used in conjunction with the general caution symbol designates safety and
danger notes in this manual that, if neglected, may lead to severe injury or even death of persons.
Safekeeping
Please safeguard this addendum manual in a safe place, where it can be immediately accessed. If the
equipment changes hands, the documentation must be passed on to the new operator.
If the documentation gets misplaced, please contact your Condair representative.
Language versions
This addendum manual is available in various languages. Please contact your Condair representative
for information.

5For your safety
2 For your safety
General
Every person working with the conductivity monitoring system and the Condair ME Control must have
read and understood this addendum manual, and the Condair ME Control installation manual and op-
eration manual, before carrying out any work.
Knowing and understanding the contents of the manuals is a basic requirement for protecting the person-
nel against any kind of danger, to prevent faulty operation, and to operate the unit safely and correctly.
All ideograms, signs and markings applied to the unit must be observed and kept in readable state.
Qualicationofpersonnel
All work described in this addendum manual may only be carried out by specialists who are well
trainedandadequatelyqualiedandareauthorisedbythecustomer.
For safety and warranty reasons any action beyond the scope of this manual must only be carried out
by personnel with appropriate industry recognised qualications or training.
It is assumed that all persons working with the conductivity monitoring system and the Condair ME
Control are familiar and comply with the appropriate local regulations on work safety and the prevention
of accidents.
Intended use
The conductivity monitoring system is intended exclusively for conductivity measuring of the water in the
water tank of the Condair ME Control. Any other type of application, without the written consent of the
manufacturer, is considered as not conforming with the intended purpose and may lead to the Condair
ME Control becoming dangerous.
Operation of the equipment in the intended manner requires that all the information contained in
this addendum manual as well as in the Condair ME Control installation manual and operation
manual are observed (in particular the safety instructions).
Danger that may arise from the Condair ME Control
DANGER!
Risk of electric shock!
The control unit of the Condair ME Control contains live mains voltage. Live parts may be exposed
when the control unit is open. Touching live parts may cause severe injury or danger to life.
Prevention: Before commencing any work on the conductivity monitoring system and the control unit
disconnect the mains supply voltage to the control unit via the electrical isolator in the mains supply
line, and secure electrical isolator in “Off” position against inadvertent switching on.

6For your safety
Safety reporting
All persons working with the conductivity sensor are obliged to report any alterations to the conductivity
sensor that may affect safety to the owner without delay and to secure such systems against acci-
dental power-up.
Prohibitedmodicationstotheunit
Nomodicationsmustbeundertaken on the conductivity sensor without the express written consent
of the manufacturer.
For the replacement of defective components use exclusively original accessories and spare parts
available from your Condair representative.

7System overview / Principle of Operation
3 System overview / Principle of Operation
Conductivity sensor consists of the following components:
Fig. 1: Scope of delivery
Principle of Operation
The conductivity sensor is installed in the hydraulic module and connected to the conductivity monitoring
board which is xed to the driver board inside the Condair ME control unit. The conductivity monitoring
system measures and controls the conductivity and the temperature of the water in the tank.
The conductivity monitoring system can be set up with the help of the control software to dilute the tank
water when the conductivity or the temperature of the water in the tank reaches a specic level. When
this occurs, the drain pump of the Condair ME Control starts to drain the tank and the inlet valve opens
to ll the tank until the water is diluted to an acceptable level. This helps maintain clean or cool water
during operation.
Screw-on connecting cable (10 m)
Conductivity sensor
Snap ferrite
Conductivity monitoring
control board

8Installation work
4 Installation work
4.1 Installing the conductivity sensor
1. Before the installation of the conductivity sensor can take place, the user must ensure that the follow-
ing actions have been carried out. Refer to the decommissioning section in the Condair ME Control
operation manual for additional instructions regarding these actions.
• Isolate the water supply (close shut-off valve in the water supply line).
• Drain the tank fully.
• Isolate power supply to the control unit, and secure electrical isolator in "Off" position against
inadvertent switching on.
2. Remove the blanking plug from the conductivity sensor port on the top of the hydraulic module (if
applicable). If the Condair ME Control is over 3 m wide and has 6 or 7 stages of control it will have
two hydraulic modules, in this situation only one conductivity probe is required and it can be installed
in either hydraulic module.
3. Ensure that the spacer and the O-ring are present on the conductivity sensor.
4. Insert the conductivity sensor into the port in the hydraulic module and screw it in. It is important not
to over-tighten whilst screwing the sensor into place as the sensor body and the thread in the bore
of the hydraulic module may become damaged.
Fig. 2: Mounting the conductivity sensor
Conductivity sensor
O-Ring
Blanking plug
Spacer

