Coolster ATV-3150DX-2 User manual

www.coolster.com
ATV-3150DX-2
150CC
)
)

WARNING
Warning is signal that lets people know the possible risks and
tells people who drive this vehicle to operate by following
the right instrusons to avoid accidents.
Operaon of this ATV by children un der the age of 16
lncrease of the risk of severe injury ordeath
An adult supervision required always.
Never permit children under age 16 to operate this ATV
Overloading can adversely affect vehicle handling
Operator use only, passengers prohibited
This vehicle is designed and manufactured for OFF-ROAD use
only.
Driving on public streets. roads or highways is illegal.
Always wear helmet and other protecve equipment.
Do not operate this vehicle aer consuming Alcohol or Drugs.
Gasoline is flammable, when refueling. Pis shut off engine. to
avoid sparks and open flame.
Read owner’s manual carefully before riding. Keep owner’s
manual with vehicle.
Because aer running and the exhaust muffler very hot,
vehicles should be parked in child care and others not likely to
encounter.
•
•
•
•
•
•
•
•
•
•
•
•
•
P1

FOREWORD
Thank you choose this all terrain vehicles
The all-terrain vehicle is based on market demand, producon
of a comprehensive survey. We hope that it will bring you
driving pleasure.
Please read Dian Aberdeen before driving the manual, because
it will help you understand it all terrain vehicles on the
structure, role, operaon and maintenance of basic
knowledge, while you keep off-road vehicles are in good
condion and safe driving will be very useful.
P2 P3
Pay aenon to your security...................................................
Guidelines on safe driving........................................................
Descripon...............................................................................
WARNING.................................................................................
ATV recognion........................................................................
Control funcons......................................................................
Before the inspction operaon ................................................
Important elements operaonand rides..................................
Regular maintenance and minor repairs..................................
Cleaning and storage................................................................
Install process aer packaging..................................................
Main specs................................................................................
Electric diagram........................................................................
Table of Contents
P4
P5
P6
P7
P11
P12
P16
P20
P24
P36
P40
P48
P50

PAY ATTENTENTION TO YOUR SAFETY
The non-road vehicle use, and never-in the streets, sidewalks
and motor vehicles driving along.
Drivers must be over 16 years of age, driving the need for skilled
personnel and adequate comprehension, intelligence and
judgment to safely control driving. And accompanied by a
guardian.
It will bring unparalleled freedom feelings. In order to achieve
the best performance, the vehicle must always reach the correct
maintenance. Being driver, you should be recognized for your
good health, so that you do not fague in the best condion you
were under control. Medicaon, drugs, drink, unable to ride,
especially alcohol, this will increase the possibility of personal
distress.
Liquor very dangerous, even a small amount.
Travel must be good quality bull wearing safety helmets, gloves,
put on their boots and put on their long EC colorful protecve
clothing. (Both to protect themselves, but also aroused the
aenon of others)
When traveling to other vehicles and pedestrians who maintain
a certain distance.
P4 P5
GUIDELINES ON SAFE DRIVING
☆WARNING
You could be KILLED or SERIOUSLY INJURED if do not follow
instrucon.
1, when approaching corners or bends to reduce speed. Upon the
compleon of turn, may gradually increase the speed.
2, when crossing the vehicles parked in front of, to be very careful.
Because the driver of the vehicle may be invisible to you and the door
opened, the forward block in your way.
3, Brake Lining may Motorcycle rinsing weng lose their role, so
when cleaning End aer walking ago, should check all brake system.
4,Please put dry the oil inside carburetor and the oil tank before
transportaon,in order to avoid jamming.
5,Transit goods please vercal put,to avoid engine oil leak.
For training please call ASI at 1-800-887-2887
!DANGER
!NOTICE
!
CAUTION
!WARNING
NOTICE is used to address pracces not related to
personal injury.
DANGER indicates a hazardous situaon which,if not
avoided,will result in death or serious injury.
WARNING indicates a hazardous situaon which, if
not avoided, could result in death or serious injury.
CAUTION, uesd with the safety alert symbol,
indicates a hazardous situaon which, if not
avoided,could result in minor or moderate injury.

