Cosel TUNS50F User manual

1 Connection for Standard Use
TUNS-19 1
Connection for Standard Use
TUNS-23
3.1 Input voltage range
3.2 Overcurrent protection
3.3 Overvoltage protection
3.4 Thermal protection
3.5 Remote sensing
3.6 Adjustable voltage range
3.7
Withstanding Voltage/Isolation Voltage
3.1 Input voltage range
3.2 Overcurrent protection
3.3 Peak current protection
3.4 Overvoltage protection
3.5 Thermal protection
3.6 Remote ON/OFF
3.7 AUX for Remote ON/OFF circuit
3.8 Remote sensing
3.9 Adjustable voltage range
3.10 Adjustable constant current range
3.11 Inverter operation monitor (IOG)
3.12
Power good (PG)
3.13 Withstanding Voltage/Isolation Voltage
4 Series and Parallel Operation
TUNS-22
4 Series and Parallel Operation
TUNS-29
8 Others TUNS-31
4.1 Series operation
4.2 Parallel operation
4.1 Series operation
4.2 Parallel operation
4.3 N+1 redundant operation
8.1 Medical Isolation Grade
5 Cleaning TUNS-22
5 Cleaning TUNS-30
TUNS-20
TUNS-20
TUNS-20
TUNS-21
TUNS-21
TUNS-21
TUNS-21
TUNS-24
TUNS-24
TUNS-24
TUNS-25
TUNS-25
TUNS-25
TUNS-25
TUNS-26
TUNS-26
TUNS-27
TUNS-28
TUNS-28
TUNS-28
TUNS-22
TUNS-22
TUNS-29
TUNS-29
TUNS-30
TUNS-31
2 Wiring Input/Output Pin
TUNS-19 2
Wiring Input/Output Pin
TUNS-23
2.1 Wiring input pin
2.2 Wiring output pin
2.3 Wiring +BC/-BC pins
2.1 Wiring input pin
2.2 Wiring output pin
2.3 Wiring +BC/-BC pins
TUNS-19
TUNS-20
TUNS-20
TUNS-23
TUNS-23
TUNS-24
3 Function TUNS-20 3 Function TUNS-24
6
Lifetime expectancy depends on
stress by temperature difference
TUNS-22
6 Peak current TUNS-30
7
Lifetime expectancy depends on
stress by temperature difference
TUNS-31
AC-DC Power Supplies Bus Converter.Power Module Type
Instruction Manual
TUNS50F, TUNS100F TUNS300F, TUNS500F, TUNS700F, TUNS1200F
TUNS-18
July 27, 2020

1 Pin Connection1 Connection for Standard Use
¡To use TUNS series, connection shown in Fig.1.1 and external
components are required.
¡This product uses conduction cooling method (e.g. heat radiation
from the aluminum base plate to the attached heat sink).
Reference: “Derating”
Load
FG
+
+
F1 TH1
FG FG
CY
Co
C1
+BC -BC
Cbc
AC IN
AC1
AC2
+VOUT
-VOUT
-S
+S
TUNS50F
TUNS100F
Noise
filter
Heatsink
C2
+S, -S : TUNS100F
Fig.1.1 Connection for standard use
Table 1.1 External components
No. Symbol Components Reference
1 F1 Input fuse
2.1 “Wiring input pin (1)”
2 C1 Input Capacitor 2.1 “Wiring input pin (2)”
3 - Noise Filter
2.1 “Wiring input pin (3)”
4 CY Y capacitor
5 TH1
Inrush current protection thermistor 2.1 “Wiring input pin (4)”
6 Co Output capacitor 2.2 “Wiring output pin (1)”
7 Cbc Smoothing Capacitor for boost voltage 2.3 “Wiring +BC/-BC pins (1)”
8 C2 Capacitor for boost voltage 2.3 “Wiring +BC/-BC pins (2)”
9 - Heatsink “option parts”*
*Please refer to website.
2 Wiring Input/Output Pin
2.1 Wiring input pin
(1) F1 : External fuse
¡Fuse is not built-in on input side. In order to protect the unit, install
the slow-blow type fuse on input side (as shown in Table 2.1).
Table 2.1 Recommended fuse (Slow-blow type)
Model TUNS50F TUNS100F
Rated current 2A 3.15A
(2) C1 : External Capacitor for input side
¡Install a lm capacitor as input capacitor C1 of which the capaci-
tance and ripple current capability are above the values shown in
Table 2.2.
¡Use a safety approved capacitor with 250V ac rated voltage.
¡If C1 is not connected, it may cause the failure of the power sup-
ply or external components.
Table 2.2 Input Capacitor C1
No. Model Voltage Capacitance Rated ripple
current
1 TUNS50F AC250V 1μF or more 3A or more
2 TUNS100F 1μF or more 3A or more
(3) CY : Noise lter/Decoupling capacitor
¡The product doesn’t have noise lter internally.
Please connect external noise lter and primary decoupling capaci-
tor CY for low line noise and stable operation of the power supply.
¡The operation of the power supply may be unstable due to the
resonance of the lter or inductance.
¡Install a correspondence filter, if it is required to meet a noise
standard or if the surge voltage may be applied to the unit.
¡Install a primary decoupling capacitor CY, with more than 470pF,
near the input pins (within 50mm from the pins).
¡When the total capacitance of the primary decoupling capacitor is
more than 8800pF, the nominal value in the specication may not
be met by the Hi-Pot test between input and output. A capacitor
should be installed between output and FG.
(4) TH1 : Inrush current limiting thermistor
¡It has a possibility that internal components fail by inrush current,
so please use power thermistor or inrush current limiting circuit to
keep input current below 60A.
¡If you use power thermistor and turn the power ON/OFF repeat-
edly within a short period of time, please have enough intervals
so that a power supply cools down before being turned on. And
appropriate intervals should be set even if inrush current limiting
circuit except power thermistor is used.
AC-DC Power Supplies Bus Converter.Power Module Type TUNS50F, TUNS100F
Instruction Manual
TUNS-19 July 27, 2020

¡The output voltage may become unstable at low temperature due
to the ESR of power thermistor. In this case, increase the capaci-
tance of Cbc more than recommended value or connect same
capacitors in parallel. Please evaluate before use.
