Cornelius P/N 629087002 User manual

Ice Maker Adapter Kit Installation Instructions
© 1999-2010, IMI Cornelius Inc. - 1 - Publication Number: 620917305
INSTALLATION INSTRUCTIONS
FOR ICE MAKER ADAPTER KIT (P/N 629087002) AND (P/N 629087003)
For Hoshizaki Model Series: KM/KML 200/250/400/450/500/600/630/650
!
WARNING:
Disconnect power to the unit before installing the adaptor following all lockout/tag out procedures established by the
user. Verify that all the power is off to the unit before performing any work.
Failure to comply could result in serious injury, death or damage to the equipment.
!
WARNING:
All ice baffle plates and bin stats, if included or recommended in this kit, must be installed as directed in this manual or
the equipment manufacturer’s instructions.
Failure to comply could result in serious injury, death or damage to the equipment.
!
WARNING:
All of the attachment screws and plates must be installed as directed in this manual.
Failure to comply could result in serious injury, death or damage to the equipment.
Perform the following procedure to install the adapter kit.
1. Unpack kit. Make sure all parts in kit are present and in good condition.
2. Position the ice maker adapter lid on the dispenser flush with the rear of the cabinet as shown in Figure 1.
3. Seal ice maker to top of the dispenser adapter lid as follows:
A. Locate the ice maker flush with the rear of the lid and centered (for 24-1/2 inches wide dispenser) as
shown in Figure 1. Run a bead of RTV on the lid inside the perimeter of the ice maker base outline so
that the ice maker will set on the RTV.
Table 1. Applicable Models
Kit Part No. Dispenser Model
629087002 DF/ED150 - 6 Valve (22 inches wide)
629087003 DF/ED 150 - 8 Valve (24-1/2 inches wide)
Table 2. Loose Shipped Parts
Item No. Part No. Name Qty.
1620034802 Adapter Lid (629087002 Kit) 1
620034902 Adapter Lid (629087003 Kit) 1
2620034808 Manual Ice Fill Cover (629087002 Kit) 1
620034901 Manual Ice Fill Cover (629087003 Kit) 1
3 22127 Bracket, Ice Maker Mounting 2
4 620701601 Screw, Sheet Metal, No.10 by 1/2-inch Long 12
5 70209 Thumbscrew, No. 8-32 by 3/8-inch Long 1
6 50904 RTV, 3-oz. Tube 1
7 620028305 Bracket, Bin Thermostat 1
8 70164 Screw, Truss-Head, No. 8-32 by 3/4-inch Long 2
9 70100 Nut, Nylok, No. 8-32 2
10 91957 Label, “Disconnect Power Before Cleaning” 1
11 620917305 Installation Instructions 1
Release Date: November 10, 2010 www.cornelius.com Revision: C

Ice Maker Adapter Kit Installation Instructions
Publication Number: 620917305 - 2 - © 1999-2010, IMI Cornelius Inc.
B. Set the ice maker onto the lid. Note: If installing the ice maker from front of the dispenser, use a
length of 3/4-inch diameter or larger PVC pipe as a “roller” to slide the ice maker over the front
“drip” flange of the dispenser lid.
C. Wipe away any excess RTV.
4. Using the slotted holes in the adapter lid as a template, drill four (4) 0.147” diameter holes (No. 26 drill) into the
dispenser cabinet (see Detail A of Figure 1). Use extreme care not to drill into the ice storage bin. Secure the lid
to the dispenser with four (4) No. 10 sheet metal screws.
5. Install ice maker mounting brackets two (2) as shown in Figure 1. Using the brackets as templates, drill 0.147”
inch diameter holes into the ice maker cabinet and the adapter lid. Use extreme caution not to drill into any ice
maker components (condenser, tubing, etc.). Secure the brackets to the ice maker cabinet with the No. 10 sheet
metal screws provided in the kit.
6. Follow the ice makers Manufacturer’s instructions to complete installation of the ice maker
7. IMPORTANT: The bin thermostat bracket (item 7) must be installed (see Figure 2) in order to prevent overfilling
the ice storage bin
A. Remove the ice maker front panel.
B. Locate the bin thermostat on the lower-right side wall of the ice drop area and remove the two (2)
thumbscrews that hold the bin thermostat in place.
C. Mount the bin thermostat to the bracket (item 7) provided with the kit as shown in Figure 2.
D. Using the thumbscrews from step B preceding, secure the “kit” bracket/bin thermostat assembly from
step C preceding to the same ice drop area position. The purpose of this “kit” bracket is to lower the bin
thermostat for proper filling of the ice storage bin.
E. Replace the ice maker front panel.
8. Install the caution label (item 10) on the manual fill cover (item 2) and secure the cover to the adapter lid with the
No. 8-32 thumbscrew.
9. The ice maker/dispenser is ready for operation.
CAUTION:
!
Bin Thermostat must not interfere with the agitator rotation.

Ice Maker Adapter Kit Installation Instructions
© 1999-2010, IMI Cornelius Inc. - 3 - Publication Number: 620917305
Figure 1.

Ice Maker Adapter Kit Installation Instructions
Publication Number: 620917305 - 4 - © 1999-2010, IMI Cornelius Inc.
Figure 2.