Control Systems 3B6 SLIM Use and care manual

SLIM
Load Moment Indicator
Restricted Calibration Manual
Rev 6 09-06-13
Software TXW003 RCME
Enter
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0 43.5
1.1 10.2
34.1 6 1 68
Confidential information Qualified personnel only
7055 Morning Dove Way, Roscoe, IL 61073
Office 815.270.0088
Website : www.controlsystemsw.com E-mail : [e-mail]

3B6
WARNING
The SLIM system is an LMI, with Range limiting
features.
The system should be checked for the shutoff
functions prior to programming the Operating mode
and confirming by trying to move the boom functions
to ensure the shutoff is disabled.
A full check confirming all features on the system are
functioning properly prior to lifting any loads!
To obtain the optimum performance from this system
we recommend that you read and understand this
manual before using the system.
WARNING
For proper use of the system, carefully read and understand this page.
MAINTENANCE The SLIM system power cable must be
disconnected when welding, battery replacement, charging or jump
starting the battery. Failure to comply will result in serious damage to
the system.
MACHINE WASHING If washing the machine with a high pressure power washer, you
must protect all the system components from direct spraying to
avoid damage to the components.
Failure to comply with the above warnings will result in voiding the warranty!
Introduction

WARRANTY
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, MADE BY EITHER THE
DISTRIBUTOR OR THE MANUFACTURER ON NEW 3B6 SYSTEMS AND
COMPONENTS, EXCEPT THE MANUFACTURER’S WARRANTY AGAINST DEFECTS,
MATERIAL AND WORKMANSHIP SET OUT BELOW.
NEW EQUIPMENT WARRANTY
“The manufacturer warrants each new product made by the manufacturer to be free from
defects in material and workmanship, its obligation and liability under this warranty being
limited to replacing free of charge at its factory any part proving defective under normal use
and service within twelve (12) months from the date of initial sale, providing the product is
on record with the manufacturer as being installed by the distributor. If the product is not on
record as being installed by the distributor, the manufacturer will consider the date of
shipment from the factory as the date of initial sale. This warranty is in lieu of all other
warranties, expressed or implied and the obligation and liability of the manufacturer under
this warranty shall not include any transportation or other charges or the cost of installation
or any liability for direct, indirect or consequential damages or delay resulting from the
defect. Any operation beyond rated capacity or the improper use of the product or the
substitution upon it of parts not approved by the manufacturer shall void this warranty. This
warranty covers only the products of 3B6. The products of other manufacturers are covered
only by such warranties as made by their manufacturers.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE, AND OF ANY OTHER OBLIGATIONS OR
LIABILITY OF THE PART OF THE MANUFACTURER, AND 3B6 NEITHER ASSUMES
NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR IT ANY OTHER LIABILITY
IN CONNECTION WITH SUCH EQUIPMENT.
3B6

Table of Contents
4
System Layout Page 5
System Components Page 6
SLIM Display Page 7-8
Cable reel set-Up Page 9
System Password Page 10-11
Calibration Min Angle/Length Page 12
Calibration Max Angle/Length Page 13
Calibration Save Page 14
Calibration Rotation Page 15-17
Wiring Diagram Page 18
3B6