2.2 Wiring output pin
(1) Co : Output capacitor
¡Install an external capacitor Co between +VOUT and -VOUT pins
for stable operation of the power supply (Fig.1.1).
Recommended capacitance of Co is shown in Table 2.3.
¡Select the high frequency type capacitor. Output ripple and start-
up waveform may be inuenced by ESR-ESL of the capacitor and
the wiring impedance.
¡Install a capacitor Co near the output pins (within 50mm from the
pins).
¡When the power supply is used under 0Cambient temperature,
output ripple voltage increases. In this case, connect 3 capacitors
Co in parallel connection.
Table 2.3 Recommended capacitance Co[μF]
Model Temperature of base plate
Tc=0 to +100CTc=-40 to +100C
Output voltage
(V) TUNS50F TUNS100F TUNS50F TUNS100F
5 2200 2200 2200×3 2200×3
12 470 470 470×3 470×3
24 220 220 220×3 220×3
The specied ripple and ripple noise are measured by the method
introduced in Fig.2.1.
C4 :
5V,12V 10mF
24V 4 .7mF
FG
+
F1 TH1
FG FG
CY
C1
+BC -BC
Cbc
AC IN
AC1
AC2
+VOUT
-VOUT
-S
+S
TUNS50F
TUNS100F
C2
Load
C4
R
C
+
Co
50mm
Oscilloscope
BW:100MHz
1.5m
50W
Coaxial
Cable R=50W
C=0.01mF
Noise
filter
+S, -S : TUNS100F
Fig.2.1 Method of Measuring Output Ripple and Ripple Noise
2.3 Wiring +BC/-BC pins
(1) Cbc : Smoothing capacitor for boost voltage
¡In order to smooth boost voltage, connect Cbc between +BC and
-BC. Recommended capacitance of Cbc is shown in Table2.4.
¡Note that +BC and -BC terminals have high voltage (DC385V typ).
¡Keep the capacitance within the allowable external capacitance.
¡Select a capacitor of which the boost voltage ripple voltage does
not exceed 30Vp-p.
¡When the power supply is operated under -20C, it may make
the boost voltage unstable due to the characteristic of equivalent
series resistor. Please choose the capacitor which has more than
recommended capacitance.
Table 2.4 Recommended capacitance Cbc
No. Model Voltage Cbc Allowable
capacitance range
1 TUNS50F DC420V
or more
82μF 47 to 150μF
2 TUNS100F 120μF 68 to 220μF
(2) C2 : Capacitor for boost voltage
¡Install external capacitors C2 with capacitance shown in table 2.5.
¡If capacitors C2 are not installed, it may cause the failure of the
power supply or external components.
Table 2.5 Recommended capacitance C2
No. Model Voltage Capacitance Rated ripple
current
1 TUNS50F DC450V 0.47μF or more 1A or more
2 TUNS100F 0.47μF or more 1A or more
3 Function
3.1 Input voltage range
¡The input voltage range is from 85 VAC to 264 VAC.
¡In cases that conform with safety standard, input voltage range is
AC100-AC240V(50/60Hz).
¡Be aware that use of voltages other than those listed above may
result in the unit not operating according to specications, or may
cause damage. Avoid square waveform input voltage, commonly
used in UPS and inverters.
3.2 Overcurrent protection
¡Overcurrent protection is built-in and comes into effect over 105%
of the rated current.
Overcurrent protection prevents the unit from short circuit and
overcurrent condition. The unit automatically recovers when the
fault condition is cleared.
¡When the output voltage drops at overcurrent, the average output
current is reduced by hiccup operation of power supply.
3.3 Overvoltage protection
¡Overvoltage protection circuit is built-in. If the overvoltage protec-
tion circuit is activated, shut down the input voltage, wait more
than 3 minutes and turn on the AC input again to recover the out-
put voltage. Recovery time varies depending on such factors as
input voltage value at the time of the operation.
Remarks:
Please note that devices inside the power supply might fail when
voltage of more than rated output voltage is applied to output ter-
minal of the power supply. This could happen when the customer
tests the overvoltage performance of the unit.
To check the function of overvoltage protection, adjust the output
voltage by changing TRM voltage. Please contact us for details.
TUNS50F, TUNS100F AC-DC Power Supplies Bus Converter.Power Module Type
Instruction Manual
TUNS-20
July 27, 2020

¡As wiring or load impedance may generate oscillation or large
fluctuations in output voltage, make sure enough evaluation is
given advance.
3.6 Adjustable voltage range
¡Output voltage between +VOUT and -VOUT can be adjusted by
connecting external resistors to TRM.
¡When the output voltage adjustment is not used, open the TRM
pin respectively.
¡When the output voltage adjustment is used, note that the over-
voltage protection circuit operates when output voltage is set too
high.
¡The wiring to the potentiometer should be as short as possible.
As the ambient temperature uctuation characteristics deteriorate
depending on the types of resistors and potentiometers, please
use resistors and potentiometers of the following specications:
Resistors.............
Metal lm type, coefcient less than ± 100ppm/C
Potentiometers ... Cermet type, coefcient less than ±300ppm/C
¡Output voltage can be adjusted by connecting an external potenti-
ometer (VR1) and resistors (R1 and R2) as shown in Fig. 3.3.
Output voltage will increase if the resistance between 2and 3is
reduced by turning the potentiometer.
Recommended values for external components are shown in
Table 3.1.
Consult us if the power module is used in a different conguration.
+VOUT
-VOUT
-S
+S
TRM
External Resistor R1
External VR1
External Resistor R2
1
25kW
3
TUNS50F
TUNS100F
+S, -S : TUNS100F
Fig. 3.3 Connecting External Devices (TUNS50F/TUNS100F)
Table 3.1 Recommended Values of External Resistors (TUNS50F, TUNS100F)
No. Output
Voltage
Adjustable Range
VOUT±5% VOUT±10%
R1 R2 R1 R2
1 5V 10kW2.7kW4.7kW1kW
2 12V 12kW2.2kW5.6kW560W
3 24V 27kW1.8kW15kW470W
3.7 Withstanding Voltage / Isolation Voltage
¡When testing the withstanding voltage, make sure the voltage
is increased gradually. When turning off, reduce the voltage
gradually by using the dial of the hi-pot tester. Do not use a
voltage tester with a timer as it may generate voltage several
times as large as the applied voltage.
