Contec IPC-BX/M630 Series User manual

IPC Series
BOX-PC
IPC-BX/M630(PCI) Series
User's Manual
CONTEC CO.,LTD.

User’s Manual i
Copyright
Copyright 2003 CONTEC CO., LTD. ALL RIGHTS RESERVED
No part of this document may be copied or reproduced in any form by any means
without prior written consent of CONTEC CO., LTD.
CONTEC CO., LTD. makes no commitment to update or keep current the information
contained in this document.
The information in this document is subject to change without notice.
All relevant issues have been considered in the preparation of this document. Should
you notice an omission or any questionable item in this document, please feel free to
notify
CONTEC CO., LTD.
Regardless of the foregoing statement, CONTEC assumes no responsibility for any
errors that may appear in this document or for results obtained by the user as a result of
using this product.
Trademarks
Intel and Pentium are registered trademarks of Intel Corporation.
MS, Microsoft, MS-DOS and Windows are trademarks of Microsoft Corporation.
Other brand and product names are trademarks of their respective holder.

ii User’s Manual
Table of Contents
Copyright ......................................................................... i
Trademarks ...................................................................... i
Table of Contents ............................................................ ii
1. Introduction....................................................1
Features ...................................................................... 2
Compatible Operating Systems ................................. 2
Limited One-Year Warranty....................................... 2
How to Obtain Service................................................ 3
Liability....................................................................... 3
Handling Precautions................................................. 4
About the Manual....................................................... 6
2. Overview.........................................................7
Specifications .................................................................. 7
System Configuration................................................... 10
Physical Dimensions......................................................11
3. Hardware Setup ...........................................15
Before Using the BOX-PC for the First Time.............. 15
Hardware Setup............................................................ 16
Removing the Top Cover and HDD Bracket.............16
Locations and Settings of Internal Connectors and
Jumpers .............................................................18
Installing the Hard Disk ...........................................20
Installing the Main Memory (DIMM).......................21
Fastening the Power Cable .......................................24
Installing the SERIAL 3, 4 Bracket..........................25
Installation Requirements ........................................27
4. BIOS Setup...................................................31
BIOS Setup ................................................................... 31
Starting the Setup Screen.........................................31
Keystrokes .................................................................31
Main Menu.................................................................32
Boot Features Window ..............................................34
Advanced Window......................................................35

User’s Manual iii
I/O Device Configuration Window............................ 37
Security Window ....................................................... 39
Power Window........................................................... 40
PC-Health Window ................................................... 41
Boot Window ............................................................. 42
Exit Window.............................................................. 43
5. Each Component Function .......................... 45
Component Identification ......................................... 45
Line in Interface ....................................................... 48
Line out Interface ..................................................... 48
MIC input Interface .................................................. 48
Keyboard Interface ................................................... 49
Mouse Interface......................................................... 49
Serial Port Interface ................................................. 50
Floppy Disk Interface ............................................... 58
USB Ports.................................................................. 59
Ethernet .................................................................... 60
PC Card Slots............................................................ 61
DVI Interface ............................................................ 62
Printer Port Interface ............................................... 65
RAS Functions .......................................................... 66
Watchdog Timer ........................................................ 67
General-purpose I/O and Remote Reset................... 72
S1 77
Reset Switch.............................................................. 77
IDE Interface ............................................................ 78
Expansion Slots (CP and C4P Model) ...................... 80
Board Installation Procedure ................................... 81
6. Appendix ...................................................... 87
Memory Map ................................................................. 87
I/O Port Addresses ........................................................ 88
Interrupt Level List ...................................................... 89
7. List of Options.............................................. 91

iv User’s Manual

1. Introduction
User’s Manual 1
1. Introduction
The IPC-BX/M630(PCI) is an IBM PC/AT compatible, box computer designed for
industrial use based on a low-power-consumption CPU of the Low Voltage Intel(R)
Pentium(R) III Processor, to operate as a completely nature-cooled (fanless) system.
The box computer provides a variety of interfaces including the USB, 100BASE-TX,
and RS-232C ports, capable of serving for a wide range of applications as a compact
platform based on a general-purpose PC OS. As this series incorporates handpicked
componentssuch as the embedded types of CPU and chipset, itexcels in environmental
resistance and remains in stable supply for an extended period of time. You can
therefore use the box computer under severe operating conditions such as FAwith ease.
The box computer (BOX-PC series) is available in the following three models:
Base Model
IPC-BX/M630(PCI)C
Model with Expansion Slot
IPC-BX/M630(PCI)CP (Expansion Slot(PCI x 2)type)
IPC-BX/M630(PCI)C4P (Expansion Slot (PCI x 4)type)