System Layout
5
3B6
4
4
J4 J5
2
1
CV.SL.HC036T / T104435
45.90.0404A0.01T / T104429
43.31.2100A0.01T / T104434
3B6 Part No./ Terex part No.QuantityRef. Description
1
1MAINUNIT SLIM
1CABLEREEL
1
2
3AV45.60.0126.01 / T10443024
8 0 .S L .H C 0 3 6 0 .0 1
T R O N O F .
0 9 / 0 2 / 2 0 0 9
L A Y O U T
A3
S L I M .H C 3 6
S L I M .H C 3 6 .F 1 1 / 1
G E R A N E O A .
00
0
46.12.0100XX.01T / T1044325 46.80.0000XX.01/ T10474716
3
7
17 30.35.77226T / T104436
X1
X2
21 pole male connector socket
21 pole female connector plug HDP24-18-21PN HDP26-18-21SN
DTM04-6P
DTM06-6S
PX0732S
6 pole connector
X1
X2
X10
X8
X7
X9
X7 X8
X6
X5
X4
X3
4 pole connector
4 pole connector
3 pole connector
3 pole connector
6 pole connector
6 pole connector
PX0731P
DTM06-4S
DTM04-4P
DT06-6S
DTM06-2S2 pin connector
1
0 1 SWIVEL PLATE A2BN2SP1 / T106332
/ T106274
80.SL.HC0360.01/ T106274
CV6x0.35sch
21' (7m)
CV6x0.35sch
5' (1.5m)
CV16xsch
5' (1.5m)
CV14xsch
5' (1.5m)
CV4x0.50sch
3' (1m)
CV4xsch
(pot supplied length)
CV4x0.50sch
2' (0.61m)
CV4x0.50sch
2' (0.61m)
CV4x0.50sch
6' (1.8m)
CV6x0.35sch
4' (1.2m)
X12
X11 3 pole connector 3 pole connector DT04-3P
DT06-3S
WIREHARNESS
PRESSURE TRANSDUCER
LIMITSWITCH
WEIGH
POTENTIOMETER
8 1 PROXIMITY SWITCH Y11KIBM18PS
ROD
4
PISTON
4
3' (1m)
CV4x0.50sch
X11 X12
8
PROXIMITY
SWITCH
SUPPLY
INPUTS
OUTPUTS
X9 X4
X3
DN1
X10
CABLEREEL
X15
6
AC156A/230V
EN418
IP66
VDE0660
0
5
X14
CV4x0.50sch
2' (0.61m)

System Components
6
3B6
A2B Switch ACMCP Cable Reel
Pressure Sensors
Piston side located on top of the cylinder
Rod side located inside turret area
SLIM Display
Mounted on
outrigger swing
arm
A2B Switch CWT
Slew potentiometer
Located inside center
area of turret
Cable Sheave Guide
Main wire harness
Located inside turret area
Proximity switch
Located on swing
drive cover

SLIM Display Data
7
3B6
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32.0  43.5
1.1 10.1
34.0 7 1 68
2 1
7
6
5
3 4
1) LCD bar showing the actual load in percentage to the maximum capacity load in that
working condition.
2) Green reference: Normal operating area 0-90% capacity.
3) Yellow reference: Pre-warning (Actual load is higher than 90% of maximum capacity).
4) Red reference: Shut-off Zone ( Actual load higher than 100% of maximum capacity).
5) Green Led on: Normal condition 0-90% capacity
6) Yellow Led on: Pre-warning condition (exceeding 90% capacity Audible alarm on )
7) Red Led on: Shut-off condition (100% capacity or higher (Audible alarm on )
4 Set-up keys

8
SLIM Display Data
3B6
Enter
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32.0  43.5
1.1 10.1
34.0 7 1 68
8 1412 9
10
11 13
8) ACTUAL LOAD LIFTED: ACT Graphic Symbol : Indicates Actual load suspended,
value x 1000 in lbs or kgs
9) MAXIMUM CAPACITY LOAD: MAX Symbol; Indicates Maximum allowed load
value x 1000 in lbs or kgs
10) WORKING RADIUS: distance between the center of suspended load to center of turret
rotation point. Value feet and tenths or meters and tenths.
11) WORKING CONFIGURATION: Operating Mode or program selected.
value in feet and tenths or meter and tenths.
12) MAIN BOOM LENGTH: Distance from Boom rotation pin to boom sheave pin.
value in percentage 0-100%
13) MAIN BOOM ANGLE: boom angle in degrees relative to the ground
value in degrees.
14) BOOM HEIGHT: Distance from boom tip to ground
value in feet and tenths or meters and tenths.
15) PARTS of LINE : Number of wire rope rigging
1515

Cable Reel Set-Up
3B6
Remove the cable reel cover using a 3mm allen wrench to
connect the wiring on cable assembly (T109064) to the cable reel
terminal strip. Use the wiring diagram on page 18.
The Length gear is shipped with a bolt to disengage the length pot from
the reel drive gear to avoid damage, in case the cable is released on accident.
We will remove this and discard once we have the boom fully retracted and set the
Length start voltage at .250vdc. The range for the min length setting with the boom fully
retracted is .248 to.253 vdc. Measure between the AGND wire (ground/white) andAN1 wire
(length output/green)wire.
This must be set prior to the run in process or verification. Replace the cover and tighten
the 4 screws, make certain the rubber o-ring gaskets are on the screws to avoid
moisture intrusion later.
Note!
Make certain the cable is spooled properly on the cable reel before setting the length
By fully extending the boom and then retracting the boom allowing the wire to spool on the
drum properly..
9