P6
(1)
(2)
(3)
(4)(5)
(6) (7)
(8) (9)
(13)
(10) (11)
(12)
(14)
(15)
(16)
(1)Rear rack
(2)Muffler
(3)Seat
(4)Foot brake
(5)Gearshift pole
(6)Front rack
(7)Protector
DESCRIPTION
(8)Handle bar
(9)Oil tank
(10)Front wheel
(11)Rear wheel
(12)Rear light
(13)Suspension
(14)Key switch
(15)Front brake
(16)Greaser
WARNING
ATV is not a toy,it may cause danger when driving. The operaon
of ATV is different from other motorcycles, cars and some other
traffic tools. If do not take some certain protecng measures,
even if in right usage, (for example turning, mountain road,or
passing through the obstacles etc),it is easily lead to collision, or it
may roll over.
Please drive properly as the following operaon, or it may cause
severe hurt or death.
1、Carefully read the instrucon book ( owner’s manual ) and all
the lables, driving according to the procedure.
2、Contact with local sales agent, search for training classes
nearby, and do some necessary training. You can also watch our
COOLSTER ATV Safety Video for more security informaons
,please do not drive this ATV unl you get some appropriate
guidance.
3、For training please call ASI at 1-800-887-2887.
4、If your label wears off from riding or becomes hard to
read,please contact maxtrade dealer for replacement.
①
②
③
④
⑤
⑥
⑦
⑧
⑨
P7

P8 P9
The warning signs with the word"WARNING" indicang the
existence of the potenal risks that may result in serious
injury or death.
1、Rear rack:Maximum weight capacity:33 lbs (15kg)
2、Improper re pressure or overloading can cause loss of control.
Loss of control can result in sever injury or death.
●Cold re pressure:Front:8+0.4psi(55.2+0.2kPa);Rear:8+0.4psi(55.2+0.2kPa)
●Maximum weight capacity:143lbs.(65kg)
3、NEVER ride as a passenger.
Passengers can cause a loss of control,resulng in SEVERE INJURY or DEATH.
4、●prohibit run at max speed,or jumping run.
●please read owner’s manual before operate,and follow all instrucons
and warnings.
●this vehicle use unleaded fuel only,please switch off rhe angine when
filling to avoid or explosion.
5、Operaon of this ATV by children under the age of 16 in creases the risk of
sever injury or death.
NEVER permit children under age 16 to operate this ATV.
6、NO changing reverse gear when the vehicle is moving,other wise,some
parts will be destroyed!
7、EBGINE OIL:Please change your engine oil aer the first 300 miles and each
1.000 miles ther aer.
Use only type 15W-40 oil
Capacity of engine oil tank:0.8L
8、●Kick the neutral posion backward comes to reverse.
●NOchanging reverse gear when the vehicie is moving.
9、●Operaon of this ATV by children under the age of 16 lncrease of the risk
of severe injury or death.
●An adult supervision required always.
●Never permit children UNDER AGE 16 to operate this ATV
●Overloading can adversely affect vehicle handling
●Operator use only. Passengers prohibited.
●This vehicle is designed and manufactured for OFF-ROAD use only.
●Driving on public streels. Roads or highiays is illegal.
●Always wear helmet and other protecve equipment.
●Do not operate this vehicie aer consuming Alcohol or Drugs.
●Gasoline is flammable. When refueling. Pls shut off-engine. to avoid
sparks and open flame.
●Read owner’s maual carefully before riding.Keep owner’s manual with
vehcle.
The Consumer Product Safety Commission has concluded that ALL-TERRAIN
VEHICLES (ATVs) may present a risk of DEATH or SEVERE INJURY in certain
circumstances. Accidents may occur for many reasons.
• Over 4,799 people, including many children have died in accidents
associated with ATVs since 2003.
• Many people have become severely paralyzed or suffered severe internal
injuries as a result of accidents associated with ATVs.
• Every month thousands of people are treated in hospitals emergency
rooms for injuries received while riding an ATV.
You should be aware that AN ATV IS NOT A TOY AND CAN BE HAZARDOUS
TO OPERATE. An ATV handles differently from other vehicles, including
motorcycles and cars. A collision or rollover can occur quickly, even during
roune maneuvers such as turning and driving on hills and over obstacles, if
you fail to take proper precauons.
TO AVOID DEATH OR SEVERE PERSONAL INJURY:
• ALWAYS READ THE OWNERS MANUELCAREFULLY AND FOLLOW THE
OPERATING PROCEDURES DESCRIBED. PAY SPECIAL ATTENTION TO THE
WARNINGS IN THE MANUEL AND ON ALL LABELS.
• NEVER OPERATE AN ATV WITHOUT PROPER INSTRUCTIONS. TAKE A
TRAINING COURSE. BEGINNERS SHOULD COMPLETE THE TRAINING COURSE
DESCRIBED BELOW.
ATV-Safety Alert
ALWAYS FOLLOW THE
MANUFACTURE’S MINIMUM
AGE RECOMMENDATION
WARNING LABEL ON ATV.

