Controlled power company MODEL ES User manual
PUBLISHED SEPTEMBER, 2010. ALL RIGHTS RESERVED: REPRODUCTION WITHOUT PERMISSION IS PROHIBITED
ABOUT THIS MANUAL
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The following symbol indicates that caution should be taken when performing the
process required in this manual. Damage to the unit or personal harm could hap-
pen if proper precautions are not taken.
The following symbol indicates that there is a risk of electrical shock if proper
precautions are not followed. Only qualied personnel should perform the actions
required in this manual.
Shock Hazard
Caution
TABLE OF CONTENTS
INTRODUCTION...................................................................................4
RECEIVING THE UPS ..........................................................................6
INSTALLATION PRECAUTIONS ..........................................................8
PRELIMINARY INSTALLATION ............................................................9
INSTALLATION ...................................................................................14
CHANGING THE INPUT VOLTAGE....................................................18
DIP SWITCH SET UP..........................................................................22
COMMUNICATIONS DESCRIPTION..................................................23
OPTIONAL REMOTE ANNUNCIATOR INSTALLATION .....................24
OPTIONAL REMOTE COMMUNICATIONS........................................26
OPTION INTERCONNECTION DIAGRAM.........................................27
START UP PROCEDURE ...................................................................28
OPERATION........................................................................................29
MAINTENANCE PROCEDURES .......................................................43
BATTERY MAINTENANCE .................................................................44
MANUAL BATTERY TESTING............................................................45
AUTOMATIC MONTHLY BATTERY TESTING....................................46
AUTOMATIC ANNUAL BATTERY TESTING.......................................47
SPECIFICATIONS...............................................................................48
WARRANTY ........................................................................................49
CUSTOMER SUPPORT......................................................................50
APPENDIX A .......................................................................................51
CABINET OUTLINE ........................................................................52
BATTERY REQUIREMENTS ..........................................................55
BATTERY INSTALLATION ..............................................................56
NOTES ............................................................................................57
4
INTRODUCTION
Controlled Power Company engineers and manufactures the industry’s highest quality uninterruptible power
systems, capitalizing on 40 years of expertise. We have an enviable reputation for quality, which is reected in the
design, workmanship, and performance of our products.
Our true online, double conversion UPS design is a eld-proven Controlled Power Company standard, with a solid
track record of protecting mission critical applications and preventing downtime. For you, this translates into trusted
performance and reliability.
From its aesthetically-pleasing innovative design ... to its ease of installation and user-friendly operation, the “Model
ES” UPS is the right choice to provide conditioned, continuous back-up power to today’s mission critical applications.
Advanced Digital Monitoring --- The Intellistat TSTM
The full-featured, user-friendly Intellistat TS monitor provides quick and easy access to the “Model ES” UPS’s
electrical parameters, system status, and event logs The monitor displays operational conditions including system
normal percent battery time remaining, and battery test in progress. Alarm conditions are displayed on the screen,
together with an audible alarm.
A color, TFT, high-resolution touchscreen display allows the entry of date / time values, system setpoints, alarm
threshold settings and password information into the monitor. The Intellistat TSprovides complete system diag-
nostics, including user-programmable automatic battery testing and date / time stamped loggin of the results.
The Intellistat TS is an industry-leading UPS monitor and display that is information-rich easy to use, and a welcome
departure from mechanical pushbuttons, and traditional 2-row LED displays.
Standard Communications
For standard communications, the “Model ES” includes a hardwired terminal strip interface for remote indication of
UPS on battery, low battery warning, on static bypass, and general alarm conditions. Relay contacts are potential-
free, user selectable normally open or normally closed, and rated for 120 VAC, 0.5 amps. These status and alarm
contacts may be wired to a factory-provided “Remote Annunciator” panel with status LEDs and an audible alarm.
Additionally, standard RS232 communications (via a USB port) allow access to electrical parameters, system status,
alarms, system setpoint programming, and the test / alarm logs.
Optional NetMinderTM Communications
The NetMinder Slot Card integrates the “Model ES” into an Ethernet TCP/IP, MODBUS TCP, or MODBUS RS485
network with a specic IP address. The NetMinder oers you remote monitoring of the UPS status, battery test
pass/fail results, alarm conditions, and electrical measurements via a web browser, without the need for any external
software. Remote notication of alarms and status are available to you via SNMP, e-mail, and network broadcast
messaging. Temperature and humidity sensing interface are also available.
True Online Double Conversion With Static Bypass
The “Model ES” is a true on-line double conversion UPS. AC input power is converted to DC power to keep system
batteries charged, then converted back to AC power to feed your mission critical equipment. Because the double
conversion system reproduces its own regulated sinewave output, your equipment is no longer at the mercy of the
input voltage distortions, frequency variations, voltage sags, surges, under-voltages, and power failures.
The UPS topology assures a true no-break transfer to and from battery operation, eliminating the concern about
transfer times and the reliability of stand-by circuits. In the event of an overload condition or a detected problem
within the UPS, a static bypass switch automatically activated. Mission critical equipment is 100% protected.
5
INTRODUCTION CONTINUED
Adaptive Input Range
Adaptive Input Range technology is used to automatically broaden the input operating range as a function of load.
