Conec 36-000530 User manual

Rev.: 2017-03-03 1 / 7
Before starting any work, read these operating instructions!
Operating Instructions
Four indent crimping tool SelectorCrimp
EN
Operating Instructions
Four indent crimping tool SelectorCrimp
Art.-No. 36-000500 for M8 + M12 Crimp Series
Possible Cross-section range of the Crimp Tool
0.03 – 0.56 mm² (AWG 32 – 20)

Operating Instructions
Four indent crimping tool SelectorCrimp
Rev.: 2017-03-03 2 / 7
EN
CONEC Elektronische Bauelemente GmbH
Ostenfeldmark 16
D-59557 Lippstadt
Tel: [phone]
Fax: [phone]
E-Mail: [email protected]
www.conec.com
Table of Contents
1 General 3
2 Work steps when crimping 4
3 Premature opening of the crimping tool (emergency unlocking) 4
4 Indenter setting 5
5 Changing the positioner 6
6 Checking the tool 7
7 Setting values / Locator for M12 Crimp series 8
8 Service and maintenance 8

Operating Instructions
Four indent crimping tool SelectorCrimp
Rev.: 2017-03-03 3 / 7
EN
1 General
The four indent crimping tool of the “SelectorCrimp” series have been designed according to
the latest state of technology and to the recognised safety-related regulations. The tool must
only be used when fully serviceable.
The special crimping tool can be used to process tourned pin and socket contacts in
accordance with M39029 in the wire cross-section range of AWG 32 – AWG 20. The crimp
tool is compatible with the 1-part positioners in accordance with M22520/2.
The tool must only be used for the purpose described in the Operating Instructions.
The manufacturer is not liable for damages resulting from arbitrary modifications or
non-authorised utilisation of the hand crimping tool.
Emergency release lever
Adjusting disc
Safety clamp
Locking pin
Retaining screw 1
Retaining screw 2
Crimp opening

Operating Instructions
Four indent crimping tool SelectorCrimp
Rev.: 2017-03-03 4 / 7
EN
Icons are used to mark sections of text as described below. Ensure you follow these instruc-
tions and take especial care in such situations. Also provide other users and technicians with
a full set of health and safety instructions!
2 Work steps when crimping
· Decisive for a good quality crimp is the setting of the indenters depending on the contact
cable combination used.
· Set the crimping depth of the indenters with the adjusting disc as described in the section
“Indenter setting”.
· Place the contact in the crimp position up to the stop.
· Insert the stripped cable into the contact in the tool up to the stop and close the tool over
the last ratchet pawl.
· Open the tool.
· Remove the crimped contact from the tool.
Please note!
The information in this section is of particular relevance to the description of a
function or an operating procedure.
WARNING!
This section warns the reader about a potentially dangerous situation that can lead
to death or serious physical injury.
CAUTION!
This section cautions the reader about a potentially dangerous situation that can
lead to minor or moderate physical injury and/or damage to property.
3 Premature opening of the crimping tool (emergency unlocking)
· To release the pawl, lightly press together the shanks of the tool.
· Use a suitable tool (e.g. screwdriver, Allen key etc.) and press the pawl upwards,
asshown in Figure 2.
· Open the tool.

Operating Instructions
Four indent crimping tool SelectorCrimp
Rev.: 2017-03-03 5 / 7
EN
ATTENTION!
If a crimp process is interrupted, the crimp must be repeated using a new contact.
Crimped contacts must not be used. Risk of fire!
4 Indenter setting
· Open the pliers.
· Remove the safety clamp.
· Raise the adjusting disc over the locking pin.
· Rotate the adjusting disc to put it in the specified pawl position (1-8).
· Push down the adjusting disc onto the locking pin.
· Secure the adjusting disc with a locking spring against unintentional rotation.
Figure 2
Pawl
Gauge dimensions according to M22520/2-01
Selector
number
mm mm
GO
± 0.0025
NOGO
± 0.0025
1 0.33 0.46
2 0.41 0.53
3 0.48 0.61
4 0.56 0.69
5 0.66 0.79
6 0.76 0.89
7 0.86 0.99
8 0.99 1.12

Operating Instructions
Four indent crimping tool SelectorCrimp
Rev.: 2017-03-03 6 / 7
EN
5 Changing the positioner
Please note!
In the operating condition of the tool, the positioner can be adapted in accordance
with M22520/2
· Turn the tool onto the rear.
· Insert the 1-part positioner with the bayonet pin into
the adapter ring (A) and rotate through 90°.
· Removal of the locator is carried out in the reverse
sequence.
Figure 3
Optional: 1-part positioner in accordance with M22520/2 (refer to Figure 3)
Adapter ring (A)
Art. No. Gauges acc. to For tool
(Art. No.) Gauge dimensions Selector position Image Go-Nogo gauges
GO NOGO
36-000530 M22520/3-01 36-000500 0.99 1.12 8
6 Checking the tool
The quality check of the pliers is conducted with a commercially available GO-NOGO gauge
manufactured according to M22520/3-01 prior to every start-up time. The gauges are adapted
to the tool and are used to determine the permitted wear! Alternatively, a Rennsteig GO-NOGO
gauge pair may be used. The Conec GO-NOGO gauge pair is manufactured according to the
same dimensions as the commercially available GO-NOGO M22520/3-01.
ATTENTION!
Always insert gauges into the tool when it is closed! Do not crimp the gauge!
The gauges are not included in the scope of delivery of the pliers and must be ordered
separately.

Operating Instructions
Four indent crimping tool SelectorCrimp
Rev.: 2017-03-03 7 / 7
EN
Repairs/Service
CONEC Elektronische Bauelemente GmbH
Ostenfeldmark 16
D-59557 Lippstadt
Phone: [phone]
Fax: [phone]
Web: www.conec.com
7 Setting values / Locator for M8 A, D and P coded +
M12 Crimp X coded crimp series
See 4. for Indenter settings and 5. Changing the positioner 36-000510 + 36-000580.
Only use this positioner with M12 Crimp X coded and M8 Crimp A, D and P coded crimp
series from Conec.
8 Service and maintenance
Crimp residue must be removed from between the indenters and locator. Joints should be
regularly oiled with a light mineral oil and protected against contamination. It must be ensured
that all bolts are secured by means of securing rings.
As long as the tool is in the permitted wear range of the GO-NOGO gauge, it can be used
without hesitation. However, if a regular check of the tool is required, the tool be sent to a
specialist workshop authorized by Conec. Please contact us under the adress shown below.
Locator for M12 Crimp X Locator for M8 Crimp A, D and P