P10 P11
ATV RECOGNITION
VIN plate number and product VIN (See left picture)
Engine model and serial number(See right picture)
• NEVER ALLOW A CHILD UNDER 16 YEARS OLD TO OPERATE AN ATV
WITHOUT ADULT SUPERVISION. CHILDREN NEED TO BE OBSERVED CAREFULLY
BECAUSE NOT ALL CHILDREN HAVE THE STRENGTH, SIZE, SKILLS OR
JUDGEMENT NEEDED TO OPERATE AN ATV SAFELY.
• NEVER CARRY A PASSENGER ON SINGLE-RIDER ATV. CARRYING A
PASSENGER MAY UPSET THE BALANCE OF THE ATV AND MAY CAUSE IT TO GO
OUT OF CONTROL.
• ALWAYS AVOID PAVED SURFACES. ATV ARE NOT DESIGNED TO USED ON
PAVED SURFACES AND PAVEMENT MAY SERIOUSLY AFFECT HANDLING AND
CONTROL.
• NEVER OPERATEAN ATV ON A PUBLIC ROAD, EVEN A DIRT OR GRAVEL
ONE, BECAUSE YOU MAY NOT BE ABLE TO AVOID COLLIDING WITH OTHER
VEHICLES. ALSO OPERATING AN ATV ON A PUBLIC ROAD MAY BE AGAINST
THE LAW.
• NEVER OPERATE AN ATV WITHOUT AN APPROVED MOTORCYCLE HELMET,
EYE PROTECTION, BOOTS, GLOVES, LONG PANTS AND A LONG-SLEEVED
SHIRT OR JACKET.
• NEVER CONSUME ALCOHOL OR DRUGS BEFORE OR WHILE OPERATING AN
ATV.
• NEVER OPERATE AN ATV AT EXCESSIVE SPEEDS, GO AT A SPEED, WHICH
IS PROPER FOR THE TERRAIN, VISIBILITY CONDITIONS AND YOU
EXPERIENCE.
• NEVER ATTEMPT TO DO WHEELIES, JUMPS OR OTHER STUNTS.
• ALWAYS BE CAREFUL WHEN OPERATING AN ATV, ESPECIALLY WHEN
APPROACHING HILLS , TURNS AND OBSTACLES AND WHEN OPERATING ON
UNFAMILIAR OR ROUGH TERRAIN.
• NEVER LEND YOUR ATV TO ANYONE WHO HAS NOT TAKEN A TRAINING
COURSE OR HAS NOT BEEN DRIVING AN ATV FOR ATLEAST A YEAR.
Training Course
Anyone who purchased a new ATV after December 30, 1986, and
Everyone in the purchaser’s immediate family who is within the
recommended age group for the ATV purchased, is entitled to take
the training course at no additional charge. Others can take the
training course for a small fee. Ask an authorized dealer for the
details or call (626) 228-0253 M-F 8:30PM-5:00P PST.AFTER HOUR
SAFETY HOTLINE (800) 489-8711
ASI TRAINING COURSE (800) 887-2887