System Password
10
Once power is applied the display will indicate the software version, date and model
number of machine, at that point press and release the ENTER pushbutton.
3B6
The display will change to the Code access page to enter the password. The displayed
value will be 4477 with an asterisk above it.
Please Confirm
Enter
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TXW003 10/06/10
BT26106
Enter
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*
Code : 4477
Using the INDEX pushbutton scroll the asterisk over the number and using the UP or
DOWN pushbuttons change the value to (1635 ) password for angle and length
calibration. Once you have changed the first value use the INDEX pushbutton to scroll
the asterisk over the next value to change it. Continue this until the value is 1635.
Enter
ACT
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*
Code : 1635
Once the value indicates 1635, press and release the ENTER pushbutton to confirm.

System Password
11
3B6
Enter
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+
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The display will require confirmation of the program in order to continue. (Note: the
display will indicate last program selected)
Enter
ACT
a
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Index
+
-
MAIN BOOM 360
Please Confirm
Loading Table
ROPE 1
Press and release the ENTER pushbutton again to confirm the parts of line (Note: the
display will indicate last parts of line selected)
Enter
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0 28
1.1 10.2
34.1 6 1 68
The display now is confirmed and ready to enter the calibration area. ( Note: if an alarm
code or message is present in the top center area of the display, it will be flashing on the
display) This is normal if the angle or length has not been set yet.

Calibration Min settings
12
Boom must be at zero degrees and fully retracted.
Press and hold the INDEX pushbutton until the display changes to Indicate
CONFIGURATION, 32 Config.
3B6
Using the UP arrow , press and release until you see the TRANSDUCER, 12 Transd. Min
menu and press and release the enter push button.
Please Confirm
Enter
ACT
a
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STOP
Index
+
-
CONFIGURATION
32 Config.
Enter
ACT
a
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STOP
Index
+
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Boom should be at zero degrees and fully retracted to set the zero degree angle and fully
retracted boom length. Press and release the ENTER pushbutton the display changes to
Enter
ACT
a
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STOP
Index
+
-
Once you press and release “Index to Confirm” you have just set the zero degree angle
and fully retracted boom length.
If the boom is not at zero degree and fully retracted, you will have to start over. The
display changes back to the first menu CONFIGURATION
32 Config.
TRANSDUCER
12 Transd. Min
TRANSDUCER
Index to Confirm

Calibration Max settings
13
Fully extend the boom and set the angle between 65-70 degrees.
Press and release the UP arrow pushbutton until you see the TRANSDUCER 13 Trands.
Max menu.
3B6
Please Confirm
Enter
ACT
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STOP
Index
+
-
Enter
ACT
a
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STOP
Index
+
-
Boom should be fully extended to set the maximum boom length. Press and release the
ENTER pushbutton the display changes to
Enter
ACT
a
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STOP
Index
+
-
Now we must save the calibration for the min and max angle and length settings. Angle
should indicate properly and length should indicate 0 percent when fully retracted and
100 percent when fully extended.
TRANSDUCER
13 Transd. Max
TRANSDUCER
Index to Confirm
CONFIGURATION
32 Config.
The display changes back to the first menu CONFIGURATION
32 Config.

Calibration Save
14
Press and release the UP arrow pushbutton until you see the 01 Save menu.
3B6
Please Confirm
Enter
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Index
+
-
Enter
ACT
a
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STOP
Index
+
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Press and release the ENTER push button and the display will indicate “ Saving in
Progress” Do not move the machine when saving data!
Enter
ACT
a
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STOP
Index
+
-
TRANSDUCER
01 Save
Saving In Progress
DONE !
Once it is saved it will indicate DONE! The calibration is completed. Now we
can set the rotation pot.
Press and hold the INDEX pushbutton to return to the main display screen.

