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  9. Cooper & Hunter CH-HP07UMPNK Operating instructions

Cooper & Hunter CH-HP07UMPNK Operating instructions

Thank you for choosing Cooper&Hunter air-to-water heat pump, please read this installation & owner`s
manual carefully before operation and retain it for future reference.
Installation & Owner`s manual
Air-to-water heat pump
AIR-TO-WATER HEAT PUMP
MINIPOWER
Models:
CH-HP07UMPNK
CONTENT
1
2
2
2
3
4
5
5
5
6
7
9
9
12
12
13
14
15
16
16
17
18
18
20
25
26
26
28
28
28
30
30
31
32
33
1. Preface .........................................................................
2. Safety Precautions ...................................................
2.1 Mark notes ..............................................................
2.2 Icon notes ...............................................................
2.3 Warning . .................................................................
2.4 Attention . ................................................................
3. Overall information of the heat pump ...................
3.1 Device description .................................................
3.2 Features of the air heat pump . .......................
3.3 Heat pump dimension and view ...........................
3.4 Specification data ...................................................
4. Installation . ................................................................
4.1 Installation Schematic . .........................................
4.2 Transit .....................................................................
4.3 Installation occasions . .........................................
4.4 Water loop connection . .........................................
4.5 Installation space ...................................................
4.6 Water tank selection . ..............................................
4.7 Power supply connection ......................................
4.8 Cable and switch . ....................................................
4.9 Trial running . ..........................................................
5.Controlling and Operation ......................................
5.1 Function of wire controller . ...................................
5.2 Usage of wire controller ........................................
5.3
. ...................................
6.Troubleshooting and extra information ...............
6.1Parameter list and breakdown table . .................
7. The main controller terminals ................................
7.1 Wire control interface diagram and definition . ....
7.2 Controller interface diagram and definition . ..........
7.3 T .............................................
8. Appendix .....................................................................
8.1 Caution & Warning ..................................................
8.2 Cable specification . ...............................................
8.3 Pump specification . ...............................................
Color Display Calibration
he extended module
1
Preface
Positioning, installation and
commissioning must be
carried out by trained
personnel working in
accordance with these
operating and installation
instructions.
Where children or persons with limited
physical, sensory or mental capabilities
are to be allowed to control this equip-
ment ensure that this will only happen
under supervision or after appropriate
instructions by a person responsible for
their safety. Children should be super-
vised to ensure that they do not play with
the equipment.
Carefully read these operating and
installation instructions and keep them
safe. Should the equipment change
hands, pass these instructions to the
subsequent owner. Pass them to the
trained contractors for servicing
purposes.
Protection
Qualified only
The pictures and drawings in
this manual is for your infor-
mation only.
The manufacture has the
right to chance or improve
the product when it is needed,
without prior notification to the
users of this device.
For information
Necessary reading
When the product is delivered to the users, please check whether there is
any damage on the unit during transportation; If there is any please talk
with the forwarder or the contractor.
If the heat pump unit just can be installed a while latter, please keep it free
from damage, rust or abrasion by following methods.
1, all the access like the water connections must be sealed correctly;
2, the unit must be free from sunshine, and placed under 45℃;
3, the unit must be free from heavy dust to avoid dirty on the evaporator;
4, the unit must be placed free from chaos to avoid accident.
5, please check the unit during stock
Quality check at first receipt of this product
Welcome to air source water heat pump. Your decision to purchase heat
pump will reward you for many years.
This is your assurance that you have purchased quality heat pump system
available,one that is manufactured in a state-of-the-art facility and go with
innovation.
2
Mark Notes
Mark Meaning
A wrong operation may lead to death or heavy injury on people.
A wrong operation may lead to harm on people or loss of material.
WARNING
ATTENTION
Icon Notes
Icon Meaning
Prohibition. What is prohibited will be nearby this icon
Compulsory implement. The listed action need to be taken.
ATTENTION (include WARNING)
Please pay attention to what is indicated.
To prevent the users and others from the harm of this unit, and avoid damage on the unit or other
property, and use the heat pump properly, please read this manual carefully and understand the following
information correctly.
The piping connection and wiring should be installed according to the local legal laws and regulations as
well as the profession standard.
Safety Precautions
安装前注意事项
The heat pump must be installed by qualified personals,
to avoid improper installation which can lead to water
leakage, electrical shock or fire.
Please make sure that the unit and power connection
have good earthing, otherwise may cause electrical shock.