P12 P13
1、The ignion switch
CONTROL FUNTIONS
2、Mulfuncon switch
1)、 Proximity switches
2)、 Starter switch
3)、 Off switch
Locaon Funcon
Turn on high beam
Turn on dipped headlight
When press the starter switch,
engine rotaon
When press the off switch,
stop rotang engine
When press this accelerator,
the vehicle starts to move.
Prohibit adjusng it.
3、Accelerator controller
Locaon Funcons Key state
All circuits wre disconnected
Circuit was connected,engine starter
Pull out
Not pull out
5、The front wheel brake handle
Front-wheel brake handle in the right
hands. To handle its direcon pinch
Rafah as a front-wheel brake.
rear-wheel brake pedal in the right
pedal. To trample the pedal as a rear
brake.
7、The fuel Cover
Note:thefuel Cover mouth venlaon
can not plug.
6、The rear brake pedal
4、The manner of stage change over
this vehicle used to the manner of
auto-clutch
hand shiing
D:stands for drive
N:stands for neutral gear
R:stands for reverse gear
RND

P14 P15
The fuel valve in the fuel filter will supply fuel from the fuel tank to
the carburetor. Fuel valve has three locaons
Disconnect: fuel will not flow. When the engine is not running,
always will be back to handle the posion.
Connected: fuel flow carburetor. Run,it will handle this posion.
Reserves: reserve fuel flow carburetor. When driving, Spent fuel
can be moved to the handle posion.
8、The fuel valve 9、 Start
(1)electric Start, please step on the pedal of rear brake, then
press the start switch.
(2) to start engines, will be moved overseas arm feet starter, it
will be slightly down with their feet unl the stampede occlusal
gear up and then ride down stamping on the powerful.

P16 P17
BEFORE THE INSPECTION OPERATION
Prior to the use of the car, should check the following
Warning: ● If the item prior to use in adverse condions,
should be repaired prior to use.
Normal checks
Brake
accelerator
Item
nspecon operaon, status and freedom
inerary.If necessary,should be adjusted.
Brake Performance confirmwhether the
good work can be checked out at low speed.
Check whether the smooth operaon of
the accelerator.If necessary, should be
conducted lubricaon / adjustment.
Chain - driven chain of lax inspecon and state.If
necessary, should be adjusted.
checks re pressure, wear, damage and the
rate of take-up of the round.
inspecon operaon is smooth and, if
necessary, should be conducted lubricaon.
operaon of inspecon, if necessary, should
be conducted lubricaon
check whether the smooth operaon, if
necessary, should be conducted lubricaon.
inspecon of all parts and fasteners. If
necessary, should be carried out Tightening /
adjustment.
inspecon of the fuel oil / if necessary, should
be enough fuel
Check liquid level. If necessary, dislled water
should be added
Tire / wheel
Brake and clutch manipulaon
of the handle sha
Transmission and brake pedal
sha
The stents and
stent-axis side
Parts / Fasteners
Fuel tank
baery
DRIVERS MUST
fuel compartment confirm the adequacy of fuel.
Warning:
● Do not add fuel tank drive. Otherwise, and in the
subsequent heang and fuel inflaon, the fuel will overflow.
Fuel spillage should be avoided in the hot engine
Recommended fuel: 90 "petrol
Fuel tank capacity:
Total: 7.8 L
Storage: 0.6 L
Fuel:

1 2
P18 P19
Recommended oil
-20°-10°0°10° 20°30°C
SAE 20W40 SF Engine oil
SAE 10W30 SF Engine oil
SAE 5W30 SF Engine oil
Oil:
Total: 0.9 L
Regular replacement of oil: 0.8 L
Oil Filters replacement: Does deformaon, damage.
。
Oil:
Oil confirm whether oil at the designated place. (See left picture)
1, the maximum oil level.
2, the lowest of oil. (See right picture)
1. Tire pressure
Before the cars in operaon, should always check and adjust
re pressure. (Tires Barometer)
2. Tire Inspecon
Before the cars in operaon, should check the res. If
excessive re wear, to be replaced.
Warning:
● use of the re wear is dangerous to travel
TIRES
Size Pressure
22-10-10
10~24psi
10~24psi
23*7-10
Front re
Rear re