This feature provides added security during deep brownout conditions, without battery consumption. Dependent
on the percentage of load, the input voltage can drop as low as 50% of nominal before restoring to battery power,
thus increasing battery life. In addition, Adaptive Input Range assures that the batteries will be at full capacity for
a real emergency...a power outage.
Internal Shielded Computer-Grade Isolation Transformer
The specially-designed internal shielded computer-grade isolation transformer is available to protect your mis-
sion critical equipment from voltage spikes, transients, and the detrimental eects of common mode noise. The
transformer generates a new ground for your system; maintaining the integrity of a clean, noise-free reference for
your critical loads, even in bypass.
Internal transformer options are available to step line voltage up or down, and to convert 3-wire and 4-wire input
congurations to match the exact needs of your protected equipment and satisfy output distribution requirements.
An isolated output option of 240/208/120 VAC is available throughout the kVA range of the product line. Also note
that a single 120 VAC, 2-wire plus ground output can supply up to 11000 VA of uninterruptible power!
Input Power Factor Correction With Less Than 5% THD
The “Model ES” goes beyond a traditional double conversion UPS. The advanced bi-directional input power fac-
tor correction circuitry and independently-generated sine wave reference, guarantee that the input current is free
of harmonics regardless of input voltage distortion.
Secure Maintenance Bypass System
Maintenance bypass systems ensure that critical loads are never disrupted during maintenance or in an emergency.
Traditionally, maintenance bypass switches are activated manually; connecting the critical load directly to an alter-
nate power source without synchronization. Activating an out-of-sync bypass may drop or damage the load, and
cause damage to the UPS.
The secure maintenance bypass system, exclusive to the “Model ES”, automatically invokes a synchronization
command that forces the UPS to activate the static bypass rst, before continuing to maintenance bypass mode.
This system bypasses around the UPS electronics and controls, allowing for maintenance to be performed without
shutdown or disruption of power to the load. If an internal isolation transformer is provided, the transformer is kept
in the power circuit so that system isolation, voltage transformation, and power conditioning are maintained. The
“Model ES” secure maintenance bypass system brings large system UPS features to mid-sized applications.
NetMinder RCCMD Shutdown Software (CD)
The NetMinder RCCMD is a client-side application that performs the orderly, unattended shutdown of your critical
computers or servers.
NetMinder UNMS II UPS Network Management System (CD)
The NetMinder UNMS II is a Windows-based, server-side application that allows you to view and manage multiple,
network-connected UPS’s from a single computer. Using the Basic Version, you can monitor up to (9) UPS’s … the
Enterprise Version monitors even more UPS’s, as well as environmental sensors or alarm contacts, and features a
customizable graphical interface.
Note: The NetMinder RCCMD and UNMS II both require using the NetMinder Slot Card option. The UNMS II option will monitor the status of
not only Controlled Power Company’s UPS’s, but also those of other manufacturers.
6
RECEIVING THE UPS
INSPECTION, PLACEMENT, INSTALLATION, SETUP AND
START-UP SHOULD BE PERFORMED BY QUALIFIED
PERSONNEL ONLY
INSPECTION
Upon receipt of the UPS, visually inspect the unit(s) for shipping damage. If shipping damage has occurred, the
purchaser should promptly notify the carrier and le a claim with the carrier. The factory should be notied if the
damages may impair the operation of the unit. Reference front cover or accompanying paper work for factory contact
information.
Note: Open the enclosure(s) and inspect inside the unit for shipping damage.
If it is necessary to store the unit, be sure to place it in a clean dry area. For extended storage, the batteries must
be charged for 24 hours every 6 months. Failure to do so will result in weak or bad batteries which WILL
NOT be covered under the warranty. Charging is accomplished by turning the UPS on and allowing it to run. See
“Start-up Procedure” for turning the UPS on. While storing disconnect the battery connector from the UPS.
Make sure proper ventilation is available any time the inverter is on.
Warranty does not cover any defects or damages caused by failure to properly store the Product before
installation, including the charge of batteries if not in use (charged) for more than 6 months. Battery storage
temperature when not in use is 25°C for 6 months. For each 9°C rise, reduce storage time by half.
IMPORTANT NOTICE
This shipment has been carefully inspected, checked and properly packaged at our company.
When it was delivered to the carrier it was in good condition and technically it became your property
at that time. Thus, any damage, whether obvious or hidden, must be reported to the transportation company
within FIVE days of receipt of the shipment at your premises to avoid forfeiting claims for damages.
FOR ALL SHIPMENTS DAMAGED IN TRANSIT
Leave the items, packing material and carton “AS IS”. Notify your carrier’s local oce
and ask for immediate inspection of the carton and contents.
After inspection has been made by the carrier, and you have received acknowledgment in writing as to the
damage, notify our Customer Service Department to make any required repair arrangements.
It is your responsibility to follow the above instructions or the carrier will not honor any claims for damage.
Also, if there are any shortages or questions regarding this shipment, please notify us within FIVE days.
Please note that we cannot be responsible for any service work or back-charges unless authorized
by us in writing, before the work is performed.
WHILE IN STORAGE BATTERIES MUST BE CHARGED
FOR 24 HOURS EVERY 6 MONTHS. WHILE IN STORAGE
DISCONNECT THE BATTERY CONNECTOR FROM THE INVERTER.