Installation
Professional installer
is required.
Earthing is required
Warning
Meaning
Operation Meaning
PROHIBITION
Shut off the power
DO NOT put fingers or others into the fans and evaporator
of the unit, otherwise harm may be occurred.
When there is something wrong or strange smell, the power
supply need to be shut off to stop the unit. Continue to run
may cause electrical short or fire.
Move and repair
Entrust
Prohibit
Entrust
When the heat pump need to be moved or installed again,
please entrust dealer or qualified person to carry it out.
Improper installation will lead to water leakage, electrical
shock, injury or fire.
It is prohibited to repair the unit by the user himself, otherwise
electrical shock or fire may be occur.
When the heat pump need to be repaired, please entrust
dealer or qualified person to carry it out. Improper movement
or repair on the unit will lead to water leakage, electrical
shock, injury or fire.
Meaning
Safety Precautions
3
Meaning
Meaning
Switch off
the power
Prohibition
Please switch off the power for clean or maintenance.
It is prohibited to use copper or iron as fuse. The right fuse
must be fixed by electrician for the heat pump.
It is prohibited to spray the flammable gas to the heat pump,
as it may cause fire.
Installation
Operation
Prohibition
安装前注意事项
Attention
Check the
installation basement
Please check the installation basement in a period (one month),
to avoid any decline or damage on the basement, which may
hurt people or damage the unit
Fix the unit
Installation Place
Need
circuit breaker
The unit CANNOT be installed near the flammable gas.
Once there is any leakage of the gas, fire can be occur.
Make sure that the basement of the heat pump is strong
enough, to avoid any decline or fall down of the unit
Make sure that there is circuit breaker for the unit, lack of
circuit breaker can lead to electrical shock or fire.
Safety Precautions
4
5
Overall information of the heat pump
The air source heat pump extracts heat from ambient air and transfer it to water. By
circulating the water, the energy is used to warm the house efficiently. Through the usage of
floor heating, the heat pump COP can be as high as 4.5
Compared with oil boiler, gas boiler and electrical heater, heat pump is the best solution with
high efficiency, safety and environment protect.
This air source heat pump use advanced heating tech-nology and intelligent control system,
to produce hot water at more than 55℃. So it can work with the floor heating pipe, the fan coil
or the radiator,and replace the boiler directly.
3.2.Features of the AIR HEAT PUMP
1, Save our planet---earth, by green technology
Heat pump transfer heat from air to the space for heating, so that there is no burning,
no waste, no dirty gas, thus maintain good environment for human and save earth from waste.
2, Serve people by high efficiency and money saving
The heat pump is driven by electricity, and annually average efficiency can be higher than 4.
By timer function, users can make use of the electric power at the low point of a day, thus save
money for every family.
3, Good for life with safe running
To use heat pump for heating can avoid electrical shot and burning, thus keep people free from
explosion or poisoning.
4, Easy operation
Heat pump is controlled and protected by micro-computor based contro-ller, the desired water
temperature is set according to real requirement.System protection program will guarantee the
unit to be running at hard environment.
In reverse, cooling is also available when it is needed.
3.1.Device description
In addition, the air heat pump can be used to provide hot water for sanitary use, like kitchen,
shower, etc.
Overall information of the heat pump
6
3.3.Heat pump dimension and view
Unit Model:CH-HP07UMPNK
4-φ14
382
445
630
1048
605
Wire controller
High pressure gage
Water outlet
DN25
water inlet
DN25
58
335
95
122
Overall information of the heat pump
7
3.4.Specification data
kW
kcal/h
kW
kcal/h
kW
kcal/h
kW
kcal/h
kW
kW
kW
kW
A
W
RPM
dB(A)
inch
3
m/h
kPa
mm
mm
kg
kg
(Subject to drawings of the heat pump)
(Subject to data on the package)
(Subject to data on the nameplate)
(Subject to data on the package)
CH-HP07UMPNK
9.5
8168
6.3
5589
7.4
6363
5.9
5073
2.5
2.1
1.8
2.3
230V~/50Hz
1
Rotary
1
85
830
56
1
1.55
60
10.3/9.2/8.1/10.2
Model
Packing Size (L/W/H)
Net Weight
Gross Weight
*Heating Capacity
Water Pressure Drop
Unit Dimension (L/W/H)
**Heating Capacity
***Heating Capacity
Cooling Capacity
*Power Input for Heating
Power Input for Cooling
Power Supply
Compressor Quantity
Compressor Type
Fan Quantity
Fan Power Input
Fan Rotate Speed
Noise
Water Connection
Water Flow Rate
**Power Input for Heating
***Power Input for Heating
Running Current
(*Heating/**Heating/***Heating/C )ooling
o o o o
1.*Hot Water:outdoor temperature DB/WB20 C/15 C ,outlet water circulation from 15 C to 55 C ;
o o o o
2.**Heating:outdoor temperature DB/WB7 C/6 C ,outlet water 55 C,inlet water (return) 50 C;
o o o o
3.***Heating:outdoor temperature DB/WB7 C/6 C ,outlet water 35 C,inlet water (return) 30 C;
o o o o
4.Cooling:outdoor temperature DB/WB35 C/24 C ,outlet water 7 C,inlet water (return)12 C .
