Country Clipper Professional Bagging System User manual

OPERATOR’S MANUAL
ASSEMBLY OPERATION MAINTENANCE
PART# 629FS-001A
MANUAL#: Q0418
PROFESSIONAL BAGGING SYSTEM
DESIGNED FOR THE BOSS AND CHARGER SERIES
MODEL# PBS

2
PROFESSIONAL BAGGING SYSTEM
TABLE OF CONTENTS
Safety
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Read the operator’s manual carefully and familiarize yourself with the proper use of your attachment. Do not allow
anyone who is not acquainted with the Safety Instructions to use your attachment.
Know the controls and how to stop quickly. READ THE OPERATOR’S MANUAL!
Do not allow children to operate the mower. Do not allow adults to operate the mower or grass collection system
without proper instruction.
Be especially watchful of children and pets darting into the area while operating.
Keep your eyes and mind on your unit while mowing or operating your attachment. Don’t let others distract you.
Do not attempt to operate your unit or mower when not in the driver’s seat.
Always stop unit when emptying the container.
Stop unit, shut off deck attachment, set parking brake, shut off mower engine and remove spark plug wire before
removing clogs, removing or replacing hose, boot, blower cone, or performing any maintenance.
Mow up and down the face of slopes (not steeper than 10 degrees); never across the face of the slope.
It is recommended that the container be kept only half full when negotiating any slopes. Start mowing on slopes
when the container is empty.
Inspect your lawn and remove any foreign objects before mowing. Never deliberately run the mower across any
foreign object.
Wear ear protection if the noise level is offensive.
Wear eye protection to prevent debris from damaging your eyes.
SECTION PAGE
Safety ------------------------------2
Safety Alert Symbols----------------------3
Warranty -----------------------------4
I INTRODUCTION AND DESCRIPTION- - ------------5
1-1 Introduction - ------------------------5
1-2 Description - ------------------------5
II INSTALLATION FOR USE ----------------------5
2-1 Preparation Of Mower ------------------5
2-2 Right Mount Plate Assembly Installation- - -----6
2-3 Left Mount Plate Installation - - ------------ 6
2-4 Lower Mount Assembly Installation ----------6
2-5 Exhaust Deflector Installation - ------------6
2-6 Universal PTO Installation----------------7
2-8 Belt Installation-----------------------8
2-9 Cam Assembly Adjustment - - - ------------8
2-10 Upper Frame Assembly Installation - - - ------8
2-11 Top Assembly To Upper Frame
Assembly Installation ------------------8
2-12 Boot To Mower Deck Installation-----------8
2-13 Blower Cone Installation ----------------9
2-7 PTO Handle Installation -----------------7
SECTION PAGE
2-14 Impeller Blade Removal and Replacement ----9
2-15 Length Of Hose Adjustment- - ------------10
2-16 Upper Hose Installation ----------------10
2-17 Lower Hose To Blower Cone Installation------10
2-18 Lower Hose To Boot Installation -----------10
2-19 Front Weight Installation ----------------10
Exploded Part Views andAssemblies--------- 11-14
2-20 Installation/Removal Of Collection Bags------15
III OPERATING INSTRUCTIONS ------------------16
3-1 General Safety -----------------------16
3-2 Operation & Tips On Mowing- - ------------16
3-3 Disengagement Of The Blower -----------16
3-4 Unloading The Collection System-----------16
IV MAINTENANCE----------------------------16
4-1 Maintenance Checklist ------------------16
4-2 Lubrication- - ------------------------17
V PARTS AND SERVICE -----------------------17
5-1 Parts And Service Information - ------------17
Safety Decals - - ------------------------18
Torque Specifications - - - ------------------19

3
SAFETY
WARNING!
WARNING!
WARNING!
WARNING!
Safety Alert Symbol
Safety Signs
NEVER
ONLY AFTER
STOPPING THE MOWER’S ENGINE AND WAITING FOR ALL MOVING PARTS TO COME TO A
COMPLETE STOP.
ALWAYS UP DOWN NEVER
NEVER
“ATTENTION! BECOME
ALERT! YOUR SAFETY IS INVOLVED!”
DANGER, WARNING, CAUTION
operate the mower unless the discharge guard and either the deflector assembly or the
vacuum collector adapter are fastened securely in place.
Do not work around the mower deck boot or the blower area until you are certain that the mower
blades and the blower impeller have stopped rotating.
To avoid serious injury, perform maintenance on the vacuum collector;
Set the parking brake. Always remove the ignition key before beginning maintenance.
For your own personal safety, mow and the face of slopes and
across the face. attempt to mow excessively steep slopes, and use caution when turning on any slope.
This Safety Alert Symbol means:
This symbol is used to call attention to safety precautions that
Should be followed by the operator to avoid accidents. When
you see this symbol, carefully read the message that follows
and heed its advice. Failure to comply with safety precautions
could result in death or serious bodily injury.
The signal words and are used on the equipment safety signs. These words are
intended to alert the viewer to the existence and the degree of hazard seriousness.
!
DANGER
!
WARNING
!
CAUTION
!
This signal word indicates a potentially hazardous situation which, if not
avoided, will result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
It may also be used to alert against unsafe practices.
This signal word indicates a potentially hazardous situation exist which, if
not avoided, will result in minor or moderate injury.
It may also be used to alert against unsafe practices.
White letters on RED
Black letters on ORANGE
Black letters on YELLOW

