Cooper Cleco 47BA B Series User manual

P1891E/EN 11/06
N O R T H A M E R I C A
Cooper Power Tools
P.O. Box 1410
Lexington, SC 29071-1410
E U R O P E
Cooper Power Tools GmbH & Co. OHG
Postfach 30
D-73461 Westhausen
47BA…B…
Cordless EC angle nutrunner
47 B A … S B … AM3
Series Attachment
47 AM3 - Square 3/8"
Power Max. Torque
B– Battery 15 - 15 Nm
28 - 28 Nm
35 - 35 Nm
50 - 50 Nm
Tool Style Battery
A– Angle B - 26 V
Feature 1 (Data Transmission) Feature 2 (Scanner)
– IrDA S - Barcode Scanner
W– WLAN
R– RF868 MHz
F– RF915MHz
Retain for future reference!
For additional product information visit our website at http://www.cooperpowertools.com
Instruction Manual
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For this Instruction Manual
This Instruction Manual is intended for all persons who work with this tool but do not do any pro-
gramming work.
The Instruction Manual
• provides important notes for safe and effective use.
• describes the function and operation of the cordless EC angle nutrunner
(referred to below as 47BA).
• serves as a reference work for technical data, service intervals
and spare part orders.
• provides information on options.
For more information on the operation of the 47BA with the TMEB-200 control electronics see
• programming manual controller TMEB-200, no. P1895E
• programming manual TMEB-COM, no. P1898E for PC application
In the text:
47BA represents all models of the
cordless EC angle nutrunner as described here.
➔refers to required actions.
• refers to lists.
Identification text:
Identification graphic:
Copyright protection
Cooper Power Tools reserves the right to modify, supplement or improve the document or the
product without prior announcement. This document may not be reproduced in any way, shape
or form, in full or parts thereof, or copied to another natural or machine readable language or to a
data carrier, whether electronic, mechanical, optical or otherwise without the express permission
of Cooper Power Tools.
47BA represents all models of the cordless EC angle nutrunner as described here.
➔refers to required actions.
• refers to lists.
kursiv refers menu items, i. e.: Diagnostics
<…> refers elements, that have to be selected or deselected, such as buttons or
control boxes, i.e.: <F5>
Courier refers names of paths and files are written in Courier font
i.e.: setup.exe
\ refers selection of an item from the menu i.e.: file \ print
refers a movement in one direction.
refers function and force.
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P1840E_EN 47BA 0206IVZ.fm, 12.04.2006 P1840E/EN 02/06 3
Contents
1 Safety 5
1.1 Presentation of notes............................................................................ 5
1.2 Basic requirements for safe working practices ..................................... 6
1.3 Personnel training................................................................................. 6
1.4 Personal protective equipment ............................................................. 6
1.5 Proper use ............................................................................................ 7
1.6 EMC...................................................................................................... 7
1.7 Noise and vibration............................................................................... 7
2 Scope of supply, transport and storage 8
2.1 Scope of supply .................................................................................... 8
2.2 Transport .............................................................................................. 8
2.3 Storage ................................................................................................. 8
3 Product description 9
3.1 General description............................................................................... 9
3.2 Operation and functional elements..................................................... 10
3.2.1 Function keys...................................................................................... 11
3.2.2 LED display......................................................................................... 11
3.2.3 Start button ......................................................................................... 12
3.2.4 Reverse switch ................................................................................... 12
3.2.5 IrDA interface port............................................................................... 12
3.2.6 Identification – set torque.................................................................... 12
3.2.7 LED lighting ........................................................................................ 13
3.2.8 Rechargeable Battery......................................................................... 13
3.3 System overview – optional accessories ............................................ 14
4 Before initial operation 15
4.1 Setting up tool holder.......................................................................... 15
4.2 Environmental conditions.................................................................... 15
4.3 Load battery........................................................................................ 15
4.4 Replacing the battery.......................................................................... 16
5 First Operation 17
5.1 Perform the rundown .......................................................................... 17
5.2 Operating status ................................................................................. 17
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6LCDdisplay 19