STORAGE
7
RECEIVING THE UPS CONTINUED
TOOLS REQUIRED:
1/2” Socket, Forklift, dolly.
***CAUTION***
CABINETS AND BATTERIES ARE EXTREMELY HEAVY
USE PROPER EQUIPMENT WHEN REMOVING
THE CABINETS FROM THE SKID
1. Remove the plastic wrapping and banding and discard.
2. To remove the UPS from the pallet, rst remove the four 1/2” lag bolts that are securing the UPS cabinet to the
pallet and remove the piece of wood in the front and back of the UPS that blocks fork lift entry.
3. Using a forklift, place the forks securely under the UPS as shown below.
4. Carefully lift the UPS from the skid.
5. Set the UPS down until you are ready for installation.
REMOVING THE UPS FROM THE PALLET
*****SHOCK HAZARD*****
DO NOT SHORT BATTERY TERMINALS
LIFT UNIT FROM
SKID HERE
CAUTION: DO NOT DAMAGE
CASTERS UNDER UNIT
REMOVE 1/2” LAG BOLTS
(TYPICAL BOTH SIDES)
LIFT TO MOVE HERE
REMOVE
(TYPICAL BOTH SIDES)
8
INSTALLATION PRECAUTIONS
This unit is intended for installation in a temperature controlled, indoor area free of conductive contaminants.
***** CAUTION *****
USE CAUTION WHEN HANDLING OR SERVICING BATTERIES. BATTERY ACID CAN CAUSE BURNS
TO SKIN AND EYES. IF ACID IS SPILLED ON SKIN OR IN THE EYES, FLUSH WITH FRESH WATER AND
CONTACT A PHYSICIAN IMMEDIATELY.
BATTERIES ARE VERY HEAVY. USE CAUTION WHEN LIFTING AND MOVING THEM. INSTALLATION
SHOULD ONLY BE PERFORMED BY AUTHORIZED PERSONNEL.
DIAGRAMS FOR WIRING BATTERIES ARE SHOWN ON THE FOLLOWING PAGES. BE SURE TO WIRE
BATTERIES PROPERLY. IMPROPER WIRING CAN CAUSE DAMAGE TO THE BATTERIES. WIRING
SHOULD ONLY BE PERFORMED BY AUTHORIZED PERSONNEL.
***** CAUTION *****
A BATTERY CAN PRESENT A RISK OF ELECTRICAL SHOCK AND HIGH SHORT CIRCUIT CURRENT.
THE FOLLOWING PRECAUTIONS SHOULD BE OBSERVED WHEN WORKING ON BATTERIES:
• REMOVE WATCHES, RINGS, OR OTHER METAL OBJECTS.
• USE TOOLS WITH INSULATED HANDLES.
• WEAR RUBBER GLOVES AND BOOTS.
• DO NOT LAY TOOLS OR METAL PARTS ON TOP OF BATTERIES.
• DISCONNECT CHARGING SOURCE PRIOR TO CONNECTING OR DISCONNECTING BATTERY
TERMINALS.
IMPORTANT SAFEGUARDS, READ AND FOLLOW ALL SAFETY INSTRUCTIONS.
SAVE THESE INSTRUCTIONS.
• FOLLOW ALL STANDARD AND LOCAL ELECTRICAL CODES.
• BE SURE INPUT POWER TO UPS IS PROPERLY GROUNDED.
• DO NOT ALLOW WATER OR FOREIGN OBJECTS TO GET INSIDE UPS.
• DO NOT PLACE OBJECTS OR LIQUIDS ON TOP OF THE UPS.
• DO NOT LOCATE UPS NEAR RUNNING WATER OR WHERE THERE IS EXCESSIVE HUMIDITY.
• DO NOT USE OUTDOORS.
• DO NOT MOUNT NEAR GAS OR ELECTRIC HEATERS.
• EQUIPMENT SHOULD BE MOUNTED IN LOCATIONS AND AT HEIGHTS WHERE IT WILL NOT READILY
BE SUBJECTED TO TAMPERING BY UNAUTHORIZED PERSONNEL.
• THE USE OF ACCESSORY EQUIPMENT NOT RECOMMENDED BY THE MANUFACTURER MAY CAUSE
AN UNSAFE CONDITION.
• DO NOT USE THIS EQUIPMENT FOR OTHER THAN INTENDED USE.
• SERVICING OF BATTERIES SHOULD BE PERFORMED OR SUPERVISED BY PERSONNEL
KNOWLEDGEABLE OF BATTERIES AND THE REQUIRED PRECAUTIONS.
• KEEP UNAUTHORIZED PERSONNEL AWAY FROM BATTERIES.
• DO NOT SHORT BATTERY TERMINALS.
• DO NOT DISPOSE OF BATTERY OR BATTERIES IN A FIRE. THE BATTERY MAY EXPLODE.
• ONLY REPLACE BATTERIES WITH IDENTICAL SPECIFICATION OF ORIGINAL BATTERIES SUPPLIED
WITH THE SYSTEM.
• DO NOT OPEN OR MUTILATE THE BATTERY OR BATTERIES. RELEASED ELECTROLYTE IS HARMFUL
TO THE SKIN AND EYES. IT MAY BE TOXIC.