P20 P21
IMPORTANT ELEMENTS OPERATION AND RIDES
Cold Start and engine preheang
Note: This car has used to control the
operaon of brake motor starter switch. Only in
pinch engine brake handle on when to start. We
had closed choke before delivery.
Electric starter:
1, ignion switch come to the operang
posion.
2, the fuel valve turn to: “see right picture”
posion.
3,step on the rear brake pedal. (Launched in order to prevent the
car aer forward).
4, press the start switch.
Note: If the engine can not start, should be released starng
switch, wait a few seconds, then try again. Each aempt, as far as
possible in a short period of me in order to protect the baery.
Each starter not to exceed 5 seconds when the engine. If the
electric motor can not start, please use pedal starter manner.
Note: In order to achieve maximum engine life, before moving to
engine should always be preheated. Not on a Cold engine
emergant speedup.
Foot start:
1, ignion switch come to the operang posion.
2, the fuel valve turn to: “see right picture” posion.
3,step on the rear brake pedal. (Launched in order to prevent the
car aer forward).
4, will be moved overseas arm feet starter, it will be slightly down
with their feet unl the stampede occlusal gear up and then ride
down stamping on the powerful.
Brake
Running,when there are obstacles in front of
that(pedestrians, vehicles,goods),in order to brake
security measures must be taken.Divided into braking
deceleraon braking,parking brake and emergency
brake.
1),the braking deceleraon
Braking is deceleraon in the decrease throle aline
can not meet the requirements of deceleraon taken
under braking,under normal circumstances,only gently
point stamping on the right foot aer brake arm can be.
2),parking brake
Parking brake in the arrival at the desnaon,in order
to accurately stop to stop in the posion taken by the
brake.before the brake or the rear brake can be.
generally,when the speed is higher,with the rear
brake;lower speed,brake before or aer using brake.
3),emergency brake
Emergency braking is in the face of unexpected
emergency situaons,in order to avoid incidents taken
braking.then minded response to fast and cool .followed
by throle,the rear brake,brake before the car stopped
and bit.these order and spacing is necessary also to
science.these moves very short interval of me is almost
at the same me.

P22 P23
Note: it is a vehicle with CVT-clutch.
1.if you want to move forward ,just take the gear shi lever
forward with a gear.
2.open the accelerator slowly.
3.if you want to go backward ,please take the gear shi lever
back to neutral first ,then go backward to reverse gear.
4.open the accelerator slowly.
Note: Don’t shi when you are riding, in order to prevent the
risks.
We must disengage the clutch first when you want to shi.
Because the cars use CVT. So acceleraon and deceleraon size
only need to control the throle on the up. According to the
former right hand thumb of increased speed, deceleraon is
loosened.
Shi and acceleraon of engine
0~1000 km from the motorcycle mileage during your life is very
important for the period. Because the engine is new and in the
meanme we must avoid prolonged Full Throle or any situaon
that could be the super-engine overheang.
1,0 ~ 150 km:
Operaon and avoid prolonged refueling over 1 / 4 throle
posion. An hour aer the operaon should cease engine to cool
5 to 10 minutes.
2,150 ~ 500 km:
Operaon to avoid refueling over 1 / 2 throle posion. At any
me, should not be used Full Throle operaon of this vehicle.
The acceleraon engine
The commissioning Engine
3,500 ~ 1000 km:
To avoid refueling over 3 / 4 throle posion.
4,1000 km long and more:
Full throle operaon should be avoided. Avoid
ultra-high-speed engine work.
Note: When traveling to the 300 km ~ 500km, the oil must be
replaced.
As the car had not been installed Odometer to esmate
mileage can only be calculated.
Need parking, the cars parked in a safe-venlated places,
locked, keys removed. Should stop valve engine and the fuel
transferred to the closed state. Then press the buons in the car.
If there is me, it can conduct the inspecon parking, including
lighng, fuel quanty, lubricant level. If failure should be
immediately ruled out.
Warning:
● because aer running and the exhaust muffler very hot,
vehicles should be parked in child care and others not likely to
encounter places.
Parking

