COVERWORLD TONNEAU-UCD-TY800R-UNI-R User manual

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TONNEAU-UCD-TY800R-UNI-R
TOYOTA HILUX WITH J DECK
TONNEAU COVER FITTING INSTRUCTIONS
Please read all the instrucons before commencing your installaon
CONTENTS
DESCRIPTION QTY TOOLS REQUIRED
TONNEAU COVER x 1 DRILL
ALUMINUIM ROPE TRACK X 1 5/32” DRILL BIT or 4mm
BAR BRACKETS X 2 TAPE MEASURE
UNIVERSAL SUPPORT BAR KIT X 1 FELT TIP PEN
SUPPORT BAR COVERALL X 1 POP RIVET GUN
ALUMINIUM RIVETS X 14 CORROSION INHIBITOR
DOWELL X 2 3mm ALLEN KEY
TRIANGLE BODY HOOK X 1
BUTTONS X 2
NOTE: Before you begin it is highly recommended that the vehicle is cleaned

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STEP1:ATTACHTHEFRONTALUMINIUMROPETRACK.
ThealuminiumRopeTrackshouldbelocatedatthefrontofthetubasshowninthediagrams.The
RopeTrackshouldbefacingupwardsandthedowelssittingonthetubedge.
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Note:IfyouhaveathreepieceTrackextradowelswillbesuppliedtogobetweenthepiecesto
helplevelasifitwereone.Extrarivetswillalsobesupplied(16insteadof13)
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Usinga
5/32”
DRILLBITor4mm
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drill6holesthrough
theRopeTrackand
intothefront
topofthetub:one

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at50mmfromeitheredge,withtheothersevenlyspacedbetweentheoutertwo.Rivetthe
aluminiumRopeTrackintoposition.Noteifyouhaveatublinerdrilltheholestowardsthebottom
oftheflangeandanglethedrilldownslightlytoensuretherivetsgointothemetalbehindthe
plasticliner.
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STEP2:FITTINGSIDEBUTTONSANDREARTRIANGLEHOOK
Drillandrivetbuttons100mmdownand25mmforwardofaluminiumropetrack(seeDiagram)
Using2rivetsdrillandrivettrianglebodyhookatthecentreoftailgateabovetailgaterelease
handle(seeDiagram).
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STEP3:POSITIONTHESUPPORTBAR
Tofitthebarbracketsmeasure700mfromtheropetrackdownthelengthoftheinsideofthetub,
thendown5mmfromthetopedgeofthetub(seeDiagram),orifyouhave2barkitsdividthetub
lengthintothirdsandpositionthebracketsatthesepoints.
Drillandrivetbarbracketintoplacehorizontallythenrepeatforothersideofvehicle.Ifrequired
applycorrosioninhibitortotheholes.
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STEP4:ASSEMBLEANDFITOFTHESUPPORTBAR
CONTENTSOFEACHKIT
1XHOLLOWBARCENTERPIECE   2XGRUBSCREWS
2XSOLIDBARENDPIECE   1XBARSOCK
ASSEMBLYPROCEDUREFORUNIVERSALSUPPORTBAR
1. Insertsolidbarpiecesintoeitherendofhollowtube.Adjustthebarsoitfitsbetweenthe
barbracketholderswiththeholesfacingdown(thisistoensurethegrubscrewsdonot
rubagainstthetonneaucover),Fingertightenthegrubscrewsintopositionthenusinga
3mmAllenkeytightenafurther¼turn(DONOTOVERTIGHTENASTHISWILLSTRIPTHE
GRUBSCREWTHREAD).
2. Placethebarsockoverthesupportbarthiswillstopthebarwearingagainstyourtonneau
cover.WARNING:FAILTURETOFITTHEBARSOCKOVERTHEBARWILLCAUSE
UNNECESSARYWEAROFYOURTONNEAUCOVERANDVOIDTHEWARRANTY.
3. Fitbarintobarbrackets.
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STEP5:FITTINGTHETONNEAU.
SlidethefrontofthetonneaucoverthroughthealuminiumRopeTracksection.Neatlyspreadthe
tonneaucoveroverthesupportbar,soitiscentredandfullycoversthetub,attachwithcord.
Whencarryingloadsthatarehigherthanthesideofthevehicletray,usethebungeeandhookon
theundersideofthetonneautosecurethetonneautotherails.
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CARINGFORYOURTONNEAU.
Applybee’swaxorDry‐Lubetothestitchingafewtimesayear,asthiswillmaintaintheTonneau’s
waterproofingabilityandpreventthestitchingfromdegrading.Useamilddetergentandsoftscrubbing
bushtocleanthetonneaucover.
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NEVERDRIVEWITHOUTTONNEAUSUPPORTBARSINPLACEASFLAPPINGWILLCAUSEAUNDUE
STRESSONTHEBUNJISANDTONNEAUMATERIAL.
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WARNING:TONNEAUISNOTDESIGNEDTOBEUSEDASALOADRESTRAINT.
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ThankyouforpurchasinganAustralianmadetonneaufromStormcoversAustralia
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