4
COUNTRY CLIPPER LIMITED WARRANTY FOR NEW PRODUCTS
A. WHAT IS WARRANTED?
1. PRODUCT WARRANTY:
ALL DEFECTIVE PARTS MUST BE RETURNED TO COUNTRY CLIPPER FOR INSPECTION TO
DETERMINE VALIDITY OF WARRANTY CLAIMS.
2. PARTS REPLACED DURING WARRANTY:
B. SECURING WARRANTY ADJUSTMENTS.
C. ITEMS NOT COVERED BY COUNTRY CLIPPER WARRANTY.
D. UNAPPROVED ALTERATION OR MODIFICATION.
E. ACCIDENTS AND NORMAL MAINTENANCE.
F. NO REPRESENTATIONS ADDITIONAL WARRANTIES, DISCLAIMER.
AND SPECIFICALLY DISCLAIMS ANY AND ALL
IMPLIED WARRANTIES OF FITNESS AND MERCHANTABILITY.
G. ANY MACHINE USED FOR RENTAL PURPOSES ARE GUARANTEED FOR 45 DAYS FROM DATE
OF ORIGINAL SALE ONLY.
H. REMEDIED EXCLUSIVE.
1. NO SERVICE CENTER WARRANTY.
Country Clipper extends the following warranties to the original purchaser of each new Country Clipper
bagging system subject to the following limitations:
Any part of the bagging system, which is defective in material or workmanship as
delivered to the purchaser will be repaired or replaced, as Country Clipper elects, without charge for parts or
labor, if the defect appears within 12 months from the date of delivery of the product to the original purchaser.
Freight and mailing will be borne by the customer.
Any new Country Clipper bagging system which is furnished in
performance of this warranty and is defective in material or workmanship as delivered to the purchaser will be
repaired or replaced, as Country Clipper elects, without charge if the defect appears within 90 days from the
date of installation of such part or before the expiration of the original warranty period, whichever is later.
Call Country Clipper for Return Authorization. Damaged or broken parts, other than engines or batteries, must
be returned to Country Clipper Division of Shivvers Mfg. Inc., 613 W. English, Corydon, IA, 50060 before any
warranty adjustment can be authorized. At the time of requesting warranty adjustment, the purchaser must
present evidence for date of delivery of the product. The purchaser shall pay any charge for the product to and
from Corydon, IA.
Engines, batteries, and gearboxes attached to Country Clipper products are covered under a separate
warranty by the respective manufacturer.
All obligations of Country Clipper, under this warranty, shall be terminated if products are altered or modified in
ways not approved by Country Clipper.
The warranty covers only defective material and workmanship. It does not cover depreciation or damage
caused by normal wear, accident, improper use or abuse of products. The cost of normal maintenance and
normal replacement of service items such as belts, cutting blades, hoses, etc., which are not defective shall be
paid for by the purchaser.
Neither Country Clipper nor any company affiliated with it makes any warranties, representations or promises
as to the quality of performance of its products other than those set forth herein. Except as described above,
Country Clipper makes no other warranties
The only remedies the purchaser has in connection with the breach or performance of any warranty on Country
Clipper bagging systems are set forth above. In no event will Country Clipper be liable for special incidental or
consequential damages.
The selling Service Center makes no warranty on his own on any item warranted by Country Clipper unless he
delivers to purchaser a separate written warranty certificate specifically warranting the item. The dealer has no
authority to make any representation or promise on behalf of Country Clipper or to modify the terms of this
warranty in any way.

1-1 Introduction
1-2 Description
2-1 Preparation Of Mower
Your grass collection system has been designed to give
you a low maintenance, simple, and effective way to
collect the grass clippings from your mower. This manual
is provided to give you the necessary instructions to
properly mount and operate the collection system on
your mower. Please read this manual thoroughly.
Understand what each control is for and how to use it.
Observe all safety decal precautions on the machine and
noted throughout the manual.
all references made to right, left, front, rear, top
or bottom are as viewed from the normal operator’s
position on the mower.
The grass collection system is designed for turf
maintenance where there is a need to collect the grass
clippings as the mower cuts the turf. It is also used for
picking up leaves and twigs in pre-season and post-
season clean-up.
The blower, mounted on the right side of the unit, uses a
belt and gearbox system from the engine PTO shaft.
Drive train protection comes through belt slippage. The
blower draws grass clippings from the discharge area of
the cutter deck back to the (3) - 3.3 cubic foot collection
bags P#(G0002) at the rear portion of the mower frame.
The operator can engage the blower with a push of the
over-center linkage on the right side of the unit. Once the
bags are full with clippings, they can be released to
make for easy dumping.
Carefully dismantle the wooden shipping crate from
around the components. Cut the retaining straps and
separate the parts. The grass collection system will have
various parts located inside. Remove and sort all parts
for easy identification.
before each step of assembly it will help to study
the exploded drawings on pages 11-14.
From the underside of the engine remove the bolt and
bushing from the electric clutch assembly. Use a bungee
cord or similar device to hold the clutch in place while the
hardware is removed.
NOTE:
NOTE:
Section II
INSTALLATION FOR USE
SECTION I
INTRODUCTION AND DESCRIPTION
5
For 25HP Kawasaki or 23,27,28,& 30HP Kohler, replace
these parts with the engine pulley assembly number 6
P#(A0611), 7/16” lock washer P#(K0140), and 7/16”-20 x
3-3/4” hex bolt P#(K0350). For 31HP Kawasaki, use
engine pulley assembly number 6 P#(A0611), 7/16” lock
washer P#(K0140), and 7/16”-20 x 3-1/4” hex bolt
P#(K0351). For 26HP Kawasaki, use engine pulley
assembly number 6 P#(A0611), 7/16” lock washer
P#(K0140), and M10-1.5MM x 100MM hex bolt
P#(K0398). For 37HP Kawasaki, use engine pulley
assembly number 13 P#(A0732), 7/16” lock washer
P#(K0140), 7/16”-20 x 2-3/4” hex bolt P#(K0397) and
1/4” x 1/4” x 1-1/2” keystock P#(K1623). The added
pulley will power the collection system. Note that the
center of the hub that is extended, should be upward
toward the engine (Figure 2-1a). Torque the bolt to 55
ft./lbs.
Removing The Rear Panel Guard
The rear panel guard and existing hardware must
removed from the rear frame of the mower. Refer to
Figure 2-1b.
Figure 2-1a Electric Clutch
Assembly
Added Engine
Pulley Assembly Replace With
Hardware Provided
Remove The Rear
Panel Guard
Figure 2-1b

6
2-2 Right PTO Mount Plate Assembly
Installation
2-3 Left Mount Plate Installation
2-4 Lower Mount Assembly
Installation
Fasten the right PTO mount plate assembly P#(A1230)
to the right panel guard using (2) 1/2”-13 x 1-1/2” HHCS
P#(K1233) and (2) 1/2”-13 nyloc nut P#(K1247). Use
existing hardware from the rear panel guard where
indicated. Refer to Figure 2-2.
Fasten the left mount plate P#(B0661) to the left panel
guard using (2) 1/2”-13 x 1-1/2” HHCS P#(K1233) and
(2) 1/2”-13 nyloc nut P#(K1247). Use existing hardware
where indicated. Refer to Figure 2-3.
It is recommended that someone assist you
during the lower mount assembly installation.
Lift the lower mount assembly P#(A0706) into position
as shown in Figure 2-4, and fasten to the left and right
mount plates, using (4) 3/8”-16 x 1-1/2” HHCS
P#(K1193) and (4) 3/8”-16 nyloc nut P#K1216. Refer to
Figure 2-4.
NOTE:
2-5 Exhaust Deflector Installation
.
NOTE: All engine models that divert exhaust to the left,
will not require and exhaust diverter.
If your engine model diverts exhaust to the rear, fasten
the exhaust deflector P#(C0050) to the lower mount
assembly using (2) 1-4”-20 x ½” HHSTCS P#(K0353).
Refer to Figure 2-5a.
For engine models that divert exhaust to the right side,
attach the exhaust deflector P#(J0282) to the muffler
and secure with (1) exhaust clamp P#(X1064). See
Figure 2-5b.
Rotate the deflector down slightly to prevent the exhaust
from being diverted towards the collection bags.
.
Figure 2-2
(2) 1/2”-13 x 1-1/2” HHCS
(2) 1/2”-13 Nyloc Nut
Right PTO Mount
Plate Assembly
Use Existing
Hardware
Figure 2-3
(2) 1/2”-13 x 1-1/2” HHCS
(2) 1/2”-13 Nyloc Nut
Use Existing
Hardware
Left Mount
Plate
Lower Mount
Assembly
(4) 3/8”-16 x 1-1/2” HHCS
(4) 3/8”-16 Nyloc Nut
Figure 2-4
(2) 1/4”-20 x 1/2”
HHSTCS
Exhaust
Deflector
Figure 2-5a
Figure 2-5b
Exhaust
Diverter
Exhaust
Clamp

7
2-6 Universal PTO Installation
2-7 PTO Handle Assembly Installation
To mount the PTO assembly, insert the pivot rod on the
PTO assembly P#(A0623) into the mounting slots
located on the right PTO mount plate assembly
P#(A1230). Tilt the PTO assembly upward and insert the
PTO mount pin P#(B0274) through the hole in the top of
the right PTO mount plate assembly. Secure the PTO
mount pin using 1/8” x 2-3/8” hair pin clip P#(K0086) as
shown in Figure 2-6.
Mount the PTO handle assembly P#(A0603) to the
universal PTO P#(A0623) using (3) 1/4”-20 x 3/4” HHCS
P#(K1222) and (3) 1/4”-20 nyloc nuts P#(K1128).
Before fastening, make sure that there is room for the
handle to engage and disengage without the handle
hitting the mower’s fuel tank.Attach the handle grip
P#(V1151) to the PTO handle assembly. See Figure 2-7
for reference.
2-8 Belt Installation
Remove the belt guard. Loosen the (4) bolts P#(K1191),
(2) on each side, that secure the gear box assembly to
the PTO assembly P#(A0623) (Figure 2-8a and 2-8b).
Loosen the adjustment bolt P#(K0348) until the gear
box assembly is at its far left adjustment (the gear box is
moved toward the mower’s engine pulley). Connect the
kevlar cord belt A50K P#(M0241) from the engine
pulley to the lower gear box pulley (Figure 2-8c). To
tension the drive belt, turn the adjustment bolt clockwise
until there is 1” of deflection, with 10-11 lbs. of pressure,
at the center of the belt between the engine pulley and
the gear box pulley. Once the correct tension of the belt
is achieved, tighten the (4) bolts that secure the gear
box assembly. Replace the belt guard.
PTO Mount
Pin
Hair Pin
Clip
Pivot
Rod
Figure 2-6
Figure 2-7 (3) 1/4”-20 x 3/4” HHCS
(3) 1/4”-20 Nyloc Nut
PTO Handle
Assembly
Loosen
Bolts
Loosen
Bolts
Gear Box
Assembly
Belt
Guard
Adjustment
Bolt
Engine
Pulley Gear Box
Pulley
Figure 2-8a
Figure 2-8b
Figure 2-8c

2-9 Cam Assembly Adjustment
2-10 Upper Frame Assembly
Installation
The cam assembly P#(A0422), which controls the
blower belt tension, comes from the factory pre-adjusted.
If the belt is too tight or becomes too loose, remove the
hair pin clip P#(K0130) from the belt tension rod
P#(K0326) and pull the “L” end of the rod out of it’s hole
in the cam assembly. The tension rod may then be
screwed out to tighten the belt or screwed in to loosen
the belt. Replace the “L” end into the top hole in the cam
and replace the hair pin clip. Adjust the cam stop bolt
P#(K1159) to allow the cam to rotate slightly over center
when the blower is engaged (Figure 2-9).
During this step, it is suggested that two people
install the upper frame to the lower mount tube.
Using (2) people to lift the upper frame assembly
P#(A0585), lift the upper frame above the lower mount
assembly P#(A0706) making sure the frame is pointing
away from the mower (Figure 2-8). Slide the upper frame
tube into the lower mount assembly and align the
mounting hole. Insert (1) ½” x 2-1/2” clevis pin
P#(K0133) through the hole and fasten with (1) 5/32” x
2-5/8” hair pin clip P#(K0088).
NOTE:
8
2-11 Top Assembly To Upper Frame
Assembly Installation
Align the pivot brackets of the top assembly P#(A0585)
to the pivot point on either side of the upper frame
assembly. Place (1) P#(K0041) fender washer between
each pivot point (Figure 2-7) and fasten each side by
using (1) P#(K1153) 5/16”-18 x 3/4” HHCS and (1)
P#(K1180) 5/16”-18 nyloc nut. When fastening leave nut
slightly loose so that the top can pivot freely.
2-12 Boot To Mower Deck Installation
Remove the grass deflector and hardware from the
mower deck.
Attach the boot plate P#(B0628) to the boot P#(E1902)
using (2) 3/8”-16 x 1” carriage bolt P#(K1182), (2) 3/8”
flat washer P#(K0047) and (2) 3/8”-16 nylon flange lock
nut P#(K2038). Secure the boot plate to the mower deck
using (1) boot rod P#(B0348). Secure the boot rod with
(1) hair pin clip P#(K0099). Refer to Figure 2-12a.
Attach the boot plate P#(B0628) to the boot P#(E1902)
using (2) 3/8”-16 x 1” carriage bolt P#(K1182), (2) 3/8”
flat washer P#(K0047) and (2) 3/8”-16 nylon flange lock
nut P#(K2038). Secure the boot plate to the mower deck
using (1) boot rod P#(B0348) and (2) spacers
P#(B3143). Secure the boot rod with (1) hair pin clip
P#(K0099). Refer to Figure 2-12b.
60” DECK INSTRUCTIONS
52” DECK INSTRUCTIONS
Spacer
Hair Pin
Clip Boot Plate
Boot
Boot Rod
(2) 3/8”-16 x 1” Carriage Bolt
(2) 3/8”-16 Nylon Flange Lock Nut
Figure 2-12b
Top Assembly Here
(1) 5/16”-18 x 3/4” HHCS
(1) 5/16”-18 Nyloc Nut
(1) Fender Washer
Per Side
Figure 2-11
(2) 3/8”-16 x 1” Carriage Bolt
(2) 3/8”-16 Nylon Flange Lock Nut
Hair Pin
Clip
Boot Plate
Boot
Boot Rod
Figure 2-12a
Figure 2-9 Cam
Assembly
Cam Stop
Bolt Tension
Rod
Upper Frame
Assembly
Lower Mount
Assembly (1) Clevis Pin
(1) Hair Pin Clip
Figure 2-8

3
12
4
5
Figure 2-14
9
2-13 Blower Cone Installation
Thread (1) 5/16”-18 jam nut P#(K0120) onto each end of
(2) 5/16”-18 x 2-1/2” HHCS P#(K0125). Now partially
thread the bolts into each of the two tabs located on the
blower housing. Place blower cone so the two tabs line
up with the bolts then tighten completely. Refer to Figure
2-13 for reference.
2-14 Impeller Blade
Removal/Replacement
To Remove:
To Replace
First remove the 3/8”-16 x 1-1/2” HHCS
P#(K1211) , taper lock bushing washer P#(K0278)
and spacer bushing P#(S3242) from the taper-
lock bushing (#5). See Figure 2-14. Next remove the (2)
1/4”-20 x 1” HHCS and place them into the threaded
holes of the taper-lock bushing P#(S4302) .
Gradually thread each bolt evenly into the taper-lock
bushing, forcing the blade to break-away from the taper-
lock bushing. If the impeller will not move, carefully hit
the base of the impeller, between each vein, with a
hammer, then try again.
Place impeller blade over the engine shaft.
Slide the taper-lock bushing on to the engine shaft
and into the impeller blade, aligning the
holes of the taper-lock bushing to the threaded holes of
the impeller blade. Fasten by using (2) 1/4”-20 x 1”
HHCS , (1) spacer bushing (1) taper lock
bushing washer , and (1) 3/8”-16 x 1-1/2” HHCS
. Torque to the proper specifications in the torque
chart on the back of this manual. Next, rotate the
impeller blade to ensure that the blade is clear of contact
on all sides of the blower housing.
(#1)
(#3) (#4)
(#2)
(#5)
:
(#5)
non-threaded
(#2) (#4)
(#3)
(#1)
Figure 2-13
(2) 5/16”-18 x 2-1/2”
All Thread HHCS Blower
Housing Tab
(2) 5/16”
Jam Nut
Blower
Housing
Blower
Cone Tab

2-19 Front Weight Installation
Before installing the weight kit, remove the deck step
and hardware shown in Figure 2-19a. Fasten the weight
brackets P#(B0418) and the weight mount plates
P#(B0419) to the front casters using (4) 3/8”-16 x 3”
carriage bolts P#(K1187) and (4) 3/8”-16 nyloc nuts
P#(K1216). Tighten bolts only finger tight at this point.
Insert (3) weight assemblies P#(A0852) into the weight
mount brackets. Secure the weight assemblies using (2)
3/8” x 6-1/8” clevis pins P#(K1624) and (2) hair pin clips
P#(K0086). See Figure 2-19b for reference.
2-15 Length Of Hose Adjustment
2-17 Lower Hose To Blower Cone
Installation
The hoses in steps 2-16 and 2-17 must be cut to fit your
machine. Follow steps 2-16 and 2-17. do not cut the
hoses until you have tried to fit them on your machine.
Remember that the hoses have to be long enough to
adjust for the blower assembly’s movement as well as
allow for enough clamping surface between the inlet,
blower assembly, and the deck boot.
Fasten the inlet to the plastic top by sliding the inlet from
the inside of the top to the outside and lock into place.
Slide a hose clamp P#(J1000) onto both ends of the 6”
upper hose. Then slide one end of the 6” hose onto the
inlet. Make sure there isabout a two-inch overlap
between the hose end and the container inlet. Proceed
to slide the opposite end of the 6” hose onto the outlet of
the blower assembly. Make sure both ends of the hose
are clearly attached to the inlet and the blower assembly
inlet. Tighten the hose clamps.
Slide a hose clamp P#(J1000) over both ends of
the lower hose. Then proceed to slide the lower hose
onto the blower cone. Tighten the hose clamp. Refer to
Figure 2-17.
Take the unattached end of the lower hose and slide it
over the circular end of the boot. Use the lower hose
clamp to secure the hose to the boot (Figure 2-18). Tip:
Before securing clamp rotate hose counter-clockwise
(away from yourself) approximately 1” to add in retaining
boot to mower deck.
2-16 Upper Hose Installation
2-18 Lower Hose To Boot Installation
9
10
Figure 2-19a Remove
Hardware
Remove
Deck Step
Weight
Mount Plate
Front
Caster
Weight
Bracket
Weight
Assembly
(1) Clevis Pin
(1) Hair Pin Clip
Figure 2-19b
Figure 2-17
Figure 2-18
Hose
Clamp
Boot
Lower
Hose
Inlet
Lower
Hose
Blower
Cone
Upper
Hose
Outlet
Hose
Clamps
Boot
Hose
Clamps

11
Exploded View Of The
A0551 - Bagger Assembly (2) K1144 - 5/16”-18 x 1”
CARRIAGE BOLT
(6) K1142 - 5/16”-18 x 3/4”
CARRIAGE BOLT
(4) K1010 - 1/4”-20 x 5/8”
CARRIAGE BOLT
(1 LEFT, 1 RIGHT)
B0237 - PIVOT
BRACKET
(1) V1054 - INLET
(1) B8002 - PLASTIC
SCREEN
(2) C0051 - LONG
SCREEN MOUNT
STRIP
(2) C0052 - SHORT
SCREEN MOUNT
STRIP
(1) V0002 - PLASTIC TOP
(2) K1126 - 1/4”-20
FLANGE NUT
(2) K0037 - 1/4” FLAT
WASHER
(1) C0048 -
LATCH MOUNT
BRACKET
(2) K1025 - 1/4”-20
x 1” CARRIAGE
BOLT
(2) J4005 - FLEXIBLE
DRAW LATCH
(2) C0047 - PIVOT
BRACE
(2) C0049 - SCREEN
BRACE
(8) K1178 - 5/16”-18
FLANGE NUT
(1) V0005 - BAG RING SEAL
(6) J0274 - BAG RING END CAP
(3) A0584 - BAG RING
ASSEMBLY
(2) K1180 - 5/16”-18
NYLOC NUT
(2) K0041 - 5/16”
FENDER WASHER
(2) K1153 - 5/16”-18
x 3/4” HHCS
(1) A0585 - UPPER FRAME
ASSEMBLY

MODEL#: 49031302
MOWER NAME: COUNTRY CLIPPER
MOWER MODEL: BOSS & CHARGER
MOWER DECK SIZE: 52” & 60”
VAC NAME: 13 CUBIC FOOT PRO BAGGER
FOR YEAR: 2011
REVISED: 5/17/2011
PTO DRIVEN
SHIVVERS PART#: 629FS-001A
(1)
E6009
BLOWER
CONE 8”
(1)
6” x 28”
UPPER HOSE
(1)
8” x 37”
LOWER HOSE
A1136 UNIT ASSEMBLY
(1)
HB0441
HARDWARE
BAG
(1)
A0585
UPPER FRAME
ASSEMBLY
(1)
A0551
TOP
ASSEMBLY
(3)
A0584
BAG RING
ASSEMBLY
(3)
G0002
3.3 CU. FT.
COLLECTION
BAGS
(1)
C0050
EXHAUST
DEFLECTOR
(1)
HB0281
ENGINE PULLEY
HARDWARE
BAG
(1)
A0603
PTO
HANDLE
(1)
HB0322
ENGINE
PULLEY
HARDWARE
BAG
PROFESSIONAL
BAGGING
SYSTEM
(1)
A0706
LWR. MNT.
ASSEMBLY
(1)
M0241
A50K KEVLAR
BELT
(1)
J0282
EXHAUST
DEFLECTOR
A0854 WEIGHT KIT
(1)
HARDWARE
BAG
HB0280
(2)
B0419
WEIGHT
MNT. PL.
(2)
B0418
WEIGHT
BRACKET
(3)
A0852
WEIGHT
ASSY.
(4)
J1000
2” - 10”
HOSE
CLAMPS
(1)
A0623
PTO
ASSEMBLY
(1)
V1054
6” PLASTIC
INLET
(1)
A1230
RT. PTO MNT.
PLATE ASSY.
(1)
B0661
LEFT MNT.
PLATE
(1)
E1902
BOOT
629FU-001A BOOT KIT ASSEMBLY
(1)
HARDWARE
BAG
HB0437 (1)
B0628
BOOT PLATE
(1)
B0348
BOOT ROD
12

13
Exploded Parts View
PTO Assembly A0623
..
14
39i}----====~
6
41
3
2
3
ISO VIEW

PTO Parts List
Item
Number Document Number Title Quantity
1A0429 GEAR BOX ASSEMBLY 1
2K0348 3/8"-16 x 2" ALL THREAD HHCS 1
3K0047 3/8" FLAT WASHER 1.00 OD x .446 ID x .075 T 5
4K0353 1/4"-20 x 1/2" HHSTS 7
5K1159 5/16"-18 x 2" ALL THREAD HHCS 1
6K1178 5/16"-18 FLANGE NUT 1
7A0144 BLOWER MOUNT BRACKET ASSEMBLY 1
8B1755 BLOWER PIVOT ROD 1
9K0086 .125 OD x 2.50 HAIR PIN CLIP 2
10 B0121 BLOWER BELT GUARD 1
11 A0604 PTO HANDLE MOUNT ASSY 1
12 A0422 CAM BRACKET ASSEMBLY 1
13 K0356 3/8"-16 TAPERED SET SCREW 1
14 K0326 BELT TENSION ROD 3/8"-16 1
15 K0130 .091 OD x 1.625 L HAIR PIN CLIP 1
16 E0121 PTO SHAFT HOUSING 1
17 N0147 BEARING 2.0472 OD, 0.9843 ID, 0.5906 W (6205RS PEER) 1
18 N0148 BEARING 1.625 OD, 0.75 ID, 0.4375 W (9R12 PEER) 1
19 B1758 PTO SHAFT 1
20 J0801 1/4"-28 ZIRC FITTING 1
21 J0254 3/16" SQ. x 3/4" LONG KEYWAY 1
22 M0228 BLOWER PULLEY 1
23 K1446 1.187 OD x .380 ID x .187 WASHER 1
24 K1190 3/8"-16 x 3/4" HHCS 1
25 E4004B BLOWER HSG. BACK 1
26 E4004F BLOWER HSG. FRONT 1
27 K1125 1/4"-20 X 1" HHCS 6
28 K1126 1/4"-20 FLANGE NUT 5
29 K1193 3/8"-16 x 1-1/2" HHCS 4
30 K1215 3/8"-16 FLANGE NUT 12
31 A0645 SMALL 4-BLADE IMPELLER 1
32 S4302 TAPER-LOCK BUSHING 1
33 S3242 PLATED BUSHING 1
34 K1225 1/4"-20 X 1" HHCS GRADE 8 2
35 K0278 TAPER-LOCK BUSHING WASHER 1
36 K1211 3/8"-16 x 1-1/2" HHCS GRADE 8 1
37 B0269 GEAR BOX PULLEY GUARD 1
38 B0270 PTO ARM GUARD 1
39 A0622 PTO ARM ASSY. 1
40 A0624 BASE PLATE ASSY. 1
41 K1191 3/8"-16 x 1" HHCS 6
42 K1197 3/8"-16 X 2 1/2" HHCS 1
43 M0250 A30K KEVLAR BELT 1
44 M0268 A47K KEVLAR BELT 1
14
M0241 A50K KEVLAR BELT

15
2-20 Installation/Removal Of
Collection Bags
To install the bag onto the bag ring, first make sure the
bag ring end caps are fastened to the bag ring. Place the
seam openings of the bag onto the bag ring openings
and turn the bag until the slot bracket in the bag ring is
protruding from the opening in the bag (Figure 2-20a).
Do this for each of three bags.
Install the completed assemblies onto the support frame
and close the plastic top. Fasten both draw latches to
hold the plastic top closed (Figure 2-20b).
To empty the bag, remove the bag and bag ring by lifting
and sliding rearward. Grasp the loop on the bottom of
the bag, turn it upside down and empty the collected
debris (Figure 2-20c). Repeat for the other bags.
Reinstall all bags, line with plastic bags if desired, close
the plastic top and reattach the draw latches.
Plastic lawn and leaf bags, 33 gallon size, may be used
inside the cloth bags. Be sure to leave enough plastic
bag hanging over the frame so the plastic bags can be
twist tied before emptying (Figure 2-20d).
Figure 2-20a
Draw Latches
Cloth Bag
Slot
Bracket
Bag Ring
Bag Ring
End Caps
Figure 2-20b
Figure 2-20c
Figure 2-20d
Plastic Top
Grasp Bag
Here
Plastic Bag
Cloth Bag

16
SECTION III
OPERATING INSTRUCTIONS
3-1 General Safety
3-2 Operation And Tips On Mowing
Only qualified people familiar with this operator’s manual
and the mower’s operator’s manual should operate this
machine.
A. Perform BEFORE EACH USE the maintenance list in
paragraph 4-1.
B. Start mower.
C. With the mower at high idle speed, engage the mower
deck.
D. While seated in the operator’s seat, rotate the
engagement handle of the collection system away
from the mower. Continue to rotate the handle until it
stops in an over center position. With the blower
engaged, you can proceed to operate the control
levers of the mower.
If the collection system does not appear to be
collecting the grass clippings, disengage the deck
and blower, then, engage the parking brake and turn the
mower off. Proceed to section 3-3, and review the
section 2-3 and 2-4, in this manual.
NOTE:
To obtain the maximum effectiveness from your
collection system the tips listed below should be
followed:
* Watch your speed- Normal conditions will allow a
speed of up to approximately 5 mph, but thick, heavy
damp conditions will require reduced ground speed.
* Mow with sharp blades- A sharp blade cuts cleaner.
* Wet grass and leaves will decrease effectiveness and
will increase horsepower requirements.
* Mow at higher cutting heights- Remove and mulch no
more than 2” of grass length with each mowing.
(Experts recommend not cutting off more than 1/3 of
the grass blade length at any given time.)
* Mow twice, at different height settings, (high, then low),
if grass is extra tall.
* Remember that horsepower requirements will vary with
the mowing conditions such as type and height of turf
grass, moisture content, amount of leaves, whether the
terrain is flat or hilly, etc.
3-3 Disengagement Of The Blower
A. To disengage the blower, rotate the engagement
handle towards the mower.
WARNING:
NOTE:
NOTE:
The blower will continue to spin. DO NOT
TOUCH the blower, pulleys, or the belt until the tractor is
turned off. DO NOT adjust the belt tension until the
mower is turned off. Refer to section 2-9 of the manual.
To determine when the collection bags are full,
follow the following steps:
A. Stop the forward movement of the mower.
B. Disengage the mower deck.
C. Disengage the blower.
D. Engage the parking brake.
E. Once the parking brake has been engaged, then and
only then, walk behind the mower and check the
collection bags by lifting the plastic hood. Load in
bags should not exceed the height of the installed
bag.
F. To release bags from frame, lift bag ring from tab on
bagger frame, slide bag out and turn bags over to
deposit clippings.
G. Follow steps on page 15 to re-attach bags back to the
bagger.
Do not allow collection bags to become over-
filled as potential damage may occur to your
equipment. Also, be sure to clean the hood screen as
needed.
Before each use:
1. Check blades and spindles to be sure that no foreign
objects, such as wire or steel strapping bands, are
wrapped around them.
2. Inspect blades for wear. Replace if necessary. If it is
necessary to sharpen the blades, remove the blades
from the spindles before sharpening. DO NOT
sharpen blades while still attached to the mower.
3-4 Unloading The Collection System
4-1 Maintenance Checklist
SECTION IV
MAINTENANCE
NOTE: REMOVE PTO ASSEMBLY BEFORE RAISING
DECK FOR MAINTENANCE.

17
3. Make sure all shields are in place and in good
condition. Repair or replace any missing or damaged
shields.
4. Perform lubrication per paragraph 4-2.
5. Listen for abnormal sounds, which might indicate
loose parts, damaged bearings, or other damage.
Correct any deficiency before continuing operation.
6. With the engine off, engage the blower assembly.
Check the belt tension and inspect the pulley belt for
cracks or tears.
7. Check for wear or deterioration of the upper or lower
hoses. If there are any portions of the hose that have
been torn or worn through, replace immediately.
After Each Use:
1. Clean all debris from machine especially from the
container, underneath the belt shields, and safety
decals. Replace any missing or illegible decals.
2. Inspect the unit for worn or damaged components.
Repair or replace before the next use. Any
replacement component installed during repair shall
include the component’s current safety decal specified
by the manufacturers to be affixed to the component.
3. Check belt for proper tension.
WRITE THE MODELAND
SERIAL NUMBER IN THE
BOX TO THE LEFT
FOR FUTURE REFERENCE.
4-2 Lubrication
NOTE: Use only white lithium based grease for
lubrication of the shaft on the blower assembly.
1. On initial use: Grease the fitting on the blower shaft.
2. Every 25 hours of use: Re-grease the grease fitting.
3. Every 200 hours of use: Check oil levels in gear box.
Oil in gear box should cover the gears. If not, fill using
an EP90 weight oil. 6oz. will fill the gear box from
empty.
SECTION V
PARTS AND SERVICE
5-1 Parts And Service Information
Collection system owners should record the name and
telephone number of their Service Center. Your Service
Center will be happy to supply replacement parts,
accessories, and do any service or repairs to your
collection system. If for any reason your Service Center
is unable to service your collection system or supply
replacement parts, contact Country Clipper and include
the following information on the chart below.
THE SERIAL NUMBER PLATE
IS LOCATED ON THE TOP
ASSEMBLY P#(A0551)
(SEE PAGE 13 FOR REFERENCE)
Unit Model Number: _____________________________
Unit Engine Size: _____________________________
Unit Serial Number: _____________________________
Date of purchase: _____/_____/_________
Dealer/Distributor Name: ________________________________________
Address: _____________________________________ State: __________ Zip:__________
Phone Number: ____________________________
Country Clipper Division of Shivvers Mfg. Inc
613 W. English | Corydon, IA | 50060
Phone: [phone] | 641-872-2544
Fax: [phone]
E-Mail: [e-mail]