P24 P25
REGULAR MAINTENANCE AND MINOR REPAIRS
Periodic inspecon and emphasize peace and lubricaon and
the car will at the best and most effecve work state.
Note: If you are not familiar with this vehicle maintenance
services, the work should be COOLSTER maintenance staon.
Regular maintenance / lubricaon
Item Notes
Running--
in1000km
or one
month
Inial
3000km
Or three
monthe
Every
3000km
Or three
monthe
Spark plug
Heck their state. When
necessary, should be
cleaned or replaced ☆☆☆
Air filter Cleaning. If necessary,
should be replaced ☆☆☆
☆☆☆
Carbutator Dle checks starng
operaon. If necessary,
should be adjusted
Check whether the fuel for
cracks or damage there. If
necessary, should be replaced.
Fuel pipe* ☆☆ ☆
Check the status. If
necessary, should be replaced.
☆☆
Oil filter*
300km and
1000km the
first
replacement
☆☆
The replacement. (In the
engine prior to release oil
preheang)
Engine oil
☆
Cleaning. If necessary,
adjust or replace
Engine oil
filter*
Item Notes
Running--
in1000km
or one
month
Inial
3000km
Or three
monthe
Every
3000km
Or three
monthe
Front hub
bearing*
Bearing components check
whether loosening / damaged. If
damaged, and should be replaced **
Rear axle
bearing*
Bearing components check
whether loosening / damaged. If
damaged, and should be replaced。**
Chain-driven
Check chain relaxaon. If
necessary, should be adjusted.
Cleaning and lubricang
Parts/fastners
Check all the parts and
fasteners. Necessary
correcon should be carried
Baery* Check proporon. If
necessary, the correcon
should be carried out
*: We propose that these items should be COOLSTER repair
staon for maintenance services. **: Medium weight wheel
bearing grease.
☆ ☆ ☆
☆ ☆
☆☆ ☆
☆☆☆
☆ ☆ ☆
☆
Tire/wheel
Check re pressure / balance /
Wear state / poor place, if
necessary, repair or replacement
☆
replacement. (In the
engine prior to release oil
preheang) ☆ ☆ ☆
Rear gear
lubricant
Gearshi
lubricant
replacement. (In the
stalls before caving gear
oil preheang) ☆ ☆ ☆
Brake liquid
Once every two years to replace
Brake liquid
pipe
Once every four years, the
replacement (if any breakage
or leakage and replace
Steering
Mechanism
Before each use should be
checked and, if necessary,
should be anchored.

P26 P27
Parts / Fasteners
Prior to the use of the car, should always check with
the parts and fasteners ght degrees. We suggest that
these projects should be carried out irregular
inspecons. (I asked, aer the demolion of the
self-locking nut Please replacement of the self-locking
nut, as will the use of safety.)
Correspondence tables fastening torque
M5 4.5 - 6.0
5M10 37 - 79
60
M6 8-12 9M12 73 - 115
99
M8 16- 26 23 M14 146- 205 180
Screw
size
Fightening
torque
N•M
Standard
torque
N•M
Screw
size
Fightening
torque
N•M
Standard
torque
N•M
1, the measurement of oil (See left picture)
A. Engine preheater minutes.
B. When the engine stopped operang, hold on a few minutes
later, the oil Cypriots will be removed aer the oil-observaon.
C. The oil should be located at the highest and the lowest
among the oil-marker. If the oil level low, should be enough oil
to rise to the oil-appropriate.
2, oil and oil filter replacement of the replacement. (See right
picture)
A. Engine preheater minutes.
B. engine will stop. In an engine oil was placed underneath.
C. discard release oil bolts, release oil. Put oil may moderate
shaking body to be inside the engine from impuries.
Oil
D. installed release oil bolts, and then full of engine oil.
Tightening oil Cypriots.
E. Starng engine and a few minutes to preheat. Preheat
should check whether there are oil spills. If it appears that an oil
spill, should immediately stop engine and check reasons.
F. engine should be flameout, and then check the oil height, if
necessary, amended.
3, the replacement of oil in the second about a month or so to
clean oil filters
Nowe:discard engine oil pai oil bolts, 0-rings, springs and oil
filters will swap out.
Go into oil
Release oil