• READ AND FOLLOW ALL SAFETY INSTRUCTIONS. SAVE THESE INSTRUCTIONS.
9
_______ Phillips Head Screw Driver, 3/16” Allen wrench (for input/output terminal blocks).
_______ For eld wiring size, based on amperage and breaker sizes in table below. Units are rated for operation
up to 40 deg. C. Amb. Refer only to the matrix below for the service panel AC breaker size. The unit
comes standard with terminals for hard wire installation.
_______ Uninterruptible power systems require a ground wire. The grounded supply conductor (Neutral) wire should
be the same size as the input feed wires. The ground wire should be installed in accordance to NEC code.
The ground that feeds the UPS should be of good integrity and dedicated to the UPS. The run should be
as short as possible. Conduit cannot be used for the grounding of the circuit.
Reference: NEC ARTICLE 250
Based on breaker size and derating factor of 0.88 per NEC Table 310.16. The wire bending space on the “S” cabinet is 2” (i.e. maximum conductor of
3 AWG) and on the “T” cabinet is 7” (maximum conductor of 500 kcmil allowed – the terminal supports up to 2/0). NOTE: Input currents alone are
maximum at full load, and when batteries are in recharge mode.
AC INPUT BREAKER AND CURRENT MATRIX
This unit is intended for installation in a temperature controlled, indoor area free of conductive contaminants.
TOOLS REQUIRED AND INSTALLATION CHECKLIST
120V 53A 60A 62A 70A ---- ---- ---- ---- ---- ---- ---- ----
208V 30A 35A 36A 40A 41A 50A 46A 60A 51A 60A 54A 70A
208/120V 26A 35A 31A 40A 36A 50A 40A 60A 44A 60A 47A 70A
220V (50Hz) 29A 35A 34A 40A 39A 45A 43A 60A 48A 60A 51A 60A
230V (50Hz) 28A 35A 32A 40A 37A 45A 42A 50A 46A 60A 49A 70A
240V 26A 30A 31A 35A 36A 45A 40A 50A 44A 60A 47A 60A
240/120V 26A 30A 31A 35A 36A 45A 40A 50A 44A 60A 47A 60A
347V 18A 20A 21A 25A 25A 30A 28A 35A 30A 35A 33A 40A
380V (50Hz) 17A 20A 20A 25A 22A 30A 25A 30A 28A 40A 30A 35A
400V (50Hz) 16A 20A 19A 25A 21A 25A 24A 30A 26A 35A 28A 35A
415V (50Hz) 15A 20A 18A 20A 21A 25A 23A 30A 25A 35A 27A 35A
480V 13A 15A 15A 20A 18A 20A 20A 25A 22A 30A 23A 30A
600V 11A 15A 12A 15A 14A 20A 16A 20A 18A 20A 19A 25A
120V ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
208V 59A 70A 65A 80A 70A 90A 78A 100A 83A 125A 89A 125A
208/120V 52A 70A 56A 80A 61A 90A 68A 100A 72A 125A 77A 125A
220V (50Hz) 56A 70A 61A 80A 66A 90A 74A 100A 79A 100A 84A 125A
230V (50Hz) 54A 70A 59A 80A 63A 80A 71A 90A 75A 100A 80A 100A
240V 52A 70A 56A 70A 61A 80A 68A 90A 72A 90A 77A 100A
240/120V 52A 70A 56A 70A 61A 80A 68A 90A 72A 90A 77A 100A
347V 36A 50A 39A 50A 42A 60A 47A 60A 50A 70A 53A 70A
380V (50Hz) 33A 40A 35A 50A 38A 50A 43A 60A 46A 60A 48A 70A
400V (50Hz) 31A 40A 34A 40A 36A 50A 41A 60A 43A 60A 46A 60A
415V (50Hz) 30A 35A 32A 40A 35A 50A 39A 50A 42A 60A 44A 60A
480V 26A 30A 28A 35A 30A 40A 34A 45A 36A 45A 38A 50A
600V 21A 25A 22A 30A 24A 30A 27A 35A 29A 40A 31A 40A
INPUT MATRIX (KVA)
7.5KVA
11.0 KVA10.0 KVA 13.5KVA12.0 KVA
9.0 KVA
15.5 KVA
INPUT
CURRENT
INPUT
BREAKER
INPUT
VOLTAGE
INPUT
VOLTAGE
14.5 KVA
8.3 KVA4.5 KVA 5.5 KVA 6.5 KVA
INPUT MATRIX (KVA)
INPUT
CURRENT
INPUT
BREAKER
INPUT
CURRENT
INPUT
BREAKER
INPUT
CURRENT
INPUT
BREAKER
INPUT
CURRENT
INPUT
BREAKER
INPUT
CURRENT
INPUT
BREAKER
INPUT
CURRENT
INPUT
BREAKER
INPUT
CURRENT
INPUT
BREAKER
INPUT
CURRENT
INPUT
BREAKER
INPUT
CURRENT
INPUT
BREAKER
INPUT
CURRENT
INPUT
BREAKER
INPUT
CURRENT
INPUT
BREAKER
PRELIMINARY INSTALLATION
***** CAUTION *****
To reduce risk of re, connect only to maximum input current rated,
branch circuit overcurrent protection (see input breaker from table below)
in accordance with National Electrical Code, ANSI/NFPA 70.”