3.4 Thermal protection
¡When the power supply temperature is kept above 100C, the
thermal protection will be activated and simultaneously shut down
the output.
When the thermal protection is activated, shut off the input voltage
and eliminate all the overheating conditions. To recover the output
voltage, keep enough time to cool down the power supply before
turning on the input voltage again.
3.5 Remote sensing
¿TUNS50F
¡Remote sensing is not built-in.
¿TUNS100F
¡Remote sensing is built-in.
(1) When the remote sensing function is not in use
+S
+VOUT
-S
-VOUT
+Co
Short at pin root
Load
TUNS100F
Fig. 3.1 Connection when the remote sensing is not in use
¡When the remote sensing function is not in use, it is necessary to
conrm that pins are shorted between +S & +VOUT and between
-S & -VOUT.
¡Wire between +S & +VOUT and between -S & -VOUT as short as
possible.
Loop wiring should be avoided.
This power supply might become unstable by the noise coming
from poor wiring.
(2) When the remote sensing function is in use
+S
Co
-S
+VOUT
-VOUT
+
Wire as close as possible
Load
TUNS100F
Fig. 3.2 Connection when the remote sensing is in use
¡Twisted-pair wire or shield wire should be used for sensing wire.
¡Thick wire should be used for wiring between the power supply
and a load.
Line drop should be less than 0.5V.
Voltage between +VOUT and -VOUT should remain within the
output voltage adjustment range.
¡If the sensing patterns are short, heavy-current is drawn and the
pattern may be damaged.
The pattern disconnection can be prevented by installing the pro-
tection parts as close as a load.
AC-DC Power Supplies Bus Converter.Power Module Type TUNS50F, TUNS100F
Instruction Manual
TUNS-21 July 27, 2020

4 Series and Parallel
Operation
4.1 Series operation
¡Series operation is available by connecting the outputs of two or
more power supplies as shown below. Output current in series
connection should be lower than the lowest rated current in each
unit.
Load
Load
Power
Supply
Power
Supply
Load
Power
Supply
Power
Supply
(a)
(b)
Fig. 4.1 Examples of series operation
4.2 Parallel operation
¡Parallel operation is not possible.
¡Redundancy operation is available by wiring as shown below.
+S
+VOUT
-S
-VOUT
+S
+VOUT
-S
-VOUT
Load
I
I
1I3
2
+S, -S : TUNS100F
Fig. 4.2 Example of Redundancy Operation
¡Even a slight difference in output voltage can affect the balance
between the values of I1and I2.
Please make sure that the value of I3does not exceed the rated
current of a power supply.
I3the rated current value
5 Cleaning
¡Clean the product with a brush. Prevent liquid from getting into
the product.
Do not soak the product into liquid.
¡Do not stick solvent to a name plate or a resin case.
(If solvent sticks to a name plate or a resin case, it will cause
to change the color of the case or to fade letters on name plate
away.)
¡After cleaning, dry them enough.
6 Lifetime expectancy depends on
stress by temperature difference
¡Regarding lifetime expectancy design of solder joint, following
contents must be considered.
It must be careful that the soldering joint is stressed by tempera-
ture rise and down which is occurred by self-heating and ambient
temperature change.
The stress is accelerated by thermal-cycling, therefore the tem-
perature difference should be minimized as much as possible if
temperature rise and down is occurred frequently.
¡Product lifetime expectancy depends on the aluminum base plate
central temperature difference (DTc) and number of cycling in a
day is shown in Fig.6.1.
If the aluminum base plate center part temperature changes fre-
quently by changing output load factor etc., the above the lifetime
expectancy design should be applied as well.
Please contact us for details.
0
5
10
25 30 35 40 45 50 55 60 65 7
0
1time ON/OFF /1day
2times ON/OFF /1day
3times ON/OFF /1day
4times ON/OFF /1day
5times ON/OFF /1day
The aluminum base
p
late central tem
p
erature differenceDTc
[
C
]
Lifetime expectancy [years]
Fig.6.1 Lifetime expectancy against rise/fall temperature difference
Application manuals available at our website.
Recommended external components are also introduced for your
reference.
TUNS50F, TUNS100F AC-DC Power Supplies Bus Converter.Power Module Type
Instruction Manual
TUNS-22
July 27, 2020

1 Connection for Standard Use
¡To use TUNS series, connection shown in Fig.1.1 and external
components are required.
¡This product uses conduction cooling method (e.g. heat radiation
from the aluminum base plate to the attached heat sink).
Reference: “Derating”
Heatsink
Load
FG
Co
+
+
R
C1
F1
FG
AC IN
FG
TFR1
CY
C3 C2
+BC
+S
-BC
-S
Cbc
AC1
AC2
+VOUT
-VOUT
Noise
filter
TUNS300F
TUNS500F
TUNS700F
TUNS1200F
Fig.1.1 Connection for standard use
Table 1.1 External components
No. Symbol Components Reference
1 F1 Input fuse
2.1 “Wiring input pin (1)”
2 C1 Input Capacitor 2.1 “Wiring input pin (2)”
3 - Noise Filter
2.1 “Wiring input pin (3)”
4 CY Y capacitor
5 Co Output capacitor
2.2 “Wiring output pin (1)”
6 Cbc Smoothing Capacitor for boost voltage 2.3 “+BC/-BC pins (1)”
7 C2,C3 Capacitor for boost voltage 2.3 “+BC/-BC pins (2)”
8 TFR1 Inrush current protection resistor 2.3 “+BC/-BC pins (3)”
9 - Heatsink -
2 Wiring Input/Output Pin
2.1 Wiring input pin
(1) F1 : External fuse
¡Fuse is not built-in on input side. In order to protect the unit, install
the fuse on input side (as shown in Table 2.1).