P28 P29
Carburetor adjustment
Carburetor is a key part of the car, the need for fine adjustment.
Most adjustments should be entrusted with the experse and
experience COOLSTER dealers or repair shops.
Standard Idle:
1600 ± 150 to / min
1. Connect speed
2. Speed Fesval through idle
screw on the carburetor, idling
provisions set to rotate within
the raise into the engine speed,
to a decrease in engine speed
from
Idle adjustment Rear gear lubricants
Please check before each riding gear box aer the oil spill, if there
is any leakage, to COOLSTER dealer inspecon and maintenance.
In addion to the regular maintenance in accordance with the
manual inspecon interval aer gear lubricants.
1, in the post-Shing placed beneath the gear box oil basin to
collect waste gear lubricants.
2, removed aer the oil refueling gear bolts and exclusive oil
bolts, will gear aer the gear lubricant from the inside.
3, gear lubricants row aer installaon oil bolts, and then bolt to
the specified torque lock.
4, aer joining the provisions of gear lubricants, and then fied
with refueling and locking bolt.
Aer gear lubricants: four-stroke special gear lubricants. 130 ml
Locking torque: row aer gearbox oil bolts: 23 N • m.
Nut-release oil Nut-go into oil
Air Filters
Filters should carry out regular checks,
cleaning. If necessary, replaced.
1, open up air filter fixed screws.
2,discard filter and filter Cover
Cover screwdriver.
3, remove air filter core.
Note: In adjusng the throle
cable free trip before, we must
adjust engine idling.
Through rotaonal regulator to
adjust throle cable, it can lead to
throle the right hand free Filed
doors inerary.
Free trip:
3 to 7 mm
1,loosen lock nut.
2,Hin into a regulator or unl
aaining the free trip.
The throle cable adjustment
AdjusterLocked nut

P30 P31
Spark Plug inspecon
Model: D7TC
Clearance: 0.6~0.7 mm
Torque: 12.5 N • M
The spark plug is an important
engine parts, and easy to check.
The state can spark plug of the
engine that state.
The normal riding in the car, in
the center electrode white ceramic insulators around the ideal
color is appropriate. Brown. Do not aempt to self-diagnosis of
any fault, and should be sent to COOLSTER the car dealer or
repair shop. You must be regularly removed and examined
spark plugs, as heat and carbon deposion will spark plugs
slowly breakdown and ablaon. If the electrode ablaon too
seriously, we must use the provisions of its spark plugs will be
replaced.
Before installing the spark plug, the regulaon should be
used to measure the thickness electrode gap, if necessary, will
be adjusted to space requirements value.
Note: If you have not installed when the spark plug torque
wrench, torque correct esmaon method is ghtening its
hand to exceed 1 / 4 to 1 / 2 laps
0.6~0.7mm
The front wheel brake adjustment
he front wheel brake handle free
trip for 10 - 15 mm
1, loosen lock nut
2,rotaon cable
length regulator,
screw or screw into the appropriate
date and up.
3, ghten the lock nut.
When the brake handle and can
not be used to appropriate requests,
please COOLSTER commissioned by
the dealer or repair shop to adjust
brake shoes.
Driving chain relaxaon of inspecon
Note: rotang wheel several mes
to idenfy the most compact locaon
of the chain. When the chain in the
most compact posion, check or
adjust chain relaxaon.
The normal relaxaon of 10 to 20
mm. If relaxaon beyond 20 mm
should be adjusted.
Locked nut
Adjuster
Locked nut
Adjuster
AdjusterLocked nut