NOTE: 240/120V or 208/120V input MUST have 2 hots, neutral and ground for proper op-
eration and to prevent possible damage.
10
AC OUTPUT CURRENT MATRIX
PRELIMINARY INSTALLATION CONTINUED
4.5 KVA 5.5 KVA 6.5 KVA 7.5KVA 8.3 KVA
9.0 KVA
120V 37.5 45.8 ---- ---- ---- ----
220V 20.5 25 29.5 34.1 ---- ----
230V 19.6 23.9 28.3 32.6 ---- ----
120/208V 21.6 26.4 31.3 36.1 39.9 43.3
120/240V 18.8 22.9 27.1 31.3 34.6 37.5
120/208/240V 37.5 / 21.6 / 18.8 45.8 / 26.4 / 22.9 54.2 / 31.3 / 27.1 62.5 / 36.1 / 31.3 69.2 / 39.9 / 34.6 75.0 / 43.3 / 37.5
480V 9.4 11.5 13.5 15.6 17.3 18.8
10.0 KVA 11.0 KVA 12.0 KVA 13.5KVA 14.5 KVA 15.5 KVA
120V ---- ---- ---- ---- ---- ----
220V ---- ---- ---- ---- ---- ----
230V ---- ---- ---- ---- ---- ----
120/208V 48.1 52.9 57.7 64.9 69.7 74.5
120/240V 41.7 45.8 50 56.3 60.4 64.6
120/208/240V 83.3 / 48.1 / 41.7 91.7 / 52.9 / 45.8 50.0 / 57.7 / 50.0 56.3 / 64.9 / 56.3 60.4 / 69.7 / 60.4 64.6 / 74.5 / 64.6
480V 20.8 22.9 25 28.1 30.2 32.3
OUTPUT
CURRENT
OUTPUT
CURRENT
OUTPUT
CURRENT
OUTPUT
CURRENT
OUTPUT
CURRENT
OUTPUT
CURRENT
OUTPUT
VOLTAGE
OUTPUT
VOLTAGE
OUTPUT MATRIX (KVA)
OUTPUT MATRIX (KVA)
OUTPUT
CURRENT
OUTPUT
CURRENT
OUTPUT
CURRENT
OUTPUT
CURRENT
OUTPUT
CURRENT
OUTPUT
CURRENT
When output breaker options are not purchased, overcurrent protection and disconnection means shall be provided by others.
Based on breaker size and derating factor of 0.88 per NEC Table 310.16. The wire bending space on the “S” cabinet is 2” (i.e. maxi-
mum conductor of 3 AWG) and on the “T” cabinet is 7” (maximum conductor of 500 kcmil allowed – the terminal supports up to 2/0).
This unit is intended for installation in a temperature controlled, indoor area free of conductive contaminants.
Per the NEC, Table 310.16, for a 40°C ambient, the wire sizes are as follows:
Without Distribution:
Cabinet S - 4 AWG
Cabinet T - 1 AWG
With Distribution
(for all cabinets):
100A - 2 AWG
90A - 2 AWG
80A - 3 AWG
70A - 4 AWG
60A - 4 AWG
50A - 6 AWG
40A - 8 AWG
30A - 10 AWG
20A - 12 AWG
15A - N/A
AC OUTPUT WIRE SIZING
11
4.5 KVA - 11.0 KVA, “S” CABINET WITH INTERNAL BATTERIES
CABINET DIMENSIONS AND CLEARANCES
UPS PLACEMENT
Refer to the drawing below for installation clearances and ventilation requirements. The UPS should be placed in a
dry, well ventilated or temperature controlled area. Be sure not to block any fan or air inlet areas of the UPS. Doing
so will cause damage to the unit.
This unit is intended for installation in a temperature controlled, indoor area free of conductive contaminants.
PRELIMINARY INSTALLATION CONTINUED
2” CLEARANCE
REQUIRED FOR
VENTILATION (REAR)
2” CLEARANCE
REQUIRED FOR
VENTILATION (FRONT)
2” CLEARANCE REQUIRED FOR VENTILATION (LEFTSIDE)
2” CLEARANCE REQUIRED FOR VENTILATION (RIGHT SIDE)
24” CLEARANCE REQUIRED FOR SERVICE (LEFT SIDE)
24” CLEARANCE REQUIRED FOR SERVICE (RIGHT SIDE)
36” CLEARANCE
RECOMMENDED FOR
ACCESS TO OUTPUT
BREAKERS, RECEPTACLES
AND BYPASS SWITCH
(WHERE APPLICABLE)
(REAR)
3.795
33.944
37.738
AIR
INLET
FRONT VIEW
SIDE VIEW
AIR INLET
TYPICAL
BOTH SIDES
EXIT AIR VENTS
REAR VIEW
3.137
36.378
17.000
TOP VIEW
12
4.5 KVA - 15.5 KVA, “T” CABINET WITH INTERNAL BATTERIES
CABINET DIMENSIONS AND CLEARANCES
UPS PLACEMENT
Refer to the drawing below for installation clearances and ventilation requirements. The UPS should be placed in a
dry, well ventilated or temperature controlled area. Be sure not to block any fan or air inlet areas of the UPS. Doing
so will cause damage to the unit.