Table 2.1 Recommended fuse (Slow-blow type)
Model TUNS300F
TUNS500F/
700F
TUNS1200F
(85 - 264Vin)
TUNS1200F
(85 - 305Vin)
Rated voltage AC250V AC300V
Rated current 10A 15A 25A 25A
(2) C1 : External Capacitor for input side
¡Install a lm capacitor as input capacitor C1 of which the capaci-
tance and ripple current capability are above the values shown in
Table 2.2.
¡Use a safety approved capacitor.
¡If C1 is not connected, it may cause the failure of the power sup-
ply or external components.
Table 2.2 Input Capacitor C1
No. Model Voltage Capacitance Rated ripple
current
1 TUNS300F
AC250V
2μF or more 5A or more
2 TUNS500F 2μF or more 5A or more
3 TUNS700F 3μF or more 5A or more
4TUNS1200F
(85 to 264Vin) 3μF or more 5A or more
5TUNS1200F
(85 to 305Vin) AC300V 3μF or more 5A or more
(3) CY : Noise lter/Decoupling capacitor
¡The product doesn’t have noise lter internally.
Please connect external noise lter and primary decoupling capaci-
tor CY for low line noise and stable operation of the power supply.
¡The operation of the power supply may be unstable due to the
resonance of the lter or inductance.
¡Install a correspondence filter, if it is required to meet a noise
standard or if the surge voltage may be applied to the unit.
¡Install a primary decoupling capacitor CY, with more than 470pF,
near the input pins (within 50mm from the pins).
¡When the total capacitance of the primary decoupling capacitor is
more than 8800pF, the nominal value in the specication may not
be met by the Hi-Pot test between input and output. A capacitor
should be installed between output and FG.
2.2 Wiring output pin
(1) Co : Output capacitor
¡Install an external capacitor Co between +VOUT and -VOUT pins
for stable operation of the power supply.
Recommended capacitance of Co is shown in Table 2.3.
¡Select the high frequency type capacitor. Output ripple and start-
up waveform may be inuenced by ESR-ESL of the capacitor and
the wiring impedance.
¡Install a capacitor Co near the output pins (within 50mm from the
pins).
¡When the power supply is used under 0Cambient temperature,
output ripple voltage increases. In this case, connect 3 capacitors
Co in parallel connection.
Table 2.3 Recommended capacitance Co[μF]
Model Temperature of base plate
Tc=0 to +100CTc=
- 40 to +100C
Output voltage
(V)
TUNS300F/TUNS500F
TUNS700F/TUNS1200F
TUNS300F/TUNS500F
TUNS700F/TUNS1200F
12 2200 2200×3parallel
28 1000 1000×3parallel
48 470 470×3parallel
¡The specied ripple and ripple noise are measured by the method
introduced in Fig.2.1.
AC-DC Power Supplies Bus Converter.Power Module Type
TUNS300F, TUNS500F, TUNS700F, TUNS1200F
Instruction Manual
TUNS-23 July 27, 2020

+
R
C1
F1
FG
AC IN
FG
TFR1
CY
C3 C2
+BC
+S
-BC-S
Cbc
AC1
AC2
+VOUT
-VOUT
TUNS300F
TUNS500F
TUNS700F
TUNS1200F
R
C
Load
C4
+
Co
50mm
Noise
filter
Oscilloscope
BW:100MHz
1.5m
50W
Coaxial
Cable R=50W
C=0.01mF
C4 :
TUNS300F/500F/700F
12V 10mF
28V 4.7mF
48V 2.2mF
TUNS1200F
1.0mF
Fig.2.1 Method of Measuring Output Ripple and Ripple Noise
2.3 Wiring +BC/-BC pins
(1) Cbc : Smoothing capacitor for boost voltage
¡In order to smooth boost voltage, connect Cbc between +BC and
-BC. Recommended capacitance of Cbc is shown in Table2.4.
¡Note that +BC and -BC terminals have high voltage (DC380V typ).
¡When the input voltage is AC264V or higher, the voltage between
+BC, R and -BC will rise to about 430V.
¡Keep the capacitance within the allowable external capacitance.
¡Select a capacitor of which the boost voltage ripple voltage does
not exceed 30Vp-p.
¡When the power supply is operated under -20C, it may make
the boost voltage unstable due to the characteristic of equivalent
series resistor. Please choose the capacitor which has more than
recommended capacitance.
Table 2.4 Recommended capacitance Cbc
No. Model Voltage Cbc Allowable
capacitance range
1 TUNS300F
DC420V
or more
470μF 390 to 2200μF
2 TUNS500F 390μFX2390 to 2200μF
3 TUNS700F 390μFX2470 to 2200μF
4TUNS1200F
(85 to 264Vin) 470μFX3780 to 3300μF
5TUNS1200F
(85 to 305Vin)
DC500V
or more 470μFX3780 to 2200μF
(2) C2, C3 : Capacitor for boost voltage
¡Install external capacitors C2, C3 with capacitance shown in table
2.5.
¡If capacitors C2, C3 are not installed, it may cause the failure of
the power supply or external components.
Table 2.5 Recommended capacitance C2 and C3
No. Model Voltage Capacitance Rated ripple
current
1 TUNS300F
DC450V
or more
1μF or more 3A or more
2 TUNS500F 1μF or more 3A or more
3 TUNS700F 1μF or more 3A or more
4TUNS1200F
(85 to 264Vin) 2μF or more 5A or more
5TUNS1200F
(85 to 305Vin)
DC500V
or more 2μF or more 5A or more
(3) TFR1 : Inrush current limiting resistor 4.7ohm - 22ohm
¡Connect a resistor between R pin and +BC pin for inrush cur-
rent protection. The surge capacity is required for TFR1, please
contact component mfg. Wirewound resistor with thermal cut-offs
type is required.
3 Function
3.1 Input voltage range
¿TUNS300F/500F/700F
¡The input voltage range is from 85 VAC to 264 VAC.
