corpro R1400 Operating manual

Core Protection Systems Ltd
1A Millfield Lane
Haydock
St Helens
WA11 9TW
United Kingdom
[phone]
[email protected]
www.corpro.systems
Registered in England & Wales
Company No 10002483, VAT No GB270 0319 41
© Copyright, 2021. Version: 1.1, May 2021
Training and Maintenance
A COMPREHENSIVE GUIDE

© Copyright, Core Protection Systems Ltd, 2021 Page 1
Contents
1. Document Scope and Structure ....................................................................................................4
2. Definitions ......................................................................................................................................6
3. Guidance.........................................................................................................................................7
3.1 HM1400 Half Mask......................................................................................................................7
3.1.1 General Training ....................................................................................................................7
3.1.1.1 Choosing your Mask size ................................................................................................8
3.1.1.2 Donning and Doffing your Half Mask ............................................................................. 9
3.1.1.3 Fit Checking your Half Mask......................................................................................... 10
3.1.1.4 During Use..................................................................................................................... 11
3.1.2 Maintenance ........................................................................................................................ 11
3.1.2.1 Shelf Life ....................................................................................................................... 11
3.1.2.2 General Maintenance ................................................................................................... 12
3.1.3 Cleaning and Disinfection ................................................................................................... 12
3.1.4 Storage................................................................................................................................. 13
3.1.5 Maintenance Intervals......................................................................................................... 13
3.1.6 Disposal................................................................................................................................ 14
3.2 FFM1600 Full Face Mask.......................................................................................................... 15
3.2.1 General Training .................................................................................................................. 15
3.2.1.1 Choosing your Mask size .............................................................................................. 15
3.2.1.2 Donning and Doffing your Full Face Mask ................................................................... 15
3.2.1.3 Fit Checking your Full Face Mask................................................................................. 16
3.2.1.4 During Use..................................................................................................................... 17
3.2.2 Maintenance ........................................................................................................................ 17
3.2.2.1 Shelf Life ....................................................................................................................... 18
3.2.2.2 General Maintenance ................................................................................................... 18
3.2.3 Cleaning and Disinfection ................................................................................................... 18
3.2.4 Storage................................................................................................................................. 19
3.2.5 Maintenance Intervals......................................................................................................... 19

© Copyright, Core Protection Systems Ltd, 2021 Page 2
3.2.6 Disposal................................................................................................................................ 20
3.3 F1100 Filter Range ................................................................................................................... 20
3.3.1 General Training .................................................................................................................. 21
3.3.1.1 Fit your Filters............................................................................................................... 21
3.3.2 Maintenance ........................................................................................................................ 22
3.3.2.1 Shelf Life ....................................................................................................................... 22
3.3.2.2 General Maintenance ................................................................................................... 23
3.3.3 Cleaning and Disinfection ................................................................................................... 23
3.3.4 Storage................................................................................................................................. 24
3.3.5 Disposal................................................................................................................................ 25
3.4 Accessories................................................................................................................................ 25
3.4.1 Spectacle Kit........................................................................................................................ 26
3.4.1.1 Assembly, Attachment and Removal........................................................................... 26
3.4.1.2 Shelf Life, Cleaning and Storage .................................................................................. 28
3.4.1.3 Disposal......................................................................................................................... 28
3.4.2 Portacount Adapter............................................................................................................. 29
3.4.2.1 HM1400 Assembly, Attachment and Removal............................................................. 29
3.4.2.2 FFM1600 Assembly, Attachment and Removal ........................................................... 30
3.4.2.3 Shelf life, Cleaning and Storage................................................................................... 31
3.4.2.4 Disposal......................................................................................................................... 32
3.4.3 Spray Barrier........................................................................................................................ 32
3.4.3.1 Donning and Doffing..................................................................................................... 33
3.4.3.2 Shelf Life ....................................................................................................................... 33
3.4.3.3 Cleaning Procedures and Storage ............................................................................... 34
3.4.3.4 Disposal......................................................................................................................... 34
3.4.4 Exhale Barrier ...................................................................................................................... 35
3.4.4.1 Donning and Doffing..................................................................................................... 35
3.4.4.2 Storage and Disposal.................................................................................................... 36
3.4.5 Pre-filter and Pre-filter Holder ............................................................................................ 36
3.4.5.1 Donning and Doffing..................................................................................................... 37
3.4.5.2 Shelf Life ....................................................................................................................... 38

