Joyner JNSZ1100SVB User manual

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Owner’s Manual
Repair Manual
Parts manual
READ THIS MANUAL CAREFULLY
IT CONTAINS IMPORTANT SAFETY
INFORMATION.
MINIMUM
RECOMMENDED
OPERATOR AGE:
FOR OFF-ROAD USE ONLY
This vehicle is designed and manufactured for off-road use only.
USA only:
It does not confirm to federal motor vehicle safety standards, and operation on
Public streets, roads, or highways is illegal
16
JNSZ1100SVB

INTRODUCTION
Thank you for choosing JOYNER JNSZ800MVA. It represents the result of
many years of JOYNER experience in the production of utility vehicles. With
the purchase of this JOYNER, you can now appreciate the high degree of
craftsmanship and reliability that have made JOYNER a leader in this field.
This manual will provide you with a good basic understanding of the
features and operation of this vehicle. It also includes basic maintenance
and inspection procedures. If you have any questions regarding the
operation or maintenance of your vehicle, please consult a JOYNER dealer.
Please read this manual carefully before operating this vehicle. Do not
attempt to operate this vehicle until you have attained adequate knowledge
of its controls and operating features. Regular inspections and careful
maintenance, along with good operating techniques, will help ensure that
you safely enjoy the capabilities and reliability of this vehicle.

CONTENTS
Warranty policy................................................................................................................5
OWNER’S MANUAL......................................................................................................15
1. FOREWORD.......................................................................................................15
2. A FEW WORDS ABOUT SAFETY.......................................................................16
3. IMPORTANT SAFETY INFORMATION...............................................................16
Follow the Age Recommendation .......................................................................................16
Always Wear a Helmet........................................................................................................ 16
Drive Off-Road Only............................................................................................................ 16
Take Time to Learn & Practice ............................................................................................ 17
Be Alert for Off-Road Hazards ............................................................................................17
Drive within Your Limits....................................................................................................... 17
Don’t Drink and drive .......................................................................................................... 17
Never run your Go- Kart indoors.........................................................................................17
Keep away from moving parts of the Off high way recreational vehicle .............................. 17
Skidding or Sliding .............................................................................................................. 17
4. SAFETY LABELS................................................................................................17
5. ARE YOU READY TO DRIVE? ...........................................................................19
Before you drive your Off high way recreational vehicle for the first time, we urge you to: . 19
Before each drive, be sure:
.................................................................................................19
Protective Apparel............................................................................................................... 19
Drive Training...................................................................................................................... 20
Age Recommendation ........................................................................................................20
No Alcohol or Drugs ............................................................................................................ 21
6. IS YOUR VEHICLE READY TO DRIVE? ............................................................21
Pre-drive Inspection ............................................................................................................ 21
7.SAFE DRIVING PRECAUTIONS .........................................................................22
Off-Road Use Only.............................................................................................................. 22
Keep Hands and Feet on Controls...................................................................................... 23
Control Speed ..................................................................................................................... 23
Use Care on Unfamiliar or Rough Terrain ...........................................................................23
Do Not Perform Stunts ........................................................................................................ 24
8. SPECIFICATIONS...............................................................................................25
9. OPERATION INSTRUCTION ..............................................................................26
Control pedal ...................................................................................................................... 26
Park brake lever and shift selector......................................................................................26
Switch ................................................................................................................................. 27
Indicating and gauges.........................................................................................................28
Passengers......................................................................................................................... 29
10. MAINTENANCE ................................................................................................30
Chassis Maintenance.......................................................................................................... 30
Engine maintenance ...........................................................................................................43
Bulb replacement................................................................................................................ 48

Parts manual ...............................................................................................................138
1. ENGINE ............................................................................................................138
1. COOLING SYSTEM......................................................................................................138
2. CYLINDER BLOCK....................................................................................................... 139
3. CRANKSHAFT..............................................................................................................140
4.EXHAUST MANIFOLD ..................................................................................................141
5. INTAKE SYSTEM .........................................................................................................142
6. LUBRICATING DEVICE................................................................................................ 144
7. CYLINDER HEAD.........................................................................................................145
7. CYLINDER HEAD.........................................................................................................146
8. COVER-VALVE CHAMBER ..........................................................................................147
9. OIL PAN ........................................................................................................................ 148
10. VALVE MECHANISM..................................................................................................149
10. VALVE MECHANISM..................................................................................................150
10. VALVE MECHANISM..................................................................................................151
11. IGNITION DEVICE
......................................................................................................152
12. PISTON AND CONNECTING ROD DEVICE .............................................................. 153
13. OTHER ACCESSORY 1 .............................................................................................154
14. OTHER ACCESSORY 2 .............................................................................................155
2.4T08A2 TRANSSMISSION ILLUSTRATION......................................................156
1.CASE&ACCESSORY ....................................................................................................156
2.COUNTERSHAFT .........................................................................................................158
3.INPUT SHAFTASSY .....................................................................................................160
4.SHIFT FORK& SHIFT- FORK SHAFT ........................................................................... 162
5.SHIFT CONTROLMACHANISM ...................................................................................164
6.DRIVEN GEAR ASSY.SPEED REDUCER.....................................................................167
3.CHASSIS ...........................................................................................................169
1.Frame，aluminium board .............................................................................................. 169
2.Engine mount assy ........................................................................................................171
3.Gear -shift mechanism
...................................................................................................172
4.Steering assy ................................................................................................................. 173
5.Throttle and park assy ................................................................................................... 175
6.Parking brake assy ........................................................................................................177
7.brake assy ..................................................................................................................... 178
8.Front susp assy..............................................................................................................179
9.Fuel tank and gasoline pump
.........................................................................................181
10.Muffler.......................................................................................................................... 183
11.Rear susp left ............................................................................................................... 185
12.Rear susp,right............................................................................................................. 187
13.Cooling cycle................................................................................................................ 189
14.Electical appliance ....................................................................................................... 191
15.Fin assy,front cover......................................................................................................193
16.Seat and safety belt .....................................................................................................195
17.Rack relative option ..................................................................................................... 196

18.Fender relative option ..................................................................................................197
19.Spotlight relative option .............................................................................................198
20.Long cobined handle option ...................................................................................... 199
21.Short combined handle option................................................................................... 200
22.Big flag staff mount option .........................................................................................201
24.Alum combined pipe clamp option............................................................................. 203
25.Small flagstaff mount option ...................................................................................... 204
26.Shock absorber coat option ......................................................................................... 205
27.Tools and bag kit option ............................................................................................... 206
28.Envelopment and foam cover option............................................................................207
29. luxury absorber shock option ......................................................................................208
Wearing parts ........................................................................................................209
1. Body ..................................................................................................................209
2.Engine ................................................................................................................210
3.Transmission ...................................................................................................... 211
4.Standard part......................................................................................................212
PREPARATION ATTACH INSTRUCTION ...................................................................213
1.Remove Packing ................................................................................................213
2.Install the front suspension arm..........................................................................214
3.Attach front shock absorber ...............................................................................215
4.Attach tie rod end and front wheel......................................................................216
4.Attach tie rod and front wheel.............................................................................217
5.Attach the rear suspension arm..........................................................................218
6.Attach drive shaft................................................................................................219
7.Attach rear shock absorber ................................................................................221
8.Attach rear wheel ...............................................................................................222
9.Check vehicle.....................................................................................................223
DEALER PRE-DELIVERY INSPECTION ....................................................................224

Warranty policy