¡In cases that conform with safety standard, input voltage range is
AC100-AC240V(50/60Hz).
¿TUNS1200F
¡The input voltage range is from 85 VAC to 305 VAC.
¡In cases that conform with safety standard, input voltage range is
AC100-AC277V (50/60Hz).
Remarks:
Be aware that use of voltages other than those listed above may
result in the unit not operating according to specications, or may
cause damage. Avoid square waveform input voltage, commonly
used in UPS and inverters.
3.2 Overcurrent protection
¿TUNS300F/TUNS700F/TUNS1200
¡Overcurrent protection is built-in and comes into effect over 105%
of the rated current.
Overcurrent protection prevents the unit from short circuit and
overcurrent condition. The unit automatically recovers when the
fault condition is cleared.
¡When the output voltage drops at overcurrent, the average output
current is reduced by hiccup operation of power supply.
¿TUNS500F
¡Overcurrent protection is built-in and comes into effect over 101%
of the peak current.
Overcurrent protection prevents the unit from short circuit and
overcurrent condition. The unit automatically recovers when the
fault condition is cleared.
¡When the output voltage drops at overcurrent, the average output
current is reduced by hiccup operation of power supply.
3.3 Peak current protection
¿TUNS500F
¡Peak current protection is built-in. When the power supply is oper-
ated over peak load based on section 7 (Peak current), this func-
tion comes into effect and reduce the output.
¡A few seconds later, a unit automatically recovers. But if the over-
current condition has not been released, the output will reduced
again (hiccup operation mode).
TUNS300F, TUNS500F, TUNS700F, TUNS1200F
AC-DC Power Supplies Bus Converter.Power Module Type
Instruction Manual
TUNS-24
July 27, 2020

3.4 Overvoltage protection
¡Overvoltage protection circuit is built-in. If the overvoltage protec-
tion circuit is activated, shut down the input voltage, wait a certain
time and turn on the AC input again to recover the output voltage.
The recovery time is 3 minutes or more for TUNS300F/500F/700F,
and 10 seconds or more for TUNS1200F. However, it varies de-
pending on such factors as input voltage value at the time of the
operation.
Remarks:
Please note that devices inside the power supply might fail when
voltage of more than rated output voltage is applied to output ter-
minal of the power supply. This could happen when the customer
tests the overvoltage performance of the unit.
3.5 Thermal protection
¡When it exceeds the Derating, the thermal protection will be acti-
vated and simultaneously shut down the output.
When the thermal protection is activated, shut off the input voltage
and eliminate all the overheating conditions. To recover the output
voltage, keep enough time to cool down the power supply before
turning on the input voltage again.
3.6 Remote ON/OFF
¿TUNS300F/500F/700F
¡Remote ON/OFF is not built-in.
¿TUNS1200F
¡Remote ON/OFF is built-in
¡Remote ON/OFF is possible by applying a voltage between RC1
and RC2 pin.
¡When power supply shut off by over voltage protection or thermal
protection, it can be recovered by toggling Remote ON/OFF
signal.
¡Remote ON/OFF circuit (RC1, RC2) is isolated from input, output,
FG, AUX and various function terminals.
¡Sink current of RC1 must be kept up to 12mA.
Table 3.1 Remote ON/OFF connection
No. ITEM RC1,RC2
1Connection
method Fig.3.1 (a) Fig.3.1 (b) Fig.3.1 (c)
2 Function Output is ON in “L”
3 Isolation INPUT - RC
INPUT - RC
OUTPUT - RC
INPUT - RC
4 Base pin -S RC2 -S, RC2
5 Output ON SW OPEN
(0.1mA max)
SW SHORT
(0.5V max)
6 Output OFF SW SHORT
(2mA min)
SW OPEN
(0.1mA max)
(c)(a)(b)
ON
POWER
RC2
RC1
AUX
OFF
-S
typ
12V 150Ω
1.1kΩ
ON
POWER
RC2
RC1
AUX
OFF
-S
typ
12V 150Ω
1.1kΩ
typ
12V 150Ω
1.1kΩ
ON
POWER
RC2
RC1 Rrc
V1
AUX
OFF
-S
Fig.3.1 Examples of connecting remote ON/OFF circuit
¿-R1 (TUNS300F/500F/700F)
¡Remote ON/OFF is possible by applying a voltage between RC1
and RC2 pin. External DC power source is necessary to operate
remote control.
External current limiting resistor Rrc is necessary.
¡When power supply shut off by over voltage protection or
overheating protection, it can be recovered by toggling Remote
ON/OFF signal.
Table .3.2 Remote ON/OFF connection specication
No. ITEM RC1, RC2
1 Function Output is ON in “L”
2 Base pin RC2
3 Output ON SW OPEN
(0.5V max, 0.1mA max)
4 Output OFF SW SHORT
(5mA typ, 3mA min)
¡Sink current of RC1 must be kept up to 12mA.
RC1150
RC2
12mA max
Rrc
OUTSIDE OF TUNS INSIDE OF TUNS
Vrc
SW
VfN1.0V
Fig .3.2 RC Connection Example
*Please be careful not to connect RC1 and RC2 opposite.
It may cause a failure of power supply.
¡Remote ON/OFF circuit (RC1, RC2) is isolated from the input and
output and FG.
¿-R2 (TUNS300F/500F/700F)
¡”-R2” can reduce standby power than “-R1”.
¡The usage is same as option “-R1”.
Please refer to option “-R1”
■Standby power
0.5Wtyp (AC100V), 1.2Wtyp (AC200V)
3.7 AUX for Remote ON/OFF circuit
¿TUNS1200F
¡The AUX can be used as the power source for Remote ON/OFF
circuit.
¡AUX is designed as shown in Fig.3.3, and a resistor (1.1kΩ ) is
built in to protect the short circuit.Output voltage decreases as the
output current increases.
