Cooper Cleco 47BA B Series User manual

P1891E/EN 11/06
N O R T H A M E R I C A
Cooper Power Tools
P.O. Box 1410
Lexington, SC 29071-1410
E U R O P E
Cooper Power Tools GmbH & Co. OHG
Postfach 30
D-73461 Westhausen
47BA…B…
Cordless EC angle nutrunner
47 B A … S B … AM3
Series Attachment
47 AM3 - Square 3/8"
Power Max. Torque
B– Battery 15 - 15 Nm
28 - 28 Nm
35 - 35 Nm
50 - 50 Nm
Tool Style Battery
A– Angle B - 26 V
Feature 1 (Data Transmission) Feature 2 (Scanner)
– IrDA S - Barcode Scanner
W– WLAN
R– RF868 MHz
F– RF915MHz
Retain for future reference!
For additional product information visit our website at http://www.cooperpowertools.com
Instruction Manual
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For this Instruction Manual
This Instruction Manual is intended for all persons who work with this tool but do not do any pro-
gramming work.
The Instruction Manual
• provides important notes for safe and effective use.
• describes the function and operation of the cordless EC angle nutrunner
(referred to below as 47BA).
• serves as a reference work for technical data, service intervals
and spare part orders.
• provides information on options.
For more information on the operation of the 47BA with the TMEB-200 control electronics see
• programming manual controller TMEB-200, no. P1895E
• programming manual TMEB-COM, no. P1898E for PC application
In the text:
47BA represents all models of the
cordless EC angle nutrunner as described here.
➔refers to required actions.
• refers to lists.
Identification text:
Identification graphic:
Copyright protection
Cooper Power Tools reserves the right to modify, supplement or improve the document or the
product without prior announcement. This document may not be reproduced in any way, shape
or form, in full or parts thereof, or copied to another natural or machine readable language or to a
data carrier, whether electronic, mechanical, optical or otherwise without the express permission
of Cooper Power Tools.
47BA represents all models of the cordless EC angle nutrunner as described here.
➔refers to required actions.
• refers to lists.
kursiv refers menu items, i. e.: Diagnostics
<…> refers elements, that have to be selected or deselected, such as buttons or
control boxes, i.e.: <F5>
Courier refers names of paths and files are written in Courier font
i.e.: setup.exe
\ refers selection of an item from the menu i.e.: file \ print
refers a movement in one direction.
refers function and force.
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Contents
1 Safety 5
1.1 Presentation of notes............................................................................ 5
1.2 Basic requirements for safe working practices ..................................... 6
1.3 Personnel training................................................................................. 6
1.4 Personal protective equipment ............................................................. 6
1.5 Proper use ............................................................................................ 7
1.6 EMC...................................................................................................... 7
1.7 Noise and vibration............................................................................... 7
2 Scope of supply, transport and storage 8
2.1 Scope of supply .................................................................................... 8
2.2 Transport .............................................................................................. 8
2.3 Storage ................................................................................................. 8
3 Product description 9
3.1 General description............................................................................... 9
3.2 Operation and functional elements..................................................... 10
3.2.1 Function keys...................................................................................... 11
3.2.2 LED display......................................................................................... 11
3.2.3 Start button ......................................................................................... 12
3.2.4 Reverse switch ................................................................................... 12
3.2.5 IrDA interface port............................................................................... 12
3.2.6 Identification – set torque.................................................................... 12
3.2.7 LED lighting ........................................................................................ 13
3.2.8 Rechargeable Battery......................................................................... 13
3.3 System overview – optional accessories ............................................ 14
4 Before initial operation 15
4.1 Setting up tool holder.......................................................................... 15
4.2 Environmental conditions.................................................................... 15
4.3 Load battery........................................................................................ 15
4.4 Replacing the battery.......................................................................... 16
5 First Operation 17
5.1 Perform the rundown .......................................................................... 17
5.2 Operating status ................................................................................. 17
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6LCDdisplay 19
6.1 Results display.................................................................................... 19
6.2 Status.................................................................................................. 20
6.3 Set position (only allowed with Linking)............................................. 21
6.4 Communications................................................................................. 22
6.5 Diagnostics ......................................................................................... 24
6.6 System fault messages....................................................................... 29
7 Maintenance 33
7.1 Service schedule ................................................................................ 33
7.2 Lubrication Products ........................................................................... 34
7.3 Disassembling gear ............................................................................ 34
7.4 Disassembling angle attachment........................................................ 35
7.5 Assembling angle attachment............................................................. 36
8 Spare parts 39
8.1 Gear + angle attachment .................................................................... 40
8.2 Angle attachment ............................................................................... 42
8.3 Tool holder with IrDA interface port..................................................... 44
8.4 Fixture order list.................................................................................. 46
9 Service 47
9.1 Re-Calibration..................................................................................... 47
10 Technical Data 48
10.1 Dimensions 47BA ............................................................................... 48
10.1.1 Dimensions of tool holder (Optional) ................................................. 49
10.2 Performance Data............................................................................... 49
10.3 Electrical data ..................................................................................... 50
10.3.1 Battery power supply .......................................................................... 50
10.3.2 Output stage servo electronic ............................................................. 50
10.3.3 Control electronics.............................................................................. 50
10.3.4 IrDA interface port............................................................................... 51
10.3.5 Torque transducer............................................................................... 51
11 Disposal 51
12 Glossary 53
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Safety 1
1Safety
1.1 Presentation of notes
Warning notes are identified by a signal word and a pictogram:
• The signal word describes the severity and the probability of the impending danger.
• The pictogram describes the type of danger.
WARNING!
Possibly dangerous situation situation for the health of persons.
If this warning is not observed, very serious injury may result.
CAUTION!
Possibly harmful situation for the health of persons or property and environmental damage.
If this warning is not observed, injuries, property or environmental damage may occur.
NOTE
General notes,
Contain application tips and particularly useful information, but no warnings on hazards.
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Safety
1
1.2 Basic requirements for safe working practices
You should read all instructions.
Non-observance of the instructions below may result in electrical shock, burns and serious inju-
ries.
1.3 Personnel training
All operators must be trained and experienced before operating the 47BA.
The 47BA must be repaired by authorized technicians from Cooper Power Tools only.
1.4 Personal protective equipment
When working
• Wear the protective goggles to protect against spurting metal splinters.
Danger of injury by being wrapped up in and caught by machinery
• Wear a hairnet.
• Wear close-fitting clothing.
• Do not wear jewelry.
CAUTION! Work area
➔ Ensure there is enough space in the work area.
➔ Keep the work area clean.
Electrical safety
➔ Protect the 47BA from rain and moisture.
➔ Follow the safety instructions printed on the battery and charger.
Safety of persons
➔ Ensure a secure standing position. Maintain balance.
➔ Make sure that the battery is securely installed before operating the 47BA.
➔ Hold the 47BA tightly in the hand –
be prepared for high short-term reaction torques.
➔ Do not carry the 47BA with the finger on the start button –
prevent accidental operation.
➔ Do not open the battery. Contact with acid will cause injury.
➔ Follow generally valid and local safety and accident prevention rules.
Safe working with and around fastening tools
➔ Inspect sockets for visible damage and cracks.
Replace damaged sockets immediately.
➔ Disconnect the 47BA from the battery before replacing the sockets.
➔ Only use screw inserts for machine-controlled fastening tools.
➔ Make sure that the sockets are securely inserted.
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Safety 1
1.5 Proper use
The 47BA is designed exclusively for fastening and releasing threaded fasteners.
The 47BA must communicate with the TMEB-100 control unit or a PC via the IrDA port of the tool
holder (order no. 935290) only.
The 47BA
• Do not use it in areas with an explosion hazard.
• Do not open it or modify it structurally.
• Only use with accessory parts which are approved by the manufacturer
(see 3.3 System overview – optional accessories, Seite 14).
• Do not use as a hammer or for re-bending.
1.6 Standards
1.6.1 FCC Compliance
This device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions:
1. This device may not cause interference.
2. This device must accept any interference, including interference that may cause undesired
operation of the device.
In accordance with FCC15.21, changes or modifications not expressly approved by the party
responsible for compliance could void the user’s authority to operate the equipment.
1.6.2 Canadian Compliance
Operation is subject to the following two conditions: (1) this device may not cause interference,
and (2) this device must accept any interference, including interference that may cause undes-
ired operation of the device.
1.6.3 EMC
Industrial environment EMC limit class A.
The following EMC standards are complied with.
Interference emission
DIN EN 61000-6-4
Interference resistance
DIN EN 61000-6-2
1.7 Noise and vibration
Noise level <60 dB(A) at free speed (without load) according to ISO 3744.
Vibration values <2.5 m/s² according to ISO 5349.