© Copyright, Core Protection Systems Ltd, 2021 Page 3
3.4.5.3 Cleaning and Disinfection ............................................................................................ 38
3.4.5.4 Storage.......................................................................................................................... 38
3.4.5.5 Disposal......................................................................................................................... 39
3.5 Spares ........................................................................................................................................ 39
3.5.1 Component Identification................................................................................................... 40
3.5.2 Changing Components........................................................................................................ 41
3.5.2.1 HM1400 – Changing the Endoskeleton and/or Bayonets ........................................... 41
3.5.2.2 HM1400 – Changing the Elastic Strap, Harness and/or Buckles................................. 42
3.5.2.3 HM1400 – Changing the Valves .................................................................................... 43
3.5.2.4 FFM1600 – Changing the Endoskeleton and/or Bayonets .......................................... 44
3.5.2.5 FFM1600 – Changing the Valves ................................................................................... 45
3.5.2.6 FFM1600 – Changing the Bezel..................................................................................... 46
4. Further Advice .............................................................................................................................. 49
References ............................................................................................................................................ 50
Appendix 1............................................................................................................................................ 50

© Copyright, Core Protection Systems Ltd, 2021 Page 4
1. Document Scope and Structure
The purpose of this document is to provide comprehensive guidance for the training and
maintenance of Corpro products. This document may be used and/or referenced by:
•Distributors of Corpro products who may provide product assistance to customers
•Those who act as a Corpro Service Centre
•Health and Safety / Infection Control Leads who are advising others on how to appropriately
wear and maintain Corpro products
•Individuals who wear Corpro products as part of their occupational uniform
The current scope of the Corpro product range is as follows:
•HM1400 Half Mask
•FFM1600 Full Face Mask
•F1100 Filter Range (with 9 filter variants)
•Range of Accessories (including the medical Barrier products and the Portacount adapter)
•Range of Spares for both the HM1400 half mask and the FFM1600 full face mask
Training may or may not be necessary for all products within the Corpro range.
The general structure of the document will be as follows:
1. HM1400 Half Mask
a. How to use/wear, shelf life, how to maintain, clean and store, disposal
2. FFM1600 Full Face Mask
a. How to use/wear, shelf life, how to maintain, clean and store, disposal
3. F1100 Filter Range
a. How to select and use/wear, shelf life, how to maintain, clean and store, disposal
4. Accessories
a. More detail on accessories which require certain procedures for effective usage
b. How to use/wear, longevity, how to maintain, clean and store, disposal
5. Spares
a. Spare identification and how to change certain spare parts
b. NB: This section does not cover all spares, but references the processes for the more
commonly used spares
To aid in customer training and support, we provide a wealth of instructional and informational
videos. If such a video exists for a certain procedure, a web link will be included in the appropriate
section. However, should you wish to browse the current selection of videos, you are able to here:
https://vimeo.com/corpro

© Copyright, Core Protection Systems Ltd, 2021 Page 5
This document is purely for training and maintenance guidance and therefore does not cover the
following topics:
•The approvals, features and benefits of Corpro products
•Fit testing protocols
A Corpro Representative will be able to provide information and advice on the above points separately
to this document.
This guide is for information purposes only. Choices made are ultimately the responsibility of Health
and Safety personnel using or distributing the products due to their specific knowledge of their
area/working environment. If considering usage of Corpro products, it would be best to read the
entirety of this document as well as speak to a Corpro Representative to allow fully informed
respiratory safety equipment choices to be made.
Corpro reserves the right to update or amend this document at any time without prior notice. Version
number specified on the cover page footer, as applicable. Additionally, as part of Appendix 1, any
changes from previous versions will be referenced, explained and dated.