This unit is intended for installation in a temperature controlled, indoor area free of conductive contaminants.
PRELIMINARY INSTALLATION CONTINUED
FRONT VIEW
REAR VIEW
4.062
45.005
49.067
AIR INLETS
RIGHT SIDE VIEW
2.93436.574
22.656
TOP VIEW
NO CLEARANCE REQUIRED (LEFT SIDE)
2” CLEARANCE
REQUIRED FOR
VENTILATION (FRONT)
NO CLEARANCE REQUIRED (RIGHT SIDE)
EXIT AIR VENTS
36” CLEARANCE
REQUIRED FOR
SERVICE (FRONT)
36” MINIMUM CLEARANCE
REQUIRED FOR SERVICE (TOP)
OPTIONAL
OUTPUT BREAKERS
AND RECEPTACLES
BYPASS SWITCH
36” CLEARANCE
RECOMMENDED FOR
ACCESS TO OUTPUT
BREAKERS, RECEPTACLES
AND BYPASS SWITCH
(WHERE APPLICABLE)
(REAR)
4” CLEARANCE REQUIRED
FOR VENTILATION (REAR)
13
4.5 KVA - 15.5 KVA, “T” CABINET WITH EXTERNAL BATTERIES
CABINET DIMENSIONS AND CLEARANCES
UPS PLACEMENT
Refer to the drawing below for installation clearances and ventilation requirements. The UPS should be placed in a
dry, well ventilated or temperature controlled area. Be sure not to block any fan or air inlet areas of the UPS. Doing
so will cause damage to the unit.
This unit is intended for installation in a temperature controlled, indoor area free of conductive contaminants.
PRELIMINARY INSTALLATION CONTINUED
FRONT VIEW
REAR VIEW
4.062
45.005
49.067
AIR INLETS
INVERTER
CABINET
BATTERY
CABINET
RIGHT SIDE VIEW
22.656
22.656
45.312
3.005
36.574
TOP VIEW
INVERTER CABINET
EXTERNAL BATTERY CABINET
NO CLEARANCE REQUIRED (LEFT SIDE)
NO CLEARANCE REQUIRED (RIGHT SIDE)
2” CLEARANCE
REQUIRED FOR
VENTILATION (FRONT)
36” CLEARANCE
REQUIRED FOR
SERVICE (FRONT)
36” MINIMUM CLEARANCE
REQUIRED FOR SERVICE (TOP)
EXIT AIR VENTS
OPTIONAL
OUTPUT BREAKERS
AND RECEPTACLES
BYPASS SWITCH
BATTERY CONNECTOR
INVERTER
CABINET
BATTERY
CABINET
4” CLEARANCE REQUIRED
FOR VENTILATION (REAR)
36” CLEARANCE
RECOMMENDED FOR
ACCESS TO OUTPUT
BREAKERS, RECEPTACLES
AND BYPASS SWITCH
(WHERE APPLICABLE)
(REAR)
14
INSTALLATION
INPUT AND OUTPUT CONDUIT ENTRY POINTS AND TERMINAL LOCATIONS
INPUT/OUTPUT
CONDUIT
LOCATION
INPUT
BREAKER
REAR VIEW
INPUT TERMINALS
OUTPUT TERMINALS
“S” CABINET
OUTPUT GROUND
TERMINAL
INPUT GROUND TERMINAL
OPTIONAL
INPUT/OUTPUT
CONDUIT
LOCATION
“T” CABINET
REAR VIEW
INPUT
BREAKER
OPTIONAL
OUTPUT
BREAKER
(HARDWIRE)
OUTPUT TERMINALS
OUTPUT GROUND
TERMINAL
INPUT GROUND
TERMINAL
INPUT TERMINALS
5.160
.625
TYPICAL
.761
1.000
Ø .875
Ø.875
OPTIONAL OUTPUT
CONDUIT
LOCATIONS
SIDE VIEW
TYPICAL
BOTH SIDES
20.518
.625
T Y P.
1.000
.761
Ø.875
SIDE VIEW
A
A
N
G
X1
X2
L1
L2 X3
XN
G
*** WARNING ***
RISK OF ELECTRICAL SHOCK
THE UPS RECEIVES POWER FROM MORE THAN ONE SOURCE.
BE SURE ALL UTILITY CIRCUIT BREAKERS ARE IN THE OFF POSITION AND
THE BATTERY CONNECTOR IS UNPLUGGED BEFORE INSTALLATION OR SERVICING.
15
INSTALLATION CONTINUED
INPUT WIRING
Input Wiring
Input wiring is performed at the input terminal block. It is recommended that all wiring is performed according to
NEC standards and local codes.
*** WARNING ***
RISK OF ELECTRICAL SHOCK
THE UPS RECEIVES POWER FROM MORE THAN ONE SOURCE.
BE SURE ALL UTILITY CIRCUIT BREAKERS ARE IN THE OFF POSITION AND
THE BATTERY CONNECTOR IS UNPLUGGED BEFORE INSTALLATION OR SERVICING.
Input hardwire terminals, Torque = 110 Inch Lbs.
REAR VIEW
INPUT TERMINALS
“S” CABINET
INPUT GROUND TERMINAL
“T” CABINET
REAR VIEW
INPUT GROUND
TERMINAL
INPUT TERMINALS
A
N
G
X1
X2
L1
L2 X3
XN
G
NOTE: 240/120V or 208/120V input MUST have 2 hots, neutral and ground for
proper operation and to prevent possible damage.
16
INSTALLATION CONTINUED
OUTPUT WIRING - “S” CABINET
Output Wiring
Output wiring is performed at the output terminal block or at the load side (bottom) of the optional distribution break-
ers on the rear panel or plugged in directly to the optional output receptacles. See Illustration below. It is recom-
mended that all wiring is performed according to NEC standards and local codes. NOTE: On units with 120/208V
or 120/240V outputs the loads must be split evenly between X1 - XN and X2 - XN.
OUTPUT DISTRIBUTION
“S” CABINET
Breaker with Receptacle: Maximum of (3) Non-Locking Receptacles, or Maximum of (4) Locking Receptacles.
Breaker Only Option for Hardwire Connection: Maximum of (8) Poles up to 30A, Maximum of (6) Poles up to 60A,
Maximum of (12) poles up to 100A.
When output breaker options are not purchased, overcurrent protection and disconnection means shall be provided by others.
Based on breaker size and derating factor of 0.88 per NEC Table 310.16. The wire bending space on the “S” cabinet is 2” (i.e. maxi-
mum conductor of 3 AWG) and on the “T” cabinet is 7” (maximum conductor of 500 kcmil allowed – the terminal supports up to 2/0).
Per the NEC, Table 310.16, for a 40°C ambient, the wire sizes are as follows:
Without Distribution: Cabinet “S” - 4 AWG
With Distribution (for all cabinets):
100A - 2 AWG 90A - 2 AWG 80A - 3 AWG 70A - 4 AWG 60A - 4 AWG
50A - 6 AWG, 40A - 8 AWG 30A - 10 AWG 20A - 12 AWG 15A - N/A
Output hardwire terminals, Torque = 110 Inch Lbs.
STANDARD HARDWIRED OUTPUT OPTIONAL HARDWIRED OUTPUT
WITH OUTPUT BREAKERS OPTIONAL RECEPTACLE OUTPUT
REAR VIEW - “S”CABINET OUTPUT CONFIGURATIONS
HARDWIRED OUTPUT TO LOADS HARDWIRED TO LOAD PLUG LOADS IN HERE
A
17
INSTALLATION CONTINUED
OUTPUT WIRING - “T” CABINET
Output Wiring
Output wiring is performed at the output terminal block or at the load side (bottom) of the optional distribution break-
ers on the rear panel or plugged in directly to the optional output receptacles. See Illustration below. It is recom-
mended that all wiring is performed according to NEC standards and local codes. NOTE: On units with 120/208V
or 120/240V outputs the loads must be split evenly between X1 - XN and X2 - XN.
OUTPUT DISTRIBUTION
“T” CABINET
Breaker with Receptacle: Maximum of (4) Non-Locking Receptacles or Maximum of (6) Locking Receptacles.
Breaker Only Option for Hardwire Connection: Maximum of (16) Poles up to 30A, Maximum of (14) poles up to 60A, Maximum
of (12) Poles up to 100A.
When output breaker options are not purchased, overcurrent protection and disconnection means shall be provided by others.
Based on breaker size and derating factor of 0.88 per NEC Table 310.16. The wire bending space on the “S” cabinet is 2” (i.e. maxi-
mum conductor of 3 AWG) and on the “T” cabinet is 7” (maximum conductor of 500 kcmil allowed – the terminal supports up to 2/0).
Per the NEC, Table 310.16, for a 40 C ambient, the wire sizes are as follows:
Without Distribution: Cabinet “T” - 1 AWG
With Distribution (for all cabinets):
100A - 2 AWG 90A - 2 AWG 80A - 3 AWG 70A - 4 AWG 60A - 4 AWG
50A - 6 AWG 40A - 8 AWG 30A - 10 AWG 20A - 12 AWG 15A - N/A
Output hardwire terminals, Torque = 110 Inch Lbs.
STANDARD HARDWIRED OUTPUT OPTIONAL HARDWIRED OUTPUT
WITH OUTPUT BREAKERS OPTIONAL RECEPTACLE OUTPUT
REAR VIEW - “T” CABINET OUTPUT CONFIGURATIONS
HARDWIRED OUTPUT TO LOADS HARDWIRED TO LOAD PLUG LOADS IN HERE
A
N
G
X1
X2
L1
L2 X3
XN
G
A
N
G
X1
X2
L1
L2 X3
XN
G
A
N
G
X1
X2
L1
L2 X3
XN
G
18
***** WARNING *****
RISK OF ELECTRICAL SHOCK
THE UPS RECEIVES POWER FROM MORE THAN ONE SOURCE.
BE SURE ALL UTILITY CIRCUIT BREAKERS ARE IN THE OFF POSITION AND
THE BATTERY CONNECTOR IS UNPLUGGED BEFORE INSTALLATION OR SERVICING.
***** CAUTION *****
THE FOLLOWING PROCEDURE MUST BE COMPLETED WHEN A CHANGE IN THE
SYSTEMS INPUT VOLTAGE IS REQUIRED. FAILURE TO COMPLETE THE PROCEDURE
WILL RESULT IN IMPROPER MONITOR READINGS AND UNIT FUNCTION.