P32 P33
The drive chain adjustment
1、loosen the fixed chain adjuster screw and nut.
2、For tensioning chain, the chain by rotang clockwise
direcon on the M8 regulator an-reteat-pine nut and nut. If
required relax chain, according to the direcon of rotaon 10,000
an-chain adjuster on the M8 and the prevenon of an-retreat
Pine Nut Nut. Forward and rear axle into. The same should be
fully rotate the regulator of the M8 and the prevenon of
an-retreat Pine Nut Nut, Pian would maintain coaxial.
3、in the adjustment, must ghten all loosen the parts.
4、in the adjustment, the chain must ghten regulaon of the
fixed screws and muts.
Note: chain relaxaon too small engines and other key will zero
overloading. Relaxaon should be made to maintain the
prescribed limit scope.
Ad juster Setscrew Ad juster
The drive chain lubricaon
The chain includes many mutual operaon of the parts. If the
chain would not carry out proper maintenance, the chain that
will soon wear. Therefore, we must carry out regular
maintenance of the chain. In this dusty region riding car, the
more maintenance is necessary.
1, may use any brands of spray-chain lubricant. First, the use
of brush or cloth to remove all the dirt and mud masonry. Then
two rows of siding between the center and all spraying
lubricant on the roller.
2, For cleaning chain, will be removed from the board, the
Bapst in soluon should as far as possible removal of masonry
scale. The chain removed from the soluon and make it dry.
The chain lubricaon will be carried out immediately to
prevent corrosion.

P34 P35
Throle limited & parking funcon
Baery
Check the baeries baery electrolyte level, and recognizing
the terminal and the wiring of the baery casing is not leakage.
If the electrolyte level low, add dislled water.
Please use parking buon when you are parking,see picture.
1、Fasten front brake
2、Press parking buon
Le picture throle limited nut .
(1)adjust screw
(2)lock nut
(3)parking buon
Note: The baery electrolyte checks at least once a month.
Warning:
● use baeries to be recharged in 30 minutes and cooled to
room temperature to ensure the proper use of baeries.
Baery electrolyte toxic and therefore dangerous, and so will
cause serious burns. The electrolyte contains sulfuric acid.
Avoid contact with skin, eyes or clothing.
● baery would have exploded gas. Should stay away from
sparks, flames, cigarees, and so on, in or rechargeable baery
sealed in a space, venlaon should be maintained. Near the
baery should always work to protect your eyes.
● should be placed in child care could not get places.
adjust screw
adjust nut
parking button

P36 P37
The replacement fuse
1, fuse at the top of baeries.
2, if the fuse fuse, customs breakpoint fire Switches and
circuit switching problem. With the correct installaon of the
new ampere fuse. Connect the switch and watch the work of
electrical installaons. Fusing immediately if the fuse again,
please COOLSTER dealer or repair shop contact.
Warning:
● Do not use the recommended ampere rang higher than
the fuse. Under the correct rang is the fuse will cause
large-scale damage to electrical system and will cause the fire.
Fuse
Provides fuse: 10 amps
Fuse box
CLEANING
1, in order to keep the car clean and protect the surface
appearance of the painng, electroplang, should regularly or
irregularly its cleansing. When cleaning, use of external
surface water irrigaon, rush soil. Use a so cloth or sponge
dip cleaning liquid bubble gently cleans the outer surface, to
avoid residual gravel surface and paint scratches electroplang
layer. Finally reuse water for irrigaon.
2, aenon:
● washing, to avoid using the high-pressure water erosion
under parts:
(1) ignion switch;
(2) mul-purpose switch;
(3) Below cushion;
(4) The exhaust pipe muffler exports;
(5) air filter inlet
Aer the car wash thoroughly dry, and then start engine,
running for a few minutes. Finally repeatedly braking
performance brake inspecon and adjustment unl braking
performance standards so far.
Special Note: in the hot engine, the first will not wash.
Engine room temperature with the same queson again when
cleaning. If water pressure caused the brake, the former
damping seals and electrical parts Loss.
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