ZURN QCRTQCMRKIT User manual

Removal and Installation
of (#1, #5, and #6) Pins
1. If necessary, pins can be removed
by placing a punch on the round,
smooth side of the pin and tapping
with a hammer.
2. To install new pins, line up the
pathway with a small screwdriver,
insert the round smooth end of the
pin into the hole and tap the knurled
end of the pin with a hammer until
the pin is ush with the surface.
Removal of Existing
E-Clip (#4) and
Adjustment Pin (#3)
1. With the handles fully open, make
note of the adjustment number on
the Pin (#3) facing the dot on
the tool.
2. Remove existing E-Clip (#4) by
prying it away from the pin with a
at head screw driver or needle
nose pliers.
3. Tap the adjustment pin (#3) out as
far as you can with needle nose
pliers then remove pin by hand
using a pulling/wiggling motion.
Installation of New
E-Clip (#4) and Adjustment
Pin (#3)
1. Clean the adjustment pin area
of the tool with a brush and rag
to remove any dirt and surface
rust. Be careful not to remove the
adjustment dot marking on the tool.
2. Use a ratchet bar
clamp to close
the jaws until the
hole in the jaw
clears the hole in
the tool. Move the
upper handle to
align its hole with the hole in the
jaw. Insert the adjustment pin (#3)
into the aligned holes, positioning
the pin so the appropriate number
is facing the dot on the tool. Jiggle
the handle until the pin seats fully
into position and the groove on
the other side of the pin clears the
surface of the tool.
(continued on next page)
Kit Includes:
1. Upper and Bottom Handle Large
Pins, Qty. 3
2. Middle Handle Pin with 2 E-Clips,
Qty. 1
3. Adjustment Pin, Qty. 1
4. Adjustment Pin E-Clip, Qty. 1
5. Ratchet Bar Pin, Qty. 1
6. Upper Handle Small Pin, Qty. 1
INSTALLATION INSTRUCTIONS
QCRTQCMRKIT - Repair Kit
For QCRTQCM - Medium QickClamp
®
Crimp Tool
1
1
6
12
4
5
3
4
3
5
1
1
6
12
Watch our PEX Tool Repair Video
on our One Zurn YouTube Channel.

Installation of New
E-Clip (#4) and Adjustment
Pin (#3) - Continued
3. Remove the ratchet bar clamp to
release the jaws. Turn the tool over
to expose the other side of the pin.
The groove in the pin should be
above the surface of the tool. Place
the E-Clip (#4) on the surface of
the tool with its opening positioned
around the
groove in
the pin. Use
needle nose
pliers to push
the E-Clip
onto the pin
until it snaps
into place. (Note: The E-Clip will
rotate freely but should not come
o without prying with force.)
Apply a lubricant to the moving
parts. Perform a crimp and check
with gage. If crimp does not gage
properly, remove E-Clip, push pin
far enough so it can be turned, then
position the pin so that the next
sequential number on the pin is
facing the dot on the tool. Push the
pin while jiggling the handle to seat
the pin. Install E-Clip (#4). Repeat
until crimp gages properly.
Removal of (#2)
Middle Handle Pin with
Two E-Clips
1. If necessary, existing middle handle
pin with two E-Clips (#2) can be
removed by rst removing one of
the two E-Clips. Pry one of the
E-Clips away from the pin using a
at heat screwdriver. (See Removal
of E-Clip (#4) for illustration).
2. Push the pin while jiggling
the middle handle until you
can grab the other side of the
pin, with E-Clip, and pull the pin
out completely.
Installation of (#2)
Middle Handle Pin with
Two E-Clips
1. To install a new middle handle pin
with two E-Clips (#2) rst remove
one of the two E-Clips that are
attached to the new pin. This is
accomplished by holding the pin
securely between the E-Clips
with pliers while pulling one of the
E-Clips from the pin with needle
nose pliers. Insert the pin through
the aligned holes of the upper and
middle handles until the pin is fully
seated and the groove on the other
side of the pin clears the surface of
the tool.
2. Install the E-Clip that was
previously removed from the pin
by rst placing the E-Clip on the
surface of the tool with its opening
positioned around the groove in
the pin. Use needle nose pliers to
push the E-Clip onto the pin until it
snaps into place. (See Installation
of E-Clip (#4) for illustration). (Note:
The E-Clip will rotate freely but
should not come o without prying
with force.)
INSTALLATION INSTRUCTIONS
QCRTQCMRKIT - Repair Kit for QCRTQCM - Medium QickClamp Crimp Tool
Form No. ZMKTG370-90, Rev. 04/16
ZURN PEX®, INC. 116 Maple Street, Commerce, TX 75428 Phone: 855-ONE-ZURN (855-663-9876) • 1-800-209-2148
Note: This tool has a life span of 5 adjustments.
The tool’s life can not be extended by replacing
the pin after the 5th adjustment expires.
Parts subject to change without notice.
For troubleshooting and repair assistance,
do not return tool directly to wholesaler.
Call Zurn Customer Care for assistance
at 1-855-ONE-ZURN.
See www.zurn.com for warranty information.