6.1 Results display.................................................................................... 19
6.2 Status.................................................................................................. 20
6.3 Set position (only allowed with Linking)............................................. 21
6.4 Communications................................................................................. 22
6.5 Diagnostics ......................................................................................... 24
6.6 System fault messages....................................................................... 29
7 Maintenance 33
7.1 Service schedule ................................................................................ 33
7.2 Lubrication Products ........................................................................... 34
7.3 Disassembling gear ............................................................................ 34
7.4 Disassembling angle attachment........................................................ 35
7.5 Assembling angle attachment............................................................. 36
8 Spare parts 39
8.1 Gear + angle attachment .................................................................... 40
8.2 Angle attachment ............................................................................... 42
8.3 Tool holder with IrDA interface port..................................................... 44
8.4 Fixture order list.................................................................................. 46
9 Service 47
9.1 Re-Calibration..................................................................................... 47
10 Technical Data 48
10.1 Dimensions 47BA ............................................................................... 48
10.1.1 Dimensions of tool holder (Optional) ................................................. 49
10.2 Performance Data............................................................................... 49
10.3 Electrical data ..................................................................................... 50
10.3.1 Battery power supply .......................................................................... 50
10.3.2 Output stage servo electronic ............................................................. 50
10.3.3 Control electronics.............................................................................. 50
10.3.4 IrDA interface port............................................................................... 51
10.3.5 Torque transducer............................................................................... 51
11 Disposal 51
12 Glossary 53
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Safety 1
1Safety
1.1 Presentation of notes
Warning notes are identified by a signal word and a pictogram:
• The signal word describes the severity and the probability of the impending danger.
• The pictogram describes the type of danger.
WARNING!
Possibly dangerous situation situation for the health of persons.
If this warning is not observed, very serious injury may result.
CAUTION!
Possibly harmful situation for the health of persons or property and environmental damage.
If this warning is not observed, injuries, property or environmental damage may occur.
NOTE
General notes,
Contain application tips and particularly useful information, but no warnings on hazards.
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Safety
1
1.2 Basic requirements for safe working practices
You should read all instructions.
Non-observance of the instructions below may result in electrical shock, burns and serious inju-
ries.
1.3 Personnel training
All operators must be trained and experienced before operating the 47BA.
The 47BA must be repaired by authorized technicians from Cooper Power Tools only.
1.4 Personal protective equipment
When working
• Wear the protective goggles to protect against spurting metal splinters.
Danger of injury by being wrapped up in and caught by machinery
• Wear a hairnet.
• Wear close-fitting clothing.
• Do not wear jewelry.
CAUTION! Work area
➔ Ensure there is enough space in the work area.
➔ Keep the work area clean.
Electrical safety
➔ Protect the 47BA from rain and moisture.
➔ Follow the safety instructions printed on the battery and charger.
Safety of persons
➔ Ensure a secure standing position. Maintain balance.
➔ Make sure that the battery is securely installed before operating the 47BA.
➔ Hold the 47BA tightly in the hand –
be prepared for high short-term reaction torques.
➔ Do not carry the 47BA with the finger on the start button –
prevent accidental operation.
➔ Do not open the battery. Contact with acid will cause injury.
➔ Follow generally valid and local safety and accident prevention rules.
Safe working with and around fastening tools
➔ Inspect sockets for visible damage and cracks.
Replace damaged sockets immediately.
➔ Disconnect the 47BA from the battery before replacing the sockets.
➔ Only use screw inserts for machine-controlled fastening tools.
➔ Make sure that the sockets are securely inserted.
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Safety 1
1.5 Proper use
The 47BA is designed exclusively for fastening and releasing threaded fasteners.
The 47BA must communicate with the TMEB-100 control unit or a PC via the IrDA port of the tool
holder (order no. 935290) only.
The 47BA
• Do not use it in areas with an explosion hazard.
• Do not open it or modify it structurally.
• Only use with accessory parts which are approved by the manufacturer
(see 3.3 System overview – optional accessories, Seite 14).
• Do not use as a hammer or for re-bending.
1.6 Standards
1.6.1 FCC Compliance
This device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions:
1. This device may not cause interference.
2. This device must accept any interference, including interference that may cause undesired
operation of the device.
In accordance with FCC15.21, changes or modifications not expressly approved by the party
responsible for compliance could void the user’s authority to operate the equipment.
1.6.2 Canadian Compliance
Operation is subject to the following two conditions: (1) this device may not cause interference,
and (2) this device must accept any interference, including interference that may cause undes-
ired operation of the device.
1.6.3 EMC
Industrial environment EMC limit class A.
The following EMC standards are complied with.
Interference emission
DIN EN 61000-6-4
Interference resistance
DIN EN 61000-6-2
1.7 Noise and vibration
Noise level <60 dB(A) at free speed (without load) according to ISO 3744.
Vibration values <2.5 m/s² according to ISO 5349.

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Scope of supply, transport and storage
2
2 Scope of supply, transport and storage
2.1 Scope of supply
Check shipment for transport damage and ensure that contents match scope of supply:
147BA
1 18 VDC replaceable battery nickel metal hydride (NiMH)
1Markingfoil
1 This instruction manual
1 Declaration of Conformity
1 Factory test certificate for transducers
2.2 Transport
Transport and store the 47BA in the original packaging. The packaging is recyclable.
2.3 Storage
For short-term storage and for protection against damage.
➔ Place the 47BA in the tool holder.
For storage longer than 100 hours
➔ Disconnect battery from the 47BA.
The battery is discharged by the electronics integrated in the 47BA.
WARNING!
Danger of explosion from short circuit
➔ Protect the 47BA and the battery from moisture.
➔ Do not bring any electrically conducting objects such as paper clips, coins, keys, nails or
screws in contact with the battery contacts.
➔ When storing the battery outside the 47BA or the battery charger cover the battery con-
tacts.
Object Time period Storage temper-
ature
Supplemental information
47BA without
battery
No guideline –25 °C to +40 °C
Rechargeable
Battery
Short-term –20 °C to +45 °C
Long-term,
from 1 year
–20°Cto+35°C
recommended:
+10 °C to +30 °C
30 % – 50 % store charged;
recharge after 1 year to avoid total
discharge
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Product description 3
3 Product description
3.1 General description
• Sturdy, brushless motor with resolver.
Shut-off is torque/angle-controlled.
• LCD display with information on status, torque and angle.
• Green OK and red NOK LED display provides information
on the current fastening result.
• LED lighting makes it possible to find the screw point quickly.
• Clockwise/counterclockwise rotation
• Low vibration level
• Servo and fastening electronics are integrated in the 47BA.
• Fastening parameters are set with the TMEB-100 controller or a PC.
Data is transmitted from the controller to the tool holder via RS232.
• Rundown data is sent to the TMEB-100 controller or a PC by placing the 47BA into the tool
holder. Data is transmitted from the tool holder to the 47BA via the IrDA interface port (infra-
red).
• Types with WLAN data communication use the WLAN to transmit set points and results.

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Product description
3
3.2 Operation and functional elements
This chapter describes the operating and functional elements and their functions:
Fig. 3-1:
1 Function keys
2 LED display
3 Start button
4 Reverse switch
5 IrDA (infrared interface port)
6 Set torque – stick-on marking foil
7 LED lights for fast location of the fastening position
8 Rechargeable Battery
9 LCD display with information on torque, angle and status
54
1
8
2
6
9
3
7
2
2
2
2
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Product description 3
3.2.1 Function keys
Left function key
• Confirm error message
➔ Press once.
• Activate Diagnosis menu
e.g. query number of rundowns to complete the service schedule.
➔ Press for three seconds: Test Menu.
➔ Press once. Count.
➔ To exit the menu, press this key for three seconds: Exit Menu.
Right function key
• Cancel menu selection
➔ Press once.
For more information see 6.3 Set position (only allowed with Linking) , page 21 and 6.5 Diagnos-
tics , page 24.
3.2.2 LED display
The LED display shows each operating mode and the result of the last screwing cycle (see 5.2
Operating status , page 17):
Software update
During Software Update, the actual programming process is indicated by rapid flashing alternat-
ing between red and green at irregular intervals.
LEDs Operating status Result
after screwing cycle
Steady light Green Active OK
Steady light Red Active NOK
Flashing light Green –
low frequency
Energy saving mode
Flashing light Green Standby
None Sleep
If Linking is selected on TMEB-100:
Flashing light Green –
high frequency
Advanced / Linking Linking OK
Flashing light Red Advanced / Linking Linking NOK
NOTE
Do not interrupt programming by removing the battery during this phase.
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Product description
3
3.2.3 Start button
The start button has 2 functions (Standard for TMEB-100):
• It activates the LED lighting.
➔ Press down the button halfway and hold it.
• It starts the motor, the LED lighting goes out.
➔ Hold down the button completely.
3.2.4 Reverse switch
The reverse switch changes the rotation direction of the 47BA:
Clockwise rotation – for screwing in screws
Press reverse switch to detent.
When the start button is pressed Active appears on the LCD display.
Counterclockwise rotation – for loosening or screwing out screws
Press reverse switch to detent.
When the start button is pressed Left appears on the LCD display.
3.2.5 IrDA interface port
The 47BA communicates with the TMEB-100 controller or a PC via the IrDA interface port. For
data transmission and programming of the 47BA place the 47BA in the tool holder. Data trans-
mission is possible in the Active, Energy saving mode and Standby operating modes but not pos-
sible in Sleep (see 5.2 Operating status, Seite 17).
3.2.6 WLAN interface port
The WLAN data transmission is used for data communication between the controller and the
Tool. Before start of a fastening cycle the WLAN data transmission is used in order to define the
parameter, like turn off torque, on the Tool. If all values are defined the worker could start the fas-
tening cycle. After a fastening cycle is complete the WLAN data transmission is used in order
transmit the reached final values, like peak torque and turned angle, back to the controller. These
values usually used on the controller for documentation of the production process.
NOTE
If the data transmission was interrupted, the 47BA reports Synch error on the reversed
LCD display. Place the 47BA in the tool holder again. The complete data transmission is
acknowledged on the display with Rest 512.

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Product description 3
3.2.7 Identification – set torque
To identify the set torque on the 47BA, glue the corresponding marking foil to the right and the left
of the LCD display.
3.2.8 LED lighting
LED lighting make it possible to quickly find the screw point. To start it, press the start button half
way (see 3.2.3 Start button, Seite 12).
3.2.9 Rechargeable Battery
For information on the battery see
4.3 Load battery, Seite 15
4.4 Replacing the battery, Seite 16
10.3.1 Battery power supply , page 50.
Part no. 935330

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Product description
3
3.3 System overview – optional accessories
Fig. 3-2: System overview – optional accessories
Tool holder with IrDA interface port
and RS232 connection cable
Part no. 935290
Replacement battery
Part no. 935129
RS232 extension cable (IrDA)
Part no. 935154/3m
Part no. 935155/6m
Part no. 935157/10m
4-battery charger
Part no. 935143 (230 VAC)
Part no. 935152 (115 VAC)
1-battery charger
Part no. 935150 (230 VAC)
Part no. 935151 (115 VAC)
47BA
– Communication unit –
(Scope of supply)
Controller for
electric nutrunner
TMEB-100
Alternative:
Controller with
PC software
TMEB-COM
RS232
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Before initial operation 4
4 Before initial operation
The 47BA has been configured by Cooper Power Tools. A setting for your specific screw joint
needs must only be made with the TMEB-100 controller or a PC by a qualified person. See the
following:
• Programming manual TMEB-100
• Programming manual TMEB-COM
4.1 Setting up tool holder
➔ Mount the tool holder on a stable base.
➔ Select the location in such a way that no outside light shines onto the tool holder.
This can inhibit data transmission.
➔ Lay the connection cable in such a way that there is no danger that persons can trip.