12V typ
1.1kΩ
AUX
-S
Fig.3.3 AUX circuit
AC-DC Power Supplies Bus Converter.Power Module Type
TUNS300F, TUNS500F, TUNS700F, TUNS1200F
Instruction Manual
TUNS-25 July 27, 2020

3.9 Adjustable voltage range
¿TUNS300F/500F/700F (TRM)
¡Output voltage between +VOUT and -VOUT can be adjusted by
connecting external resistors to TRM.
¡When the output voltage adjustment is not used, open the TRM
pin respectively.
¡When the output voltage adjustment is used, note that the overvolt-
age protection circuit operates when output voltage is set too high.
¡The wiring to the potentiometer should be as short as possible.
As the ambient temperature uctuation characteristics deteriorate
depending on the types of resistors and potentiometers, please
use resistors and potentiometers of the following specications:
Resistors.............
Metal lm type, coefcient less than ± 100ppm/C
Potentiometers ... Cermet type, coefcient less than ±300ppm/C
¡Output voltage can be adjusted by connecting an external potenti-
ometer (VR1) and resistors (R1 and R2) as shown in Fig. 3.6.
Output voltage will increase if the resistance between 2and 3is
reduced by turning the potentiometer.
Recommended values for external components are shown in
Table 3.3.
Consult us if the power module is used in a different conguration.
+VOUT
-VOUT
-S
+S
TRM
External Resistor R1
External VR1
External Resistor R2
1
25kW
3
TUNS300F
TUNS500F
TUNS700F
Fig. 3.6 Connecting External Devices (TUNS300F/TUNS500F/TUNS700F)
Table 3.3 Recommended Values of External Resistors (TUNS300F/TUNS500F/TUNS700F)
No. Output
Voltage
Adjustable Range
VOUT±5% VOUT±10%
R1 R2 R1 R2
1 12V 12kW
2.2kW
6.8kW
1.0kW 2 28V 39kW27kW
3 48V 68kW47kW
¿TUNS1200F (VTRM)
¡Output voltage between +VOUT and -VOUT can be adjusted by
connecting external resistors to VTRM or by applied voltage exter-
nally.
¡When the output voltage is adjusted to less than the adjustment
voltage range, the output ripple voltage might increase.
¡When the output voltage adjustment is not used, open the VTRM
pin.
(1) Output voltage adjustment by potentiometer
¡By connecting the external potentiometer (VR1) as shown in
Fig.3.7., output voltage becomes adjustable.
¡The wiring to the potentiometer should be as short as possible.
As the ambient temperature uctuation characteristics deteriorate
depending on the types of resistors and potentiometers, please
3.8 Remote sensing
¡Remote sensing is built-in.
(1) When the remote sensing function is not in use
+S
+VOUT
-S
-VOUT
+Co
Short at pin root
Load
TUNS300F
TUNS500F
TUNS700F
TUNS1200F
Fig. 3.4 Connection when the remote sensing is not in use
¡When the remote sensing function is not in use, it is necessary to
conrm that pins are shorted between +S & +VOUT and between
-S & -VOUT.
¡Wire between +S & +VOUT and between -S & -VOUT as short as
possible.
Loop wiring should be avoided.
This power supply might become unstable by the noise coming
from poor wiring.
(2) When the remote sensing function is in use
TUNS300F
TUNS500F
TUNS700F
TUNS1200F
+S
Co
-S
+VOUT
-VOUT
+
Wire as close as possible
Load
Fig. 3.5 Connection when the remote sensing is in use
¡Twisted-pair wire or shield wire should be used for sensing wire.
¡Thick wire should be used for wiring between the power supply
and a load.
Line drop should be less than 0.5V.
Voltage between +VOUT and -VOUT should remain within the
output voltage adjustment range.
¡If the sensing patterns are short, heavy-current is drawn and the
pattern may be damaged.
The pattern disconnection can be prevented by installing the pro-
tection parts as close as a load.
¡As wiring or load impedance may generate oscillation or large
fluctuations in output voltage, make sure enough evaluation is
given advance.
TUNS300F, TUNS500F, TUNS700F, TUNS1200F
AC-DC Power Supplies Bus Converter.Power Module Type
Instruction Manual
TUNS-26
July 27, 2020

use resistors and potentiometers of the following specications:
Potentiometers .....Cermet type, coefcient less than ±300ppm/C
+VOUT
-VOUT
-S
+S
VTRM External VR1
10kΩ
TUNS1200F
Fig.3.7 Connecting External Devices (TUNS1200F)
(2) Output voltage adjustment by external voltage
¡By applying a voltage externally to VTRM, output voltage be-
comes adjustable.
Output level is able to be calculated by following equation when
the VTRM terminal voltage. However, it cannot be set beyond the
upper limit of the output voltage variable range.
Output voltage [V] =
The voltage between
VTRM and -S[V] ×Rated output voltage [V]
...1
2.5 [V]
¡Do not set the external applied voltage of the terminal to -0.3V or
less, and 5.0V or more.
¡When the VTRM terminal voltage is 4.5V or higher, the rated volt-
age is output.
¡Do not set the VTRM terminal voltage within the range of 4.0 to
4.5V, because the output voltage to be indenite.
Output voltage
VTRM [V]
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
110%
120%
130%
0 0.5 1 1.5 2 2.5 3 3.5 4 54.5
Fig.3.8 VTRM-Output Voltage (TUNS1200F12, TUNS1200F28)
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
110%
120%
130%
0 0.5 1 1.5 2 2.5
2.75
3 3.5 4 54.5
Output voltage
VTRM [V]
Fig.3.9 VTRM-Output Voltage (TUNS1200F48)
0.01μF
4.7kΩ
10kΩ VTRM
-S
5V
Fig.3.10 VTRM circuit
¿-Y1 (TUNS300F/500F/700F/1200F)
¡Adjustable voltage range of 48V output is changed to ± 20%.
*Adjustable voltage range of standard type except 48V output is
±20%.
¡Safety standard, is considered as Non SELV output.
3.10 Adjustable constant current range
¿TUNS1200F (ITRM)
¡Output current for the constant current can be adjusted by con-
necting external resistors to ITRM or by applied voltage externally.
¡When the output current is adjusted to around 0A, the unit might
be unstable.
¡When the output current adjustment is not used, open the ITRM
pin.