1. Introduction
2User’s Manual
Features
- Equipped with the Low Voltage Intel(R) Pentium(R) III Processor 800MHz (FSB
133MHz) CPU and memory conforming 256MB as standard
- Fan-less operation achieved by natural air-cooling
- High reliability and completely silent running (when fitted with the silicon disk from
CONTEC)
- Long, reliable supply (The CPU and chip set are embedded versions.)
- Adoption of BIOS (Phoenix Technologies, Ltd.) customized by CONTEC to support
the BIOS level
- Other than the conforming PC I/F, equipped with the PCMCIA (for CardBus), Audio
(AC97 conforming), 100BASE-TX and RAS I/F as a standard
- Equipped with a secondary-IDE connector to allow an optional external CD-ROM to
be connected
- DVI video output (VGA conversion adapter included)
- Capable of starting up, even with the battery dead, using CMOS data retained by
EEPROM
- IPC-BX/M630(PCI) Series is compatible with IPC-BX/M600(PCW) Series
Compatible Operating Systems
-Windows 2000 Professional
-Windows NT Workstation 4.0(SP6a)
-Windows XP Embedded
-Windows NT Embedded 4.0
Limited One-Year Warranty
CONTEC Interface boards are warranted by CONTEC CO., LTD. to be free from
defects in material and workmanship for up to one year from the date of purchase by
the original purchaser.
Repair will be free of charge only when this device is returned freight prepaid with a
copy of the original invoice and a Return Merchandise Authorization to the distributor
or the CONTEC group office, from which it was purchased.
This warranty is not applicable for scratches or normal wear, but only for the electronic
circuitry and original boards. The warranty is not applicable if the device has been
tampered with or damaged through abuse, mistreatment, neglect, or unreasonable use,
or if the original invoice is not included, in which case repairs will be considered
beyond the warranty policy.

1. Introduction
User’s Manual 3
How to Obtain Service
For replacement or repair, return the device freight prepaid, with a copy of the original
invoice. Please obtain a Return Merchandise Authorization Number (RMA) from the
CONTEC group office where you purchased before returning any product.
* No product will be accepted by CONTEC group without the RMA number.
Liability
The obligation of the warrantor is solely to repair or replace the product. In no event will the
warrantor be liable for any incidental or consequential damages due to such defect or
consequences that arise from inexperienced usage, misuse, or malfunction of this device.

1. Introduction
4User’s Manual
Handling Precautions
Take the following precautions when handling this product.
WARNING
- Always check that thepower supply is turned off before connecting or disconnecting
power cables.
- Do not modify the product.
- Always turn off the power before inserting or removing circuit boards or cables.
- This product is not intended for use in aerospace, space, nuclear power, medical
equipment, or other applications that require a very high level of reliability. Do not
use the product in such applications.
- If using this product in applications where safety is critical such as in railways,
automotive, or disaster prevention or security systems, please contact your retailer.
- Do not attempt to replace the battery as inappropriate battery replacement poses a
risk of explosion.
- For battery replacement, contact your retailer as it must be performed as a processof
repair.
- When disposing of a used battery, follow the disposal procedures stipulated under
the relevant laws and municipal ordinances.
CAUTION
- Do not use or store the product in a location exposed to extremely high or low
temperature or susceptible to rapid temperature changes.
Example: - Exposure to direct sun
- In the vicinity of a heat source
- Do not use the product in extremely humid or dusty locations. It is extremely
dangerous to use the product with its interior penetrated by water or any other fluid
or conductive dust. If the product must be used in such an environment, install it on
a dust-proof control panel, for example.
- Avoid using or storing the device in locations subject to shock or vibration.
- Do not use the product in the vicinity of devices that generate strong magnetic force
or noise. Such devices will cause this device to malfunction.
- Do not use or store the product in the presence of chemicals.
- The lower center of the left face (seen from the connector's front surface) may
become hot. To avoid being burned, do not touch that section while the product is in
operation or immediately after turning off the power. Avoid installation in a location
where people may come into contact with that section.
- To clean the BOX-PC, wipe it gently with a soft cloth dampened with either water or
mild detergent. Do not use chemicals or a volatile solvent, such as benzene or
thinner, to prevent pealing or discoloration of the paint.

1. Introduction
User’s Manual 5
- 2.5 inches hard disk drive (HDD) of our company has not guaranteed use by
continuation and continuation power for 24 hours. When it is used by continuation
operation and continuation power a life fails extremely. In the case of a 24-hours
operation system, use of our company silicon disk drive (SDD) is recommended.
- Before installing or uninstalling an expansion board (the CPmodel) or connecting or
disconnecting a connector, be sure to unplug the power cable from the wall outlet.
- CONTEC reserves the right to refuse to service a product modified by the user.
- In the event of failure or abnormality (foul smells or excessive heat generation),
unplug the power cord immediately and contact the sales representative you
purchased the product from or the CONTEC Information Center.
- Use an AC cable that is compatible with both the rated supply voltage and the
receptacle. (The cable provided with the product is for 125VAC.)
- Component Life:
1. Power supply--- Estimated life is about 10 years based on continual operation at
40°C (horizontal installation). However, (higher) operating
temperatures will result in shorter life.
2. Battery--- The internal calendar clock and CMOS RAM are backed by a
Lithium primary battery. The backup time at a temperature of 25°C
with the power disconnected is 10 years or more.
* Replacement of expendables is handled as a repair (there will be a charge).
- Regarding “FCC PART15 Class A Notice”
The ferrite core must be installed in the following each cable so that this product may
suit the above-mentioned standard.
- USB cable, speaker connection cable
Optional Ferrite Core (FRC2009A-6) or SEIWA E04SR200935A (or an
equivalent product)
Open the ferrite core case and wind the cable around it once near the connector and
close it.
- Regarding “VCCI Class A, EMC Instruction Class A Notice”
The ferrite core must be installed in the following each cable so that this product may
suit the above-mentioned standard.
- Speaker connection cable
Optional Ferrite Core (FRC2009A-6) or SEIWA E04SR200935A (or an
equivalent product)
Open the ferrite core case and wind the cable around it once near the connector and
close it.