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i:;~

.

ti-ic i-ic:lht

ar-e

riuimb~zred

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arid

t~

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2,41(,.s.

I?

j03.y be

ili?:I.pfi!l

tr~

uze

a

fe1.t irip pin ancl mark: the bl.ock. Sinii? the

rnc!is

i8r;c:I

ca(t.=.

arti rna~=hisir-clCoqethtir

it

iz;

i,?ipot-tarit

tu

mar!:: nn,? ;ii:::ii

0-i

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ra!:i

j0j.n- L{-,@

I~ody.

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ein

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niaijir: ii,.?.t-k+~rot- irrribi= 1.l.ne.

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.k.he i::rip ione:

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pot

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align)

anti

I

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makr

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i:

tnay

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nerri.c-sary

to

Inüsriri and t-ekiqh?:ei, 3-15

Li

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.,

j

;

,

L.

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.,........

t

r L'etr+eer? part,~rci?io%itirocl ancl cherrk ii:arhiritid

5ur-

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I

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,-

T

hlGT6?ii.L.

I

NG

RING

ON

F'

T

SiO?.IS

:

l'i3ir~q

ina%al:af:ii?ri

"5

eisi3.y cianii iby placing llthe

pi.:stai;

in

~

I

,

?G-F?,

harid, with yoitr- j.ridex arid iiiiod1.e -?.nqer on i:he botinni

-

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a-sinrj

:

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thi.!:%i'

to

hold .khe

r-iiiii

in thii jjosition taiic::, yo~jr!--j.ght th:.,.i,iki arid

j.

a

[:::i:xrlrwi.sp

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moti,zn .e>.t-ound .l.:he diaii-~etcr,starting

to

the

riqht of

C!-te

end

Gap,

.

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oi

fihi? ring rhjj.til smai.

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ENG

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:

AfCizt- i..oc:tite has s.ct -Fot-

tvro

tjo~it-$2,oj.1

iJ.1

rod

jor!t-n.ai-l

i.iiavil:,

aiiil allow

i71.1

iro

pen~krake.

I

!

21.1

cyl.ii7dcri; br~i:li

tcjp

abd

boti:.om.

If

you

have

s

vat-iable !?(jeecl

1ciril.1,

rarefciIi>.

iir!!ii-cn ili!.ic}::

811-t

::;/16"

.shaf!:

oi.1 .fr-rwk

iif

inilj.i-,<:?.

iiliirh

an-!

bai-~b:

nS

r:~:ij.r.idr?rs

iri

a

rcri:. .col ~on;.ir.on

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a

teaipiion

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1.

in

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ly tht-e.2

,

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r

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he

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Sna(iail liaii

'i:jinsg

:1--4i>

:.C

t/4

iii.rI~

zoc!.::e+:

h~sij

17.3p

ricrows

(;?.3.i;

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L.

1.1. no.kic::e I:.het-e

arc

itwa CI:;.-7-?fit-ervk

i~l.ut;!s

inr

ihi'

pan.

Both

p1ugs

havi

6-40

thread~x..

.,.

l..,

.

r

I-esemblis

ti

hex bo1.t

arild.1.

-,;hou].il

.

fgr

"~,hor.r"

.-

.

only. Thi seiionc!

is

t-~:sii

tni

drain

th~.

pn

aind

i'or

brt'ici.nsl;

nil.

Th-5%

wi1.l.

be t:Ij.iri~in-sec!

in

mot-.e

deiai.1

].%Cer

c-r!

i.ri

the

irjitrcic-

.(:

Ls11!5

.

CAPICHAF'T

TIM?

NG:

1nsi:aI.

1

i:i-.aßsirii~zzion motin!:ii-ig hackplato

ontr:?

c

lutri-I end n.?

b1.ocl:: i!%in9 4.-4i'l

:.:

1!4"

~,ncl::ciihead i:ap i,rt-pprs (bag

2;).

MAb::E

CIiRE

REAI? CAßiCI-IAFT I3EAF:ING I5FLLISl-4 L.IIT1.i

END

IiF BIiiCt::. Yijci

wi

1

l

notice

i:.iict-e

ici;

r,

!iI.ot inact.ii.neii irito the I>aci.: of l.he ijlocl;. Ttr.':;

ic;

iot-

vrater tt-anii-Fer

i'assaqe.

.

Flace

a

5mal.i l~eacj

o.:

L~,'~.tii:e51.!:! ,raunt!

.

khr.

.

oc!is;icle lief-l.merer

lif

i:.he in-].]ed slot. Pcii:. ba,rk:p],stc .ni:.n

...ri

ndlj-giltly tqhtoii

.

four i.i=rei.!:<.. !.?emoxicz

+i>iir

:Scr::?t:.is

.s.nd

barI.:pl.cii:.~ ririd cat-ti.tr.i?.2,7, i-t.moie

any

i.@h.s,i:.

niay

~QYC

heeii

.:+y~.ieezed

iiii:,~

tiie

J

passqp.

f

lai: t~-&~-~,~.ii!~icK

.-

'

ii

qooii

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thl-s.

L.:

G.

s7all. t:lrop o-f Lorti.te

271.

on

each

srrc.w arid tiqhten

dt3wn.

,

:T;'[Af?T'ERMTJTUF: ANij GEAS

T

NCTi?L.LA-I'I

ON

:

1.

51.de

76

t~ükh

i-ng

gear onlro',xrankshatk Iiargri hub on

qeat-

,-

ihoci1.d be f:,ointi.ilg away ft-oiii Pngint.

bleck)

fccllowacl by thrcist

wa.dher (bag 10) then large diarnetet- washet-.

7

L.

Removc

c

lutch sprIrtgc then ?ihnes.

-.

.:..

IC?e.s&iltht-ead.5 r.i.th lziqi~erthinn~zt-and !pl..ace

tr-rn

ot- tht-~i

drnpi--.,U? 1-ictite

271

on irht-eadc,.

4.

Cec~it-r?lyi~iglitenclcitcli ai5:embly

onto

ci-a.nl::s!-~sft (fl.ang~

-

.:::

.

,

.

(1

L:

.JHiic!l.d

L.

-

be faij.ng oiiirj. lhis can

hu

dort%?

by

hnlding ti-ie 1.at-cgi.

t-ins2 geilt-

wikii

trag

and

plar..ng

.3i1

a%jci.i+[rabl.rv~rcnch

cii1

thc .Square

.

C-

thi

c

1.

t.!.t.c

h.

C

;.i.

Fieri~ijvc

khe hc:: r.ir..it ft-oni i:.he j.cl],el- qiar a::..:::.i~!i?iti].y

arid

p:ii:

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3

7

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1:

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-

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t-

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I.

aligii

w:i:.ii

96

tioil-i t-3.n- r:!eat- t-r.mirc

r,i

;itii

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.

I:!t-a*;rii

wai;

t-;,:!

r

E;

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is

Ti-,r.it-e ~i-,,~.i!.d

t

nn~iir-~.?=-;

kra.;hri.r bel.o~rthi

head

onf

ih~

5--4-

irr.1-ew.Do

not

i..:

.

at

i:h::=;

A.

.

L'lTlG?.

6

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F'

1

ac

ii

ri;i:;ir

tet- ~iiotor

j.

ii

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a.l:.p

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i:)]

4.-4<3

2.;

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hcidcj

Kap

ztt-ews 2nd bra5.5 wzshel- iI3aq

3).

CI-II-~.-

di~wii

~--t-sk.~i,

.,,L

rlo

i;oi:.

.i.l.gh.ken

iit

khl.5

iimi.

I.

Clean ~~leirtrj-Cmotoi shr3fi: wj.i:h , tt~i~net-.Place a

smal.1. c!iop

of

l...oi:tl.te

271

on r;hafi: anrl 5li.iie

8

tnotb

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re&=J

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sl?aftr. Pl;3ce

ii

?mall clt-op oT L.~ci:ii:i

271

on

4--G:>

-.~.t

intn

8

.icmi:.l-~

gear iind TIGtlTEN aga.;.,z- f],at i:,n ,;-,,i.tot- iha-fk.

t*?.<,L::,:>

Sure

8

tonth qear aiigns

wit!-4

18 touth giat-.

.X.

.

l...oc~scr'iIdlit- qcat- and

rl..ci-.

i.ip or dowrri iiri"ii1 t.h~?t-e

j.?i

rro

'

binding lhi?:i.reen gear-,.

It

in->{

1

necc?-;~.~.t-y

to

lijos!?n tli~

!5-il.i:i

,

C-

I

i

r:w

--

ancl

{iuC.

a

~mal.1clrop oP I..octl.tc!

271

on

ver-i. ~nl

C!-?

~ct-er-J.

Y.

L~osci, tvro

'i.--.1.0

srrews hnldi-ng ri-ir,i:or

j.i-,

.7!.,a.8z~:

~.n,:j :;J.j.d?

mator 1.in.k.

J.

r

irr

ft-e*? and nci i:tj.nclinc;

5

.j.ei Tj.giit~~:ri

-,

i'-

J.

-,

Ai:

iihir;

time

i.1:

i-,

.3.

gijad

idea

.!:G

ap~!.y

.:>.

kI7.n

c-a!:

a-l

qt--i:?a^o

--U

i:he

te~l:,I-~

U-l

the

c.lilat-s.

LAFF

TNG

VRLVEC

:

I.

Be-Pore startinq

to

lap val.~v,es,get

a

=.mal.1 bloc!; of wnod

ur

?3

pj.ace

0.f sli..irfi-f,maii; afid make

8

1;olr- ?:h~

iiz.?

0.F thc! ra1:;i

.;i:.cm

onri

riiiifiber

1

tht-c,igti

8.

It

is;

o:.:trr:mel.y i-l:r tu !;i-ep

,,~

.

..

I

1.'

ii?

tlhe

-5ame

hole iro r-rhiriii

i,

- i..3ijoe8:I.

,

tajt2,ri:: t2i-t

Gn1.y

onii Pie.c!d

at

a

kirne. Yo-i r.jj.11. alr.;~neid

E%

sfi,c;],], wasl-, tanl::

ili:,:,

I-i-nsii i:!-te Lap,ning cnm!joiind form

I

hiid

.snd

a

v.ay-iabIii

.;5p:?et:j

c;t-il.1

or

vat-iati1.e !;pt'ec.l i?rainc?l. irool.

-,

.

L.

The :?mall I3ag

!.iikh

.the gt-ay poi-ider Ii2s .l:!i!? Ippiriq

srrin-

pniknd

lrcri

r:hot-!].CI be plaied iri

i\

sflir;ll cerikaj.iipr arid fiii.;.;eci +gj.!:k,

oil.

Add

c3nly iihliugl~0.1 t:o 'Forfii

il

ithbcli

-ii!.,ri>;.

Since thi:

I..j9--

ping c:»rnpric!rid

5

!

P-.

.

1.1. i:.a{::p

:?

5

min:.a.te- I.Iac)

rach ialve

.

C.

X.

Ctiiririri~)

ft-orfl

ehe left sidear!~fi:he hiad, with the bottim

of tihr head ficiilg

U?,

put

a

small ail?oi.tnt: of

oii

in thr

.~2..3.i~pi?

5.1:em

and i.nsC;!irt into ti-.ie valve gciicle ehi heacl. !-!3in-

.

:t

clean

clnth arid alco!iül r-ripe

nfi

th'i oil .FTOITI ths 5.I:e,i)

.35

-1:

:e;.:.i.t:s th!'

\,lz.lve riuicie nn

i:.he

tori

nf

irhe heacl. Remember, whin Iappirig irhi

vaives, kipp the cornbi<~t<.oiirihainbir

of

tlie hiab up

at

a:l

,lr.in\is.

4.

Fr-om

baq

5,

r-crriimvi .khe %:.mall 1.ongLh

nf

p1asi:j.r ?:.c!t?inq

pjj.tl?

Che

piec3-1.

of

2--56

th~~2adt.d

rg:j

in

ans:

k?nij.

F:'~.,j.t

ai:,,7$-:,!:

1/2"

;?-i:

1.h~thrtre<riisd rnci

in

.C

chcici;

artd

l:iqhteri.

L:Jj.tIi

s,~lc;ll.

,

,.

-

.-

..

-~..<cr.;dri:.er- apply

a

3mal.l

.g.mmc~.nt

n.f

iapping r-rnpoi-ind h:?twci?n

thi?

sa1.vc aricl tri. LJhilii

I.

thp

%rm

1

.. ..

._

i:.t--

,L:

..,-.T

vp.i~“.

w.th

lif

t

LIhiinl:?,

~il.

idiri the ~zla~ztic:i:iib.ng =ver- thrr. %/al.tir?

$ji:im.

Al.

~UW

1.

app~n>:i~~iii:.el.y

1./3z1'

betwii!r,

tI.,e

erij

af

.kiie

o?a.:'+:ii

i::.!b.;?s

-

2nd

i:,h~~

ilcip

of ?!je idLvr

cjuLde

Rem~int?c:-

i:.g

u-,? tha

J!

sn.-cd

e-

-

_inil

!::eir:!

khc tl-!k:$irig iis ri.iiraj.qlit

a-,

po;:Jbli!.

.

the

P-1on 2nd

!.rililc !.!sin- l.iql?t pre-sii.r'. pul! the i.~.3.l.v<:5.g.g.31.i-,.i3!.:

i.:l-,k?

%.i.s.!.ve

!j.?.?:.

.<

!ur

a

c:o~ir!i

il

C>-?

i-econds. fiel~:ase tiia pircscut-'+ .;;ld lx,~

ihi

,..,ai.,sr

1.

..

.

,g

..

come

nf-F

th- wat inii onre acjain

1.iqh.y

pcili agiirisi: vilve

r;!e'im

wtii1i.i !-cinnj.nq thi dri?l

or

Dt-pme? 'cool. slow. F;ppec:t )ihj.i

j!.p-

P

ijwi;

,i-,ütir~nfnr appr-o:.;

two

to

i:I-,rer2 mii-,iji:ili;.

t:::eip

tra-I:: of

ti-w

%onq

it

tdl-::FE

yn~i

to

ilo

ant.

val,.,e. RI'IXC)~.E i:.h~V31.p arid rlzan

ii-i

w~5l.i

izan':: ~intila1.I risidcie

0.F

the I.iappinj cnmpoi.ii,c! j..~<iorie.

Ii

sniii:l% br!ir?h

1.5-

helpfl.!!

-ili.r

th.5 opet-atiün. !-Indir

a

hrlqht

light

ur magihifying glas~lool-::

ai:

khe valvi

-1,

Fhi.

1

Theri

zhol-il.cl be

;L

5at:in finiitt ES:-niind4hr eritir*! ~!i.i,me.kyr

,:J-f

tti,?

i:.iat.

.

,'

'

Do nl~irwot-r;,

ii

thp

':.3l,.,.p

.~.el:

wiijpr

on ci;~!

<iiijE.

C::

.

i;nntj.r~ui

tn

1.ap

thi tremaininr! r;evp:.

valv~s.

Fiiiiieilit2i:-

4-3

l-;~cp

Ii!li? v'

1

%.'iia

,in

oi-dr:r

.

1

I

j

.

1,:

Iap

e),

:I,

I

!:!,.i?

v;3,

1.

b,.,:z!,:.

.

i:.hrin rano~.,e ariil crlean irhi-' hiad arid val~ee,

i:;

c?.pc>-t.ii

to

rioinp

-3.c

li

un,::

iriil

.i,,,i.d~..j.a

l

.

Ti

I,,

le.2.5er,,~.

LI-,$:?

1-

1.3~1

-

)C..

-c

-

C?!:?

i.:

.I: j.ni!

1.appiri-

i:omjior.!.nd

0,-i

thi ~.a!ve sterfiz..

VALVE

INSTALLATION

:

Once yncj,

ark?

Satj-sfied i:hi a1.l .,zal'/(+i at-e i:,iz.zi:icj ndl-~r:-d:j

are r,jar.i-,ed

out,

the next istep j

<::::C,

,sr.emhle Che

valves.

Oil

the ialve

st~m

and place the fit-sC valve in the he.3.d.

14hilc. hrilding th~valve aga-riat thc. seat pu.t a

vnlvt-.

5prj.ng over

the

,,,alt.*i? siriß, I::!-$eil aii ~iluiiiinconSe1 (~qro\ieide

upi.

iJhilc?

riept-.issir'ig the 5iprj.n' iind valve cnllct

put

ii

"E?'

i1l.p intn

tlir? gt-iüove in

th~?

val,..;~ -;i:ero and rilriaii' the

.;pr- in^.

Thi-z

opc't-a-

tiori

'~s

t:ietit rlonc.

e,ri

i;

Icit-qe idtiite ::.P~e,>t

of

r-,i--.

.

z

*.+.

.~

,

.

a,...

C>?-

C=

?.

ce;,n i:i:t:~].

E?

top.

Ss:fe?:;

g].an-,t~c; jhould alin

bii

wo?-n. Cniiij.ini!c.

tiii,::,

ao!,s:rakj.on

ur-1t.1

al.1

eigtit. val.ve-, at-e in.z.tailed.

ROCKER

RRM

RSCEMI3L'{

:

1.