Overall information of the heat pump
8
Heating Perfomance curve
9
Installation
4.1 Installation schematic
4.1.1 The connection diagram of hot water project
4.1.2 The connection diagram of space heating project
Fresh Water
Water level controller
Return pipe form user
Solenoid valve
Water Tank
Sensor
S1
S2
Drainage DN20
Showers
Hot water supply
water pumps
Hot water circulating
water pumps
DN50
Outlet Water
Inlet Water
Outlet Water
Inlet Water
Circulating
Water Pump
Buffer Tank
Fresh Water
Return Water
Fan Coil
Radiator
Floor Heating
Installation
10
Floor Heating
Radiator
Fan Coil
Tap Water
Electric heater
Tap Water
3 way valve
Tem Sensor
Water Tank
Water Tank
4.1.3 The connection diagram of hot water and space heating project
11
Installation
Current leakage protector
Please must connect one current leakage protector between power supply and circuit breaker.
Power off
Please power off the heat pump when there is thunder/radio/power grid fluctuating
Affecting our heat pump running. After that, power on and restart our heat pump by pressing
On/off button.
The running condition for the heat pump is from -15℃~43℃.
Please do not use lake water, river water or untreated ground water for our heat pump.
Running condition
Defrosting
When there is frost formed on the unit, heat pump will enter defrosting mode(2-10min)
to make heat pump running at good condition.
Fan motor will be stopped during defrosting mode.
Running protection
During high temp. ambient condition, Fan motor might stop running
Shutdown Protection
After heat pump being shut down,
compressor will stop for 3 minutes at least before it starting up once again.
Function introduction
12
4.2.Transit
When the unit need to be hung up during installation, a 8
meters cable is needed, and there must be soft material
between the cable and the unit to prevent damage to the
heat pump cabinet. (See picture 1)
WARNING
DO NOT touch the heat exchanger of the heat
pump with fingers or other objects!
Picture 1
When the heat pump is transported please keep the unit
stand up. The unit cannot be laid down, otherwise the
inner parts of the device may be damaged.
There must be enough space around the unit for maintenance.
The place is free from heat radiation and other fire flame.
There must be not obstacles near the air inlet and outlet of the heat pump.
There must be water channel around the heat pump to drain the condensing water .
A place which is free from strong air blowing.
The location must have good ventilation.
The unit can be installed on any place outdoor which can carry heavy machine such as
terrace, housetop, ground and so on.
A pall is needed in winter to protect the heat pump from snow.
4.3.Installation occasions
Or please use forklift, since there is wood chassis as package.
Installation
13
Installation
4.4. Water loop connection
Please pay attention to below matters when the water pipe is connected:
Try to reduce the resistance to the water from the piping.
The piping must be clear and free from dirty and blocks. Water leakage test must be
carried out to ensure there is no water leaking. And then the insulation can be made.
Attention that the pipe must be tested by pressure separately. DO NOT test it together
with the heat pump.
There must be expansion tank on the top point of the water loop, and the water level in
the tank must be at least 0.5 meter higher than the top point of the water loop.
The flow switch is installed inside of the heat pump, check to ensure that the wiring and
action of the switch is normal and controlled by the controller.
Try to avoid air stayed inside of the water pipe, and there must be air vent on the top
point of the water loop.
There must be thermometer and pressure meter at the water inlet and outlet, for easy
inspection during running.
The connection between the heat pump and the construction is better to be flexible type,
to avoid vibration transfer. The support to the water pipe must be separate, but not rely
on the heat pump unit
There must be drainage on the low points of the water system, and there is already drainage
on the chassis of the heat pump. The water in the system must be drain out during winter
if the heat pump is not running. And there must be air vent on the high point of the water
system to drive air of the water. Drainage and air vent need not to be insulated, in order to
maintain.