9Installation work
5. Plug the sensor cable into the conductivity probe and secure it in place by screwing down the collar
of the plug onto the conductivity sensor.
6. Run the sensor cable out of the AHU to the Condair ME control unit.
Note: The cable can be fed through one of the spare ports on the duct wall feed through that was
provided with the Condair ME Control humidier (if the duct wall feed through was installed), other-
wise a suitable cable feed through must be installed (and sealed) by the customer.
7. Secure sensor cable with cable ties at suitable intervals along the cable run to the Condair ME control
unit.
Note: ensure sensor cable is placed in such a way that the insulation is not damaged by sharp
edges and so that it does not create a trip hazard or hinder correct maintenance of the components.

10 Installation work
4.2 Mounting the conductivity monitoring board and connecting
the sensor cable
1. Isolate power supply to the Condair ME control unit, and secure electrical isolator in "Off" position
against inadvertent switching on.
2. Remove the front cover of the control unit.
CAUTION!
Electronic components are very sensitive to electrostatic discharge. Before proceeding with the
next step, appropriate measures (ESD-protection) must be taken to prevent damage to electronic
components.
3. Open the control unit inner door.
4. Fix conductivity monitoring control board to the driver board in socket ”EXT 1” using the four screws
supplied.
Fig. 3: Mounting the conductivity monitoring control board
Socket EXT 1
Driver board
Conductivity monitoring
control board
Control unit
inner door

11Installation work
5. Lead the sensor cable through the rectangular cable lead-through into the control unit. Inside the
control unit run the sensor cable inside cable duct on the right side to the conductivity monitoring
control board.
6. Cut sensor cable to 250 mm (10") longer than required, and connect it to the corresponding terminals
on the conductivity monitoring board according to the wiring diagram (see Fig. 4) and the applicable
local regulations.
7. Open the snap ferrite by inserting the two prong key into the ferrite body.
8. Unplug the terminal from the conductivity monitoring control board.
9. Position the snap ferrite as close as possible to the terminal, then wrap the cable through the ferrite
3 times, and close the snap ferrite (see Fig. 4).
10. Plug the terminal back into the conductivity monitoring control board.
Fig. 4: Wiring diagram conductivity sensor
11. Ensure the cable between the AHU and control unit is secured and tidy.
12. Close control unit inner door. Replace front cover and secure it with retaining screw.
Tmp
Cnd Cnd
Tmp
black
brown
white
blue
Shield
Conductivity
monitoring
control board
Snap ferrite
(wrap cable 3
times through
ferrite) Control Unit
Conductivity sensor

12 Conguration
5 Conguration
If the conductivity sensor is retrotted in an existing Condair ME Control system, the parameters for
conductivity or temperature controlled dilution cycle must be set in the user level of the control software.
Congurationprocess
Settings for conductivity controlled dillution cycle:
Password: 8808
Set Mode to:
Condu Limit
Set Dilution µS Limit to:
desired value
Settings for temperature controlled dillution cycle:
Password: 8808
Set Mode to:
H2O Temp
Set Dilution H2O Temp to:
desired value

13Conductivity sensor spare parts
6 Conductivity sensor spare parts
Fig. 5: Spare parts
Please contact your Condair representative for spare parts!
Safe disposal of electrical and electronic components
Please dispose of defective parts in accordance with your local recycling laws and regulations.
Waste electrical and electronic equipment may contain hazardous substances, which, if not
treated properly, can be harmful to the environment and human health. Specic treatment of
waste electrical and electronic equipment is therefore essential.
Screw-on connecting cable (10 m)
Conductivity sensor
Snap ferrite
Conductivity monitoring
control board

Notes

Condair Plc
Artex Avenue, Rustington,
Littlehampton, West Sussex.
BN16 3LN (UK)
TEL: [phone]
FAX: [phone]
www.condair.co.uk
CONSULTING, SALES AND SERVICE: