CONTROLMATIK M 3800 C Series User manual

NAV00292
Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe
Tel. [phone], Fax [phone], [e-mail]; web: www.controlmatik-abw.si
0
USER MANUAL'S
Electrically Powered
Emergency
Shutdown System
with battery back-up
series M 3800 C

NAV00292
Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe
Tel. [phone], Fax [phone], [e-mail]; web: www.controlmatik-abw.si
1

NAV00292
Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe
Tel. [phone], Fax [phone], [e-mail]; web: www.controlmatik-abw.si
2
These instructions generally describe the installation, operation and maintenance of
ControlmatikABW shutdown system. ControlmatikABW d.o.o reserves the right to make any
changes that may not be described herein. For any questions please refer to Controlmatik ABW
d.o.o or your local representative.
TABLE OF CONTENTS
TABLE OF CONTENTS ..............................................................................................................2
• GENERAL INFORMATION ...................................................................................................4
• GENERAL DESCRIPTION ...................................................................................................5
• WARRANTY .........................................................................................................................5
• STANDARD EQUIPMENT ....................................................................................................6
• SPECIFICATIONS ................................................................................................................7
• DIMENSIONS .......................................................................................................................7
• OPERATION.........................................................................................................................9
• INSTALATION ....................................................................................................................10
1. Mounting the M 3800 EPESS-CP control panel on the wall:.......................................................10
2. Mounting the M 3800 EPESS-EA wall bracket: ............................................................................10
3. Flexible cable for electrical actuator ............................................................................................11
• GUIDE FOR MOUNTING SHUTDOWN SYSTEM ON CYLINDER ......................................12
1. Connecting the system and checks .........................................................................................12
2. Mounting the SHUTDOWN to a Cylinder valve ........................................................................13
• START UP THE SYSTEM ..................................................................................................15
MACHINE DRAWINGS, SCHEMES AND DRAWINGS OF CONTROL CIRCUITS ....................16

NAV00292
Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe
Tel. [phone], Fax [phone], [e-mail]; web: www.controlmatik-abw.si
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NAV00292
Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe
Tel. [phone], Fax [phone], [e-mail]; web: www.controlmatik-abw.si
4
• GENERAL INFORMATION
Manufacturer Controlmatik ABW d.o.o.
Address Fajfarjeva 15, 1230 Domzale, Slovenia
Product Shutdown system
Type M 3800 C
Year of production 2013
Type of document User manuals
M 3800 C table on Control panel M 3800 EPESS table on actuator
M 3800 EPESS warning label on actuator

NAV00292
Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe
Tel. [phone], Fax [phone], [e-mail]; web: www.controlmatik-abw.si
5
• GENERAL DESCRIPTION
Controlmatik ABW “Electrically Powered Emergency Shutdown System - M 3800 EPESS” is used for
protection of personnel and property. Controlmatik ABW “M 3800 EPESS” works, in conjunction with
chlorine gas detection equipment providing automatic closure of Chlorine cylinder or container valves in
case of Chlorine gas leak. The Chlorine gas detector provides information about the leak and gives a
signal to the “Electrically Powered Emergency Shutdown System” control panel. The control panel triggers
the electrical actuators, mounted directly on the valve of the cylinder or container, which in turn, closes the
valve in less than 4 seconds.
The system can also be manually operated via an emergency button mounted outside the gas room.
When all the valves are closed, the operator can safely enter the gas room. To reset the system the
operator can manually open all the valves and set the “control panel in ready mode”. The system is very
simple to install. Controlmatik ABW “M 3800 EPESS” can be used for multiple units (cylinder or container
valves). As the system uses electrical power to operate it is battery backed-up, in case of power failure.
• WARRANTY
ControlmatikABW M 3800 EPESS system has a warranty for period of 12 months since installation or 18
months since purchasing. Any failure item shall be replaced free of charge during the warranty period.
Any damages due to negligence or other outside and environmental forces are excluded.

NAV00292
Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe
Tel. [phone], Fax [phone], [e-mail]; web: www.controlmatik-abw.si
6
• STANDARD EQUIPMENT
1. M 3800 EPESS-EA
Electrical actuator with length
of 10m flexible cable for
connection between the
system controller and actuator.
2. M 3800 EPESS-CP.Control
panel with battery back up,
controller and power supply
Designed to controol up to six

NAV00292
Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe
Tel. [phone], Fax [phone], [e-mail]; web: www.controlmatik-abw.si
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• SPECIFICATIONS
• Temperature range: from - 10 to + 50 °C
• Control panel supply voltage: 230V, 50/60Hz
• Fuse :
• Consumption :
• Display : LCD 4 lines,12 characters
• Relay output : 230 V 3A ind. burden; 8A ohm
• Torque of actuator : Adjustable from to
• Battery:
• Actuator voltage supply: Adjustable from to
• Actuator currnet supply: Adjustable from to
• DIMENSIONS
A – closed 106 mm max. / open 173 mm max.
B – min. 290 mm / max. 318 mm
3.Emergency shutoff switch (OPTION)
and enclosure. Recommended to be
mounted inside and ouside of
chlorination room.
3.Wall bracket for placement
of actuator when
maintanance, cylinder
changes and tests. Wall
brackets

NAV00292
Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe
Tel. [phone], Fax [phone], [e-mail]; web: www.controlmatik-abw.si
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A – 90 mm
B – 308 mm
A – 90 mm
B – 324 mm

NAV00292
Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe
Tel. [phone], Fax [phone], [e-mail]; web: www.controlmatik-abw.si
9
• OPERATION
M 3800 EPESS shutdown system is designed to close cylinder or container valves when any leakage is
appeared. System is designed only for closing and NOT for opening the valves. The valve must be
opened manually with chlorine wrench and checked for leaks prior to installing the electric actuator. After
actuator is installed it is necessary to check the closing torque. During an emergency, the actuator will
close the valves either triggered by manual command via emergency shutoff switch or automatically via
gas leak detector or other automatic trigger.
The M 3800 EPESS-CP control panel is designed to be mounted in corrosive environments therefore its
housing is IP 65. The M 3800 EPESS-EA electric actuator is made of materials resistant to corrosive
environment. Housing is made of PVC plastic, and sealed with Viton “O” rings. Clutch is made of special
chemical and mechanical resistant plastic. The turning wheel is made of galvanized brass.
Power for the terminator is provided from control panel with build in specially designed power module with
adjustable voltage and current supply. Voltage and current supply are adjustable for purpose of torque
adjustment. Each valve has different torque therefore we don’t want to close valves with excessive torque
and even worse we don’t wont valves not to shutdown in case of any emergency.