I-:;emove

f

hp rccl.c?r

arm

~.haf

t

3/32"

;.;

4''

t--gci

)

,

2-56

;:

1

/2"

socket head caln

screi.i.z,

ant3 four sli.$ht :zuppnrts fror bag

4.

'Thisr-.

:t

1.

t?r

X

34

?.in-

witt-8

ri

f1a.k machirtid i?ri

hoirh

siciv?..

I-l,xce

a

'mall drop o-F I-fictit,:?

271

-13

i:i(re:.adcj

nf

2-56

srrew ar;d p?.i-i doriri [email protected]the cr.nter

of

the r:.ha-FC ri.cippiit-tc- arid

jrrew intn the reressed areas on t:h~

tnp

oS the head. These ar(+as

are l..qci;.ks?d

ji!.:jt

behinr! and hctweei-I i:.he valveci.

7'0

inc,ure i:hi

scipptbrts i.t-~.straigli, ~liderocl::er at-rn 5ha.F.l: iinto

thc?

tnl? hole

c~f

i:he irid ruppiirt, ~!.riti.l

j.t

slices j.nlü -thc

holt,

of

Che srcond

ai.\ppori.. Conir.in~iri.

r_ii-~i::::iI

ihp sha.ft

1.

1.?.!-,tu a1.l ths

.

-iup[:!,it-C-,.

L.

in

>

4.

,

i

''

j

k:t-i,siii

wG.stl*;.5

t-orki:.t-.

iii-ms

ii-(!:l

li8"

I-

.

'

!2iai-kii-tq

f~-~~i~,

+,:k;s:

11~<~i:,~

,.,

,

i;

~-~.nryt-

s--

i:t-iii

a~.ieirt!::!?:

!;ho~!lcj bi jju.1: kgr!r.th;i-, j.n

SE

-.f,>j,].arq;i,b-,,g

-,i.i~u,:?nrc?

:

'

p [siass i.j~.jher-

---

-

ai-m,

-rh.$:?t

.%~.xpp(?f-.l::

roi:k:i:>r

ciriii,

ht--a:js ~sshet-~s;pringl bt-az;.;:. ~i75h5?y-~

t-fi~/;~:f.

zt-.,~,~.:;.l-!c2,-fi:

.:-i.rocker-

G.?-m,

~.~~;/ii-.t-:,5prinrg7 /)?-.s.~sp~.s-,her cI:i:.

It

,[ja..{

!:„P

7c5c;essar.y

+:.G

1

:

,

--

-.

i:.r-;o i.i.sshet-5.

pn

orii pnd

I-

j:

arn

r;!ii3'r

I:. 1-he Enil t-ikcrl::er- +~-ITIE;on tl-ie en_i !1hocrl.,3 pj.\.,.ot

w.i

Chou

l:

ibinrl--

I

ri

Cl

.

,

I

INCITE

!

! !

!

Tin

not puir

thc

5-4i:)

5e.t .i;irc:?:qs

arid

j.:>.lm

I-IcI~:.~.

i.n

.i.:l,p

i-<icker-at-ms

3-

'h:~ kirne.

.-

,

..

.

-.

I.

r.,

in

.

-

::

1

i

j

.

3)

irltcr

riiei;cric!

Kin

i:,-,r'

.-.

.

-.-

...

ii-,i-:~l::e:-ide

o.t

an;:? hiaci.

Put

in.l:al::i rn-ii-,j.fil.d

ovci-

"13"

t-ing::? nnd

.

..

..~

li~jt-tC1.yt-tolci in

plaic

i.

-1

:;

::

i;riil::ciir

i-,e.>ci!

cap

s.i.re~r

<

,.

..

_

'-

I

.

o

irlie

5amr:

vritii the nthit- Iiead.

"

-

ii.

Ihe inta!.:~rnnniiilcl screiqa r-ho.!ld nc!t t:ie l':i.ciht

ak

th.5

4.

,

.. .

. .

.

T.al.::li i.:h!i teil

,

-4.1

.

5:'

(

b;3,(3

7

j

.:gc

k,:~:.:

3

c-~T:~w.:

;si.tci

p~i'k

ei

1:jrab;i:;

w:~~,t-~~t-

each. 'l't-,ei.-:

ii:.ci-pws;

ar

L?

..

;

:i

".L.

,~.,

,C?

,.L\

!pp,Zt-

:-,C:,

I

>2.5

,.!T

i::::l-,:2

;-,i;>i+,,3.5

Conley 1/4 scale V-8s User manual

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