(1) Constant current adjustment by potentiometer
¡By connecting the external potentiometer (VR2) as shown in
Fig.3.11, output current for constant current becomes adjustable.
¡The wiring to the potentiometer should be as short as possible.
As the ambient temperature uctuation characteristics deteriorate
depending on the types of resistors and potentiometers, please
use resistors and potentiometers of the following specications:
Potentiometers .....Cermet type, coefcient less than ±300ppm/C
+VOUT
-VOUT
-S
+S
ITRM External VR2
10kΩ
TUNS1200F
Fig.3.11 Connecting External Devices (TUNS1200F)
AC-DC Power Supplies Bus Converter.Power Module Type
TUNS300F, TUNS500F, TUNS700F, TUNS1200F
Instruction Manual
TUNS-27 July 27, 2020

(2) Constant current adjustment by external voltage
¡By applying a voltage externally to ITRM, output current for con-
stant current becomes adjustable.
When the ITRM terminal voltage is set at less than 2.5 V, the con-
stant current set value can be changed.
Output current [A] =
The voltage between
ITRM and -S[V] ×Rated output current [A]
...2
2.5 [V]
¡Do not set the external applied voltage of the terminal to -0.3 V or
less, and 5.0 V or more.
0.01μF
4.7kΩ
10kΩ ITRM
-S
5V
Fig.3.12 ITRM circuit
Note :
¡If the output voltage becomes less than 5% of the rated voltage
during constant current operation, the output may become un-
stable.
3.11 Inverter operation monitor (IOG)
¿TUNS300F/500F/700F
¡By using the inverter operation monitor (IOG), condition of the in-
verter can be monitored.
The following 1or 2conditions make the IOG signal turns “H”
from “L” within 1 second.
1Malfunction of inverter
2Output voltage is rapidly dropped by adjusting output voltage
Specication of IOG is shown in Table 3.4.
Table 3.4 Specication of IOG
No. Item IOG
1 Function Normal operation "L"
Malfunction of inverter "H"
2 Base pin -S
3 Level voltage "L" 0.5V max at 10mA
4 Level voltage "H" Open corrector
5 Maximum sink current 10mA max
6 Maximum applied voltage 35V max
3.12 Power good (PG)
¿TUNS1200F
¡By using PG, it is possible to monitor power supply whether
normal operation or abnormal operation. The PG signal is “Low”
when the power supply operates correctly. The signal turns to
“High” when the power supply stops.
¡PG circuit is designed as shown in Fig.3.13.Sink current of PG is
1mA max.
¡Circuit of the PG (PG,PGG) is isolated from input, output, FG and
various function terminals.
Notes when you use PG signal are shown below.
1The PG signal is “High” when the output voltage is 20% or less
of the rated output voltage or 60% or less of the output voltage
setting value,
2The PG signal is “Low” when the power supply operates during
constant current.
Table 3.5 Specication of PG
No. Item PG
1 Function Normal operation “Low”
The power supply stops “High”
2 Base pin PGG
3 Level voltage “L” 0.5V max at 1mA
4 Level voltage “H” Open corrector
5 Maximum sink current 1mA max
6 Maximum applied voltage 50V max
100kΩ0.1μF PG
PGG
Fig.3.13 Internal circuit of PG
3.13 Withstanding Voltage/Isolation Voltage
¡When testing the withstanding voltage, make sure the voltage
is increased gradually. When turning off, reduce the voltage
gradually by using the dial of the hi-pot tester. Do not use a
voltage tester with a timer as it may generate voltage several
times as large as the applied voltage.
TUNS300F, TUNS500F, TUNS700F, TUNS1200F
AC-DC Power Supplies Bus Converter.Power Module Type
Instruction Manual
TUNS-28
July 27, 2020

4 Series and Parallel
Operation
4.1 Series operation
¡Series operation is available by connecting the outputs of two or
more power supplies as shown below. Output current in series
connection should be lower than the lowest rated current in each
unit.
Load
Load
Power
Supply
Power
Supply
Load
Power
Supply
Power
Supply
(a)
(b)
Fig. 4.1 Examples of series operation
4.2 Parallel operation
¿TUNS300F/500F/700F
¡Parallel operation is not possible.
¿TUNS1200F
¡Parallel operation is available by connecting the units as shown in
Fig.4.2. With this wiring, it is possible to adjust all output in module
by single potentiometer. When output voltage adjustment is not in
use, VTRM wiring, VR1 are not necessary.
¡Constant current adjustment can be used, even in parallel opera-
tion. By changing the ITRM voltage of one power supply, constant
current adjustable for all power supplies. It is not necessary to
connect the ITRM terminals together.
¡Total current should not exceed the value calculated by the follow-
ing equation, and total number of units should be no more than 9
pieces.
(Output current at parallel operation)
= (the rated current per unit) × (number of unit) × 0.9
¡Please make sure that the wiring impedance of a load from each
power supply becomes even.
¡Voltage drop from a power supply to the sensing point should be
less than 0.5V for stable control.
¡If temperatures of aluminum base plates are different in the power
supply for parallel operation, the difference in output current be-
comes large. Design radiation to equalize plate temperatures by
attaching the same heat sinks.
¡Connect the sensing line and the power line by one point after
connecting each power supply’s sensing pins(+S, -S).
¡If the output current is less than 2% of the rated current, the output
voltage ripple will be large.
¡When the input voltage is applied with remaining the voltage at
boost capacitor Cbc, startup time would be different for each
paralleled module. If all paralleled modules need to startup at the
same time, remote control function shall be used.
¡Examples of connecting remote ON/OFF circuit during parallel op-
eration is shown in Fig.4.3.