Installation
14
4.5.Installation space
Attention: Please make sure that the height of other stacked thing around the heat pump
should lower than our heat pump, and please keep distance between these two parts.
(1) when the heat pump is installed under basement, indoor/other confined space, please
pay attention to the air inlet/outlet:
for CH-HP07UMPNK,cycled air volume should no less than 3200m3/h;
≥500mm
≥800mm
≥1000mm
≥1000mm
≥800mm
≥800mm
≥800mm
≥500mm
≥1000mm
The unit
Nut
Spacer
Rubber cushion
Expansion bolt
Concrete
Single unit ( Picture 1)
Multi-units(Picture 2)
4.6.Water tank selection
Water tank should with stainless steel for inner tank, outer tank can with
stainless steel or color steel, and there should be 50mm-100mm foam insulation
between outer and inner tank. The water tank structure as following:
15
Installation
Attention:
1) The height of Hot water supplying port should 80mm higher than that recycled water port;
The distance from recycled water port to the bottom of water tank is at least 100mm;
2) Please make sure that there is insulation for water tank to make sure that the
temp decreasing is no more than 5℃ after one day and night. And water tank should
meet the dust prevention and fungi-proofing standard of sanitary water.
Water tank structure
Hot water supplying port
Hot water returning port
Tapping water inlet port
Water level switch port
Service port
Hot water
inlet port
Overfall port
water tank temp sensor
Recycled water port
Drain outlet
200mm
500mm
Installation
16
4.7.Power supply connection
Open the front panel, and open the power supply access.
The power supply must go through the wire access and be connected to the power supply
terminals in the controlling box.
If the outside water pump is needed, please insert the power supply wire into the wire access
also and connect to the water pump terminals.
If an additional auxiliary heater is need to be controlled by the heat pump controller, the relay
(or power) of the aux-heater must be connected to the relevant output of the controller.
4.8.Cable and switch
The unit should use independent power supply, Wiring required by Table 6.1, Power supply
voltage must in line with rated voltage.
Power supply circuit must be equipped with an All-pole disconnect device have at least 3mm
contact opening distance.
The wiring must be completed by professional technicians in accordance with circuit diagram.
Power supply circuit must have earth wire, the earth wire of power should be connected with
external earth wire safely. And the external earth wire must be in order.
The creepage protection device must be settled in accordance with the relevant national
technical standards for electronic equipment.
The power wire and signal wire should be neatly arranged. High voltage wire and low voltage
wire must be separated and free from any interference, and they must be free from any pipe
and valves of the unit.
When all the wiring is completed, the power can only be connected after a double check.
17
4.9. Trial running
Inspection before trial running
Check the indoor unit, and make sure that the pipe connection is right and the relevant
valves are open .
Check the heat pump unit including all of the screws and parts of the heat pump to see if
they are in good order. When power on, review the indicator on the controller to see if
there is any failure indication. The gas gauge can be connected to the check valve to
see the high pressure(or low pressure) of the system during trial running.
Check the water loop, to ensure that the water inside of the expansion tank is enough, the
water supply is good, the water loop is full of water and without any air. Also make sure
there is good insulation for the water pipe.
Check the electrical wiring. Make sure that the power voltage is normal, the screws are
fastened, the wiring is made in line with the diagram, and the earthing is connected.
Trial running
When the water pump runs for 1 minutes, the compressor will start. Hear whether there is
strange sound from the compressor. If abnormal sound occurs please stop the unit and
check the compressor. If the compressor runs well please look for the pressure meter
of the refrigerant.
Then check whether the power input and running current is in line with the manual. If not
please stop and check.
Review whether the outlet water temperature is stable.
The parameters of the controller are set by the factory, it is not allowed to change then
by user himself.
Adjust the valves on the water loop, to make sure that the hot(cool) water supply to each
door is good and meet the requirement of heating(or cooling).
Start the heat pump by press " " key on the controller. Check whether the water
pump is running, if it runs normally there will be 0.2 MPa on the water pressure meter.
Installation
18
Controlling and Operation
①② ③ ④ ⑥⑤
⑦
⑧
⑨ ⑩
5.1.Function of wire controller
(1) Power on interface
(2) Starting up interface
Remark: the wire controller can display the temperature unit as "℉" or "℃" according to
the unit model you bought.

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