4.2 Environmental conditions
4.3 Load battery
➔ Follow the safety instructions printed on the battery and charger.
➔ Fully charge new batteries or those not used for a long time.
The full charge is reached after 4–5 cycles (Charge / discharge).
➔ Fully charge the battery without interruption.
➔ After approx. 10 charges, do a controlled discharge of the battery The battery capacity
remains.
➔ Do not totally discharge the battery (<0.8V).
Ambient temperature 0 °C to maximum +40 °C
Humidity 0 to 80 %, not with dew
Working height Up to 1000 m over msl
WARNING!
Electrical shock, overheating or leakage of corrosive liquid from the battery can occur when
using incorrect chargers or batteries.
➔ Use only original Cleco batteries and chargers.
They are designed for use together.
NOTE
With proper use, the battery can be charged at least 500 times.
Here the following is important:
Battery charge temperature 5 °C to +40 °C
recommended: +10 °C to +30 °C
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Before initial operation
4
➔ Protect the battery from impact.
➔ Keep the charger and battery contacts clean and dry.
➔ Protect the battery from moisture.
➔ The battery can remain in the charger when not in use.
Power is supplied to it via a float charge.
➔ Replace used batteries and recycle them (see 10 Environment, page 28.)
4.4 Replacing the battery
Fig. 4-1:
Fig. 4-2:
Inserting the battery
➔ Insert the battery into the tool guide
until the catches securely engage.
Removing the battery
➔ Press the catches together and pull the
battery forward from the grip.
1.
2.
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First Operation 5
5 First Operation
5.1 Perform the rundown
Make sure that the battery is securely installed before operating the 47BA. The 47BA is
now ready for use. After you press and release the start lever, the LCD display shows
the message Ready.
When the rundown has been done, place the tool into the tool holder. The results of the rundown
are shown under the Run screen menu item.
5.2 Operating status
The operating modes change in the following order.
The following functions are available depending on the display:
Operating
status
LED display LCD display Function
Active Steady light:
Red – Rundown Not O.K
Green – Rundown O.K.
On Screws
Data transmission
Automatic switch to the following after 1 minute idle time:
Energy sav-
ing mode
Flashing light Green Off Data transmission
Automatic switch to the following after 11 minute idle time:
Sleep Off Off Data transmission is not
possible
Manual switch from Sleep to Active:
Press down start button and hold down for approx. 1 second.
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First Operation
5
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LCD display 6
6 LCD display
6.1 Results display
Die LCD display consists of a three-line display with 6 characters each to indicate
status, torque and angle.
First line – Status:
Second line – Shut-off torque in Nm:
Third line – Shut-off angle in degrees:
OK Result is OK
NOK Result is not OK
OFF Torque transducer offset fault
CAL Torque transducer calibration fault
ENC Angle encoder fault
IP Current overload in output section
IIT Requested motor output is too high
TMAX Maximum fastening time exceeded
RC Rundown terminated by disabled start signal
TS Depth sensor signal was active at Start or
deactivated during the fastening process (Series 17BP only)
Tq< Torque too low
Tq> Torque too high
A<< Angle too low
A> Angle too high
Error Error occurred
TShut-off torque
AShut-off angle
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LCD display
6
6.2 Status
RUN Screen
Ready is displayed when no other status message takes precedence and the tool is ready for
operation.
Standard operating mode
Standard mode is selected when Linking is not activated. The application is selected at the
Run Screen or via the App. selection inputs.
The display shows how many more rundowns can be executed before the fastening results
memory unit is full and the rundown data has to be transmitted to the TMEB-100.
Linking operating mode
Linking mode is selected if linking
is activated (see Advanced application builder\Linking).
The top line displays the first position to be fastened. The number of positions in displayed
in the second line. The third line displays how frequently this position was repeated in the event
of a NOK rundown.
Emergency function active
If Emergency is active during fastening, this is indicated by the status display Emergency active.
(2.6.12 Activate Emergency)
Ready
Remain
512
N.Pos1
of 3
Rpl 0
Emerge
Strate
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