© Copyright, Core Protection Systems Ltd, 2021 Page 6
2. Definitions
Certain terms and acronyms may be used throughout the document which are specific to the
respiratory / health and safety industries.
•Adequacy: According to the UK’s Health and Safety Executive (HSE) in their practical guide
‘HSG53’1, when we refer to RPE as ‘adequate’, we mean “it is right for the hazard and reduces
exposure to the level required to protect the wearer’s health”.
•Adjusting: ‘Adjusting’ a mask means to alter the positioning of one or many of the mask
components whilst wearing the mask with the aim of achieving a better fit.
•Fit: When discussing how well a tight-fitting respirator ‘fits’, it means how well the facepiece
seals onto the face. If a mask is poorly fitted, the mask is likely to allow air ingress.
•Fit test vs Fit check: Fit testing is different to fit checking. A fit test should be carried out as
part of the RPE selection process, before being worn in hazardous environments, to establish
the most adequate and suitable RPE for the wearer. This should be performed at least once a
year or after a long period of storage, and should be undertaken by an accredited fit tester. A
fit check is a procedure that should be performed by the wearer every time they don their RPE,
and this confirms whether a seal has been achieved.
•Leak test: Another name for a ‘fit test’ (see above). Other phrases which can be used are ‘leak
tightness test’ and ‘functional leak test’.
•Negative pressure check: Another name for ‘fit check’ (see above).
•Respirator: As defined by the HSE in HSG531, respirators (filtering devices) “use filters to
remove contaminants from the air being breathed in.”
oFurther, for context, ‘non-powered respirators’ rely “on the wearer’s breathing to
draw air through the filter”.
•PPE: Personal protective equipment.
•RPE: Respiratory protective equipment.
•Suitability: According to the HSE in HSG531, when we refer to RPE as ‘suitable’, we mean “it is
right for the wearer, task and environment, such that the wearer can work freely and without
additional risks due to the RPE”.
•Tight-fitting facepiece: As defined in HSG531, tight-fitting facepieces “rely on having a good
seal with the wearer’s face” and “a face fit test should be carried out to ensure the RPE can
protect the wearer”.

© Copyright, Core Protection Systems Ltd, 2021 Page 7
3. Guidance
For your information, facial hair should be removed in advance of wearing tight-fitting respiratory
equipment such as the Corpro HM1400 half mask or the FFM1600 full face mask. This is because facial
hair will reduce the effectiveness of the seal between the mask and face. If an individual cannot clean-
shave for personal or religious reasons, they should speak to an appropriate Respiratory Health and
Safety individual within their organisation to discuss RPE options.
During cleaning procedures, be aware that the products may be contaminated before disinfecting.
Wear PPE before and during cleaning processes to reduce risk and dispose of/clean such PPE
appropriately and safely after use. All cleaning should be undertaken in a sterile or uncontaminated
environment.
Keep all Corpro products out of reach of children – small parts may be a choking hazard.
3.1 HM1400 Half Mask
The Corpro HM1400 Half Mask is a reusable, elastomeric respirator which requires an appropriate pair
of F1100 range filters attached (depending on airborne contaminants; both filters must be of the same
type and class). See section 3.3 for more information about the F1100 range filters. The mask can also
be used with various Corpro accessories (specified in section 3.4).
3.1.1 General Training
This section will cover the processes on how to appropriately select, wear, adjust and check the fit of
your HM1400.

© Copyright, Core Protection Systems Ltd, 2021 Page 8
3.1.1.1 Choosing your Mask size
How to measure your face to establish the most likely HM1400 size for you. This process can be
undertaken in two ways.
NB: The most comfortable size for you, or the size which enables you to achieve a fit, may be different
from your recommended mask size depending on your facial features and preferences. Also, if in
between sizes (e.g., if you find your measurement to be between small and medium), both sizes
should fit but one size may be more comfortable than the other.
Instructional video: https://vimeo.com/corpro/choosing-your-mask-size
Pictorial instructions:
Written instructions:
Option 1 – Self measurement and sizing chart
1. Measure the distance from the bridge of your nose to the tip of your chin using any convenient
measuring tool. Do not follow the contour of your nose.
2. You can either download and print your mask sizing chart from
www.corpro.systems/resources, email [email protected]ms and ask for a downloadable
version, or request the chart directly from any Corpro Representative.
3. Use the sizing chart and map your measurements to find your most likely size.
Option 2 – Sizing calliper
The sizing calliper recommends your mask size without the need for explicit measurements. The
calliper can be purchased as an individual item.
1. Place the tip of the more curved, shorter side of the calliper on the tip of the chin and move
the other tip of the calliper gently towards the bridge of your nose until there is contact.

© Copyright, Core Protection Systems Ltd, 2021 Page 9
2. Read the recommended size which is displayed on the calliper.
3.1.1.2 Donning and Doffing your Half Mask
How to put on and take off your half mask. Ensure you have established your recommended mask size
in advance of donning (see section 3.1.1.1).
Instructional video: https://vimeo.com/corpro/donning-and-doffing-your-half-mask
Pictorial instructions:
Donning –
Written instructions:
Step 1 – Donning
1. For first time use, ensure both your straps are released from the locked position. The strap is
‘unlocked’ when the strap is positioned over the locking tabs inside of the front cover.
2. Also loosen all straps prior to donning when using for the first time.
3. Fasten buckles around your neck and slightly tighten straps if necessary.
4. Securely locate the head cradle/harness on the crown of your head.
5. Adjust the mask and straps until secure and comfortable. The tension in the straps above and
below the oronasal should be balanced.