Drive Assembly
Collar
Rotation pot
15
3B6
Loosen the top side set screws on the collar
Use a 1.5mm allen wrench.
Swing the boom, centered
directly over the rear of the
Machine.
Location is inside turret
Calibration Rotation Sensor

16
Starting from the LMI screen, press and release the ENTER pushbutton. The display will
change to
3B6
P100 W 5.0 M 5.0
A 60 L20.3 R15.1
PO2
Boom must be fully retracted and centered over the rear of the machine. Press and
release the UP arrow to scroll to the P10 page. This menu will stay on for about 30
seconds and you will have to start over to get back to the menu again by following the
above procedure.
RA 179.7
RB 181.3
PO10
Calibration Rotation Sensor

17
3B6
The displayed parameters are as follows:
•RA : Channel A of rotation pot values between 0 to 360 degrees
•RB : Channel B of rotation pot values between 0 to 360 degrees
RA 179.6
RB 181.8
P010
RA/RB is the channels we will adjust the pot to read 180 degrees (average between the two
outputs of channel A and B when the boom is directly over the rear of the machine and tighten
the set screws on the upper drive assembly and then tighten the drive assembly set screw.
Example Channel A is 179.6 channel B is 181.8. Average is around 180 degrees.
Now verify the rotation.
Tighten the set screws on the upper drive
Assembly with a 1.5mm allen wrench. Due to
Allen set screw position, you may have to
Tighten one screw then swing the machine to
Tighten the second screw. Check the display
For accuracy again and lock-tite the screws
On top and bottom of the collar.

18
3B6
Wiring Diagram
+VB -VB
0.5mm² 0.5mm²
(8)AGND (5)AI1 (13)AI0
16 14 15
+VP
(2)+VB (9)-VB
4x0,5
4x0,5
Boom Cylinder
Green White Brown
OUT +VB GND
123
P
123
OUT GND
P
+VB
4
Green White Brown
Rod Side Piston Side
2A
43.31.2100A0.01 - SLIM
-VB
+VB
-VB
+VB
( 10 ) CAN 1L ( 3 ) CAN 1H
4 3
2
1
DN1
DO0
0.25mm² (11)DO0
OUT0
2 1
(+10-30V)
9
123 123
Pressure Transducers:
123456789
101112131415161718
1234567
14 13 12 11 10 9 8
J5 J4
Brown/Yellow(Lock Relay Verification)
DN1: SUB-D 9 Way Connector Female
NOTE:
DO2
0.25mm² (12)DO2
OUT2 7
Blue/Red (Output Right Rotation Lock)
DO3
0.25mm² (4)DO3
OUT3 6
Pink/Gray(Output Left RotationLock)
(12)AI5/INP5
OUT1
GND
+5V
Brown 1
Green 2
White 3
Yellow 4
OUT2
Potentiometer
(14)AI2/INP212 (6)AI3/INP311
1
2
3
Angle Sensor
A2BN2B
ASA-CBL3W/XX
WIRE COLOR SIGNAL
BROWN +VB
GREEN
WHITE -VB
CAN L
CAN HYELLOW
AN1
AGND
+5V
SIGNAL
WHITE
GREEN
BROWN
WIRE COLOR
J8
J3
J8
J3
R=120 ohm1/4W
POT.
1
2
3
CAN L
AGND
AN1
+5
CAN H
- VB
+ VB
A2B return
A2B supply
(15) AI4/INP4
17
AV45.60.0126.01
30.35.77226
(7)+5VA
13
Rotation Sensor Supply Verification
Cable Reel
45.90.0404A0.01
(3)DO18
DO1
OUT1
White/Green(External Buzzer)
0.25mm²
X1
Brown
White
Gray
Yellow
Green
Yellow
Green
RED
WHITE
2
5
1
7
X2
Grey White Purple Green/Grey Green Black/White Red Black/Brown Blue Pink/Grey Pink Yellow Grey/Pink Green/White Blue/Red
X2
X1
Black Brown
+VB Blue GND OUT
S
Black
19
A
Green Brown White
4x0,5
B
C
(13) AI7
Y11KIBM18PS
Proximity Switch
8
8 0 .S L .H C 0 3 6 0 .0 1
T R O N O F .
0 9 / 0 2 / 2 0 10
E X T E R N A L W I R I N G S
A3
S L IM . H C 3 6
S L IM . H C 3 6 .C 1 1/ 1
G E R A N E O A .
00
0
Purple wire from J4
18 Green/White (16) +15V
Black
White
Brown
Green Yellow
1
2
3
4
SLIM Rev 6 9-29-10