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Scope of supply, transport and storage
2
2 Scope of supply, transport and storage
2.1 Scope of supply
Check shipment for transport damage and ensure that contents match scope of supply:
147BA
1 18 VDC replaceable battery nickel metal hydride (NiMH)
1Markingfoil
1 This instruction manual
1 Declaration of Conformity
1 Factory test certificate for transducers
2.2 Transport
Transport and store the 47BA in the original packaging. The packaging is recyclable.
2.3 Storage
For short-term storage and for protection against damage.
➔ Place the 47BA in the tool holder.
For storage longer than 100 hours
➔ Disconnect battery from the 47BA.
The battery is discharged by the electronics integrated in the 47BA.
WARNING!
Danger of explosion from short circuit
➔ Protect the 47BA and the battery from moisture.
➔ Do not bring any electrically conducting objects such as paper clips, coins, keys, nails or
screws in contact with the battery contacts.
➔ When storing the battery outside the 47BA or the battery charger cover the battery con-
tacts.
Object Time period Storage temper-
ature
Supplemental information
47BA without
battery
No guideline –25 °C to +40 °C
Rechargeable
Battery
Short-term –20 °C to +45 °C
Long-term,
from 1 year
–20°Cto+35°C
recommended:
+10 °C to +30 °C
30 % – 50 % store charged;
recharge after 1 year to avoid total
discharge
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Product description 3
3 Product description
3.1 General description
• Sturdy, brushless motor with resolver.
Shut-off is torque/angle-controlled.
• LCD display with information on status, torque and angle.
• Green OK and red NOK LED display provides information
on the current fastening result.
• LED lighting makes it possible to find the screw point quickly.
• Clockwise/counterclockwise rotation
• Low vibration level
• Servo and fastening electronics are integrated in the 47BA.
• Fastening parameters are set with the TMEB-100 controller or a PC.
Data is transmitted from the controller to the tool holder via RS232.
• Rundown data is sent to the TMEB-100 controller or a PC by placing the 47BA into the tool
holder. Data is transmitted from the tool holder to the 47BA via the IrDA interface port (infra-
red).
• Types with WLAN data communication use the WLAN to transmit set points and results.

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Product description
3
3.2 Operation and functional elements
This chapter describes the operating and functional elements and their functions:
Fig. 3-1:
1 Function keys
2 LED display
3 Start button
4 Reverse switch
5 IrDA (infrared interface port)
6 Set torque – stick-on marking foil
7 LED lights for fast location of the fastening position
8 Rechargeable Battery
9 LCD display with information on torque, angle and status
54
1
8
2
6
9
3
7
2
2
2
2
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