Load
+
+
+
Co
Co
Co
VR1
FG
+
R
C1
F1
FG
AC IN
FG
TFR1
CY
C3 C2
+BC -BC
+S
Cbc
AC1
AC2
+VOUT
-VOUT
-VOUT
-VOUT
Noise
filter
FG
+
R
C1
F1
FG FG
TFR1
CY
C3 C2
+BC -BC
+S
Cbc
AC1
AC2
+VOUT
Noise
filter
FG
+
R
C1
F1
FG FG
TFR1
CY
C3 C2
+BC
+S
-S
-S
-S
CB
VTRM
CB
VTRM
CB
VTRM
Cbc
AC1
AC2
+VOUT
Noise
filter
-BC
Fig.4.2 Examples of parallel operation (TUNS1200F)
RC2
RC1
AUX
－S
RC2
RC1
AUX
－S
RC2
RC1
AUX
－S
ON
OFF
POWER
Fig.4.3 Examples of connecting remote ON/OFF circuit during parallel operation
¡Please refer to the application manuals for details of parallel op-
eration.
Application manual is on our web site.
¿–P (TUNS700F)
¡This option is for parallel operation.
¡Sensing and adjustment of the output voltage are not possible at
the time of the use with this option.
¡As variance of output current drew from each power supply is
maximum 10%, the total output current must not exceed the value
determined by the following equation.
(Output current in parallel operation)
=(the rated current per unit) × (number of unit) × 0.9
Total number of units should be no more than 5 pieces.
AC-DC Power Supplies Bus Converter.Power Module Type
TUNS300F, TUNS500F, TUNS700F, TUNS1200F
Instruction Manual
TUNS-29 July 27, 2020

5 Cleaning
¡Clean the product with a brush. Prevent liquid from getting into
the product.
Do not soak the product into liquid.
¡Do not stick solvent to a name plate or a resin case.
(If solvent sticks to a name plate or a resin case, it will cause
to change the color of the case or to fade letters on name plate
away.)
¡After cleaning, dry them enough.
6 Peak current
¿TUNS500F
¡The unit can generate the peak current under the following condi-
tions.
- t1[10[sec]
- Ip[Rated peak current
- Iave[Rated current
- Duty=t1/ (t1+t2) x 100[%] [35%
[A]
Output current
Ip : Peak current
Iave : Average current
t1 t2
Fig. 6.1 Peak current
¡When aluminum baseplate temperature Tc is higher than 95C,
Iave must be less than 95% of rated current. (TUNS500F28 and
TUNS500F48)
¡To improve the load sharing of each unit, please use the same
length from each unit to the load.
¡If temperatures of aluminum base plates are different in the power
supply for parallel operation, values of output current will change
greatly.
Design radiation to equalize plate temperatures by attaching the
same heatsinks.
Load
FG
Co
+
+
R
C1
F1
FG
AC IN
FG
TFR1
CY
C3 C2
+BC
+M
-BC
-M
Cbc
AC1
AC2
+VOUT
-VOUT
Noise
filter
FG
Co
+
+
R
C1
F1
FG
FG
TFR1
CY
C3 C2
+BC
+M
-BC
-M
Cbc
AC1
AC2
+VOUT
-VOUT
Noise
filter
FG
Co
+
+
R
C1
F1
FG
FG
TFR1
CY
C3 C2
+BC
+M
-BC
-M
Cbc
AC1
AC2
+VOUT
-VOUT
Noise
filter
Fig. 4.4 Parallel operation (TUNS700FOO-P)
¡Please refer to the application manuals for details of -P type.
Application manual is on our web site.
4.3 N+1 redundant operation
¿TUNS1200F/TUNS700FO-P
¡It is possible to set N+1 redundant operation for improving reliabil-
ity of power supply system.
¡If you add one extra power supply in parallel operation, even if
one of the power supplies in your system fails, the remaining
power supplies continue to function.
¡Wiring, specications and precautions are the same as in parallel
operation.
¡Depending on the failure mode of the power supply, redundant
operation may not be performed.
When performing full redundant operation, customers should build
up redundant functions such as adding diodes to the output of the
power supply.
¡Please refer to the application manuals for parallel and N+1 re-
dundancy operations. Application manual is on our web site.
TUNS300F, TUNS500F, TUNS700F, TUNS1200F
AC-DC Power Supplies Bus Converter.Power Module Type
Instruction Manual
TUNS-30
July 27, 2020

7 Lifetime expectancy depends on
stress by temperature difference
¡Regarding lifetime expectancy design of solder joint, following
contents must be considered.
It must be careful that the soldering joint is stressed by tempera-
ture rise and down which is occurred by self-heating and ambient
temperature change.
The stress is accelerated by thermal-cycling, therefore the tem-
perature difference should be minimized as much as possible if
temperature rise and down is occurred frequently.
¡Product lifetime expectancy depends on the aluminum base plate
central temperature difference (DTc) and number of cycling in a
day is shown in Fig.7.1.
If the aluminum base plate center part temperature changes fre-
quently by changing output load factor etc., the above the lifetime
expectancy design should be applied as well.
Please contact us for details.
0
5
10
25 30 35 40 45 50 55 60 65 7
0
1time ON/OFF /1day
2times ON/OFF /1day
3times ON/OFF /1day
4times ON/OFF /1day
5times ON/OFF /1day
The aluminum base
p
late central tem
p
erature differenceDTc
[
C
]
Lifetime expectancy [years]
Fig.7.1 Lifetime expectancy against rise/fall temperature difference
Application manuals available at our website.
Recommended external components are also introduced for your
reference.
8 Others
8.1 Medical electrical equipment
¿TUNS1200F
¡TUNS1200F t 2MOOP
1MOOP
Safety GND
primary secondary
2MOOP
Fig.8.1 Medical Isolation Grade
¡It is required to have fuses on both line then applying for medical
approvals.
¡Select the decoupling capacitor CY of which the leakage current
does not exceed 0.5mA.
Heatsink
Load
FG
Co
+
+
R
C1
F1
FG
AC IN
FG
TFR1
CY
C3 C2
+BC
+S
-BC
-S
Cbc
AC1
AC2
+VOUT
-VOUT
Noise
filter
F2
TUNS1200F
Fig.8.2 External components when applying for medical approvals
AC-DC Power Supplies Bus Converter.Power Module Type
TUNS300F, TUNS500F, TUNS700F, TUNS1200F
Instruction Manual
TUNS-31 July 27, 2020