STEP 1 - INPUT VOLTAGE SELECTION
X22
X22 TO TERMINAL 2 FOR 208V INPUT
X22 TO TERMINAL 3 FOR 240V INPUT (FACTORY SETTING)
X1
3
G
HN
H2
H1
HN
H2
H1
REAR VIEW
G
INPUT OUTPUT
XN
G
G
TERMINALS
2
3
2
X1
XN
MOVE THE X22 WIRE TO THE CORRESPONDING TERMINAL
FOR THE DESIRED INPUT VOLTAGE
CHANGING THE INPUT VOLTAGE
AVAILABLE ONLY ON THE LARGE “T” CABINET - 4.5 - 15.5KVA
19
STEP 2 - SET MONITOR PARAMETERS
SYSTEM NORMAL
TIME: 07:58:17 AM
DATE: 03/31/10
X1
X2
LOW BATTERY
CHARGE
LOAD %
MANUAL BYPASS
STATIC BYPASS
BATTERY
STATUS
INPUT OUTPUT
PFC LINK
INVERTER
PARAM ALARMS SETUP TEST ON/OFF
SYSTEM NORMAL
TIME: 07:58:17 AM
DATE: 03/31/10
EXIT
ENTER PASSWORD :
23 4 5 6
7 8 9 0 ENT BS
1
MAIN
SYSTEM NORMAL
ALARM
1. From the home screen, select the “MAIN” button. 2. The main screen will appear, select “SETUP” button.
3. The “PASSWORD” screen will appear, enter
01955 as the password and then select “ENT”.
5. The “FACTORY SETPOINTS” screen will appear,
select the “VIN” box.
WARNING - DO NOT CHANGE ANY OTHER
PARAMETERS.
SYSTEM NORMAL
TIME: 07:58:17 AM
DATE: 03/31/10
EXIT
FACTORY SETPOINTS
HIGH LOW MAIN FACT
RATED VA : 10000
PASSWORD : 22222
VIN : 208
RATED WATTS : 10000
AH : 100 X1 : 120 X2 : 120
UNIT OPTIONS : 3
6. The data entry screen for “VIN” will appear, enter
the desired input voltage (208 or 240 ONLY) into
the data entry screen and select “ENT”.
WARNING - DO NOT CHANGE ANY OTHER
PARAMETERS.
4. The “ALARM SETPOINTS - HIGH” screen will
appear, select “FACT”.
SYSTEM NORMAL
TIME: 07:58:17 AM
DATE: 03/31/10
EXIT HIGH LOW MAIN FACT
ALARM SETPOINTS : HIGH
AC VOLTS X1-N : 132 AC VOLTS X2-N : 132
VA X1-N : 5000 VA X2-N : 5000
CHARGING DC AMPS : 12
SYSTEM NORMAL
TIME: 07:58:17 AM
DATE: 04/16/10
EXIT
SETPOINTS
RATED VIN ( 240 )
23 4 5 6
7 8 9 0 ENT BS
1
7. The monitor is now set for the proper input voltage, select the “EXIT” key on each screen until you get all the
way back to the “MAIN” screen.
***** CAUTION *****
THE FOLLOWING PROCEDURE MUST BE FOLLOWED EXACTLY. DO NOT ALTER ANY OTHER
PARAMETERS. THE PASSWORD GIVEN ALLOWS YOU TO MODIFY ALL FACTORY SETTINGS AND
SHOULD BE KEPT FROM UNAUTHORIZED PERSONEL.
CHANGING THE INPUT VOLTAGE CONTINUED
20
STEP 3 - SETTING INTERNAL PARAMETERS (SYSTEM MEMORY MODIFICATION)
Tools required: USB Cable with a type “B” plug, Computer (Windows XP or Vista operating systems only), USB
Installation CD and instructions (on CD).
The ES provides a benecial means to communicate with a terminal or any TTY emulation program such
as Hyper Terminal. Communication can be established with most communications programs with the
following parameters:
Baud Rate = 9600 Data Bits = 8
Parity = None Stop Bits = 1
Flow Control = Xon / Xo Echo = On
Once communication has been established with the Inverter, system data can be obtained by sending a
series of characters to the Inverter. Below is a list of the character commands.Note: Command entry is
case sensitive. All characters must be entered as shown.
ss = System Parameters pp = System Set Points ll = Log Functions
e = End Memory Modication tt = Inverter Time and Date cc = Set Inverter Time and Date
e = End Battery Test Setup ww = Last 5 Shut Downs rr = Battery Test Parameters
bb = Battery Test Setup BB = Battery Test Logs ESC = Scroll Down
mm = System Memory Modication
1. Install USB Drivers on the computer. Follow the installation instructions provided on the installation CD.
2. Connect the USB cable to the computer and the USB port on the rear of the ES.
***** CAUTION *****
THE FOLLOWING PROCEDURE MUST BE FOLLOWED EXACTLY.
DO NOT ALTER ANY OTHER PARAMETERS.
CHANGING THE INPUT VOLTAGE CONTINUED
USB
PORT
REAR VIEW OF INVERTER CABINET
“T” CABINET
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