COVERWORLD TONNEAU-UCDVW950CT User manual

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FITTINGINSTRUCTIONS
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TONNEAU‐UCDVW950CT
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VOLKSWAGENAMAROKDUALCABHIGHLINE,ULTIMATE
2011–CURRENT
TONNEAUCOVERFITTINGINSTRUCTIONS
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Pleasereadalltheinstructionsbeforecommencingyourinstallation.
Alsotocheckthatyouhaveorderedandreceivedthecorrectcoverandwithhelp
holdthecoverinpositiontