COVERWORLD UCDTY870R User manual

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UCDTY870R
TOYOTAHILUXWITHJDECK
TONNEAUCOVERFITTINGINSTRUCTIONS
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Pleasereadalltheinstructionsbeforecommencingyourinstallation
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CONTENTS
DESCRIPTION   QTY TOOLSREQUIRED
TONNEAUCOVER  x1 DRILL
ALUMINUIMROPETRACK X1 5/32”DRILLBITor4mm
BARBRACKETS   X4 TAPEMEASURE
UNIVERSALSUPPORTBARKIT X2 FELTTIPPEN
SUPPORTBARCOVERALL X2 POPRIVETGUN
ALUMINIUMRIVETS  X18 CORROSIONINHIBITOR
DOWELL   X2 3mmALLENKEY
TRIANGLEBODYHOOK  X1
BUTTONS   X2
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NOTE:Beforeyoubeginitishighlyrecommendedthatthevehicleiscleaned
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***Pleasecompleteyourwarrantyregistrationwhichhasbeensentwithyourconfirmation
orderemailthefactoryrequirecompletionofthewarrantyregistrationwithin30daysof
ordering***
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STEP1:ATTACHTHEFRONTALUMINIUMROPETRACK.
ThealuminiumRopeTrackshouldbelocatedatthefrontofthetubasshowninthediagrams.The
RopeTrackshouldbefacingupwardsandthedowelssittingonthetubedge.
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Note:IfyouhaveathreepieceTrackextradowelswillbesuppliedtogobetweenthepiecesto
helplevelasifitwereone.Extrarivetswillalsobesupplied(16insteadof13)
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Usinga
5/32”DRILLBITor4mm :drill6holesthroughtheRopeTrackandintothefronttopofthe
tub:oneat50mmfromeitheredge,withtheothersevenlyspacedbetweentheoutertwo.Rivet
thealuminiumRopeTrackintoposition.Noteifyouhaveatublinerdrilltheholestowardsthe
bottomoftheflangeandanglethedrilldownslightlytoensuretherivetsgointothemetalbehind
theplasticliner.
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STEP2:FITTINGSIDEBUTTONSANDREARTRIANGLEHOOK
Drillandrivetbuttons100mmdownand25mmforwardofaluminiumropetrack(seeDiagram)
Using2rivetsdrillandrivettrianglebodyhookatthecentreoftailgateabovetailgaterelease
handle(seeDiagram).
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STEP3:POSITIONTHESUPPORTBAR
Tofitthebarbracketsmeasure700mfromtheropetrackdownthelengthoftheinsideofthetub,
thendown5mmfromthetopedgeofthetub(seeDiagram),orifyouhave2barkitsdividthetub
lengthintothirdsandpositionthebracketsatthesepoints.
Drillandrivetbarbracketintoplacehorizontallythenrepeatforothersideofvehicle.Ifrequired
applycorrosioninhibitortotheholes.
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STEP4:ASSEMBLEANDFITOFTHESUPPORTBAR
CONTENTSOFEACHKIT
1XHOLLOWBARCENTERPIECE   2XGRUBSCREWS
2XSOLIDBARENDPIECE   1XBARSOCK
ASSEMBLYPROCEDUREFORUNIVERSALSUPPORTBAR
1. Insertsolidbarpiecesintoeitherendofhollowtube.Adjustthebarsoitfitsbetweenthe
barbracketholderswiththeholesfacingdown(thisistoensurethegrubscrewsdonot
rubagainstthetonneaucover),Fingertightenthegrubscrewsintopositionthenusinga
3mmAllenkeytightenafurther¼turn(DONOTOVERTIGHTENASTHISWILLSTRIPTHE
GRUBSCREWTHREAD).
2. Placethebarsockoverthesupportbarthiswillstopthebarwearingagainstyourtonneau
cover.WARNING:FAILTURETOFITTHEBARSOCKOVERTHEBARWILLCAUSE
UNNECESSARYWEAROFYOURTONNEAUCOVERANDVOIDTHEWARRANTY.
3. Fitbarintobarbrackets.
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STEP5:FITTINGTHETONNEAU.
SlidethefrontofthetonneaucoverthroughthealuminiumRopeTracksection.Neatlyspreadthe
tonneaucoveroverthesupportbar,soitiscentredandfullycoversthetub,attachwithcord.
Whencarryingloadsthatarehigherthanthesideofthevehicletray,usethebungeeandhookon
theundersideofthetonneautosecurethetonneautotherails.
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CARINGFORYOURTONNEAU.
Applybee’swaxorDry‐Lubetothestitchingafewtimesayear,asthiswillmaintaintheTonneau’s
waterproofingabilityandpreventthestitchingfromdegrading.Useamilddetergentandsoftscrubbing
bushtocleanthetonneaucover.
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NEVERDRIVEWITHOUTTONNEAUSUPPORTBARSINPLACEASFLAPPINGWILLCAUSEAUNDUE
STRESSONTHEBUNJISANDTONNEAUMATERIAL.
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WARNING:TONNEAUISNOTDESIGNEDTOBEUSEDASALOADRESTRAINT.
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ThankyouforpurchasinganAustralianmadetonneaufromCOVERWORLD
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