SAFETY DECALS
To promote safe operation, Country Clipper supplies safety decals on all products manufactured. Damage can occur to
safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals.
Part #: R1054
Important Label
Part #: R1057
Red Reflector Label
Part #: R1051
Warning: Hearing Protection Label
18
Part #: R1065
Made In America Label
Part #: R1069
Warning: Turn Off Blower Label
Part #: R4028
Danger Keep Hands & Clothes Clear Label
Part #: R4008
Caution: Rotating Blades Label
Part #: R4015
Danger: Rotating Blade Lable
Part #: R1052
Small Warning: Turn Off Blower Label
Part #: R4037
Warning: Hot Surface Label
Part #:R1083
Enage/Disengage Label

19
TORQUE SPECIFICATIONS
AMERICAN Recommended Torque in Foot Pounds (Newton Meter
s)"
t
rench
w
S;ze "A "
t
Bolt Head Markings
,
SA E Grade 2
(No Dashes)
SAE Grade 5
(3 Dashes)
#' ~~
0\0\
\i3-~
'\
'\7"\ SAE Grade 8
..btl
(6 Dashes)
METRIC
t
Wrench
Size "A"
+
Numbers appearing on bo(t hea ds
indicate A
STM class.
WRENCH
SIZ E (IN.) "A"
7/16
7/16
'/2
'/2
9 /1 6
9/16
5/8
5/8
3/,
3/'
718
718
15/16
15/16
H/8
H/8
1-5116
1-5116
1-1 /2
H /2
1-1/2
Hl /16
1-11/16
1-7/8
1-7/6
2-1 /16
2-1 / 16
2-1(4
2-1 /4
'Use 75% of the specified torque value for plated
fasteners. Use 85% of the specifie d to rque
values for lubricated fasteners.
BOLT DIAM ET ER
( IN .) "8" ANO
SAE
SA' SA'
THREAD SI ZE GRADE 2 GRADE 5 GRAD E8
1/4 - 20 UNC 6 (7) 8 (1 1) 12 (16)
1/4 -
28 UNF
6 (8) 10(13) 14 (18)
5/16 ·18 UNC 11 (15)
17 (23) 25 (33)
5/16·24 UNF 13 (17) 19 (26) 27 (37)
3/8 - 16 UNC 20 (27) 31 (42) 44 (60)
3/8 - 24 UNF
23 (31) 35 (47) 49 (66)
7/ 16 -14 UNC
32 (43) 49 (66) 70 (95)
7/16·20 UNF 36 (49) 55 (75) 78 (1 06)
1 /2 -13UNC 49 (66)
76 (1 03) 1061144)
112 - 20 UNF 55 (75) 85 (115) 120(163)
9/ 16·12 UNC 70 (95) 109 (148) 153 (207)
9/ 16-18UNF
79 (107) 122 (165) 172 (233)
5/8 ·11 UNC 97 (131) 150 (203)
212 (287)
518· 18UNF 110 (149) 170 (230) 240 (325)
314 -10 UNC 144 (195) 266 (360) 376 (509)
31 4 -16 UNF 192 (260)
297(402) 420 (569)
718 -9 UNC 166 (225) 430(583)
606 {821}
7/
8· 14UNF 184 (249) 474 (642)
668(905)
1 -S UNC 250 (339) 644 (873) 909 (1232)
1 - 12 UNF 274 (371) 705 (955) 995 (1348)
1 - 14 UNF 280 (379)
721 (977) 1019(1381)
H /8 - 7 UNC 354 (480) 795 (1077) 1288(1745)
1-1/8 -12
UNF
397 (538) 890 (1206) 1444 (1957)
1-114 -7 UNC 500 (678) 1120 (1518) 1617 (2462)
1-1 /4 - 12 UNF
553(7 49) 1241 (1682) 2013 (2726)
1-316 -6 UNC
655(867) 1470 (1992) 2382(3228)
1-318 -12 UNF
746 (1011) 1672 (2266) 2712 (3675)
1-1 /2 - 6 UNC 670 (1179) 1950
(2642) 316 1 (4283)
l-lt2-12UNF
979 (1327)
219 4 (2973) 3~~7 (4820)
ASTM

Country Clipper Division of Shivvers Mfg. Inc
613 W. English | Corydon, IA | 50060
Phone: [phone] | 641-872-2544
Fax: [phone]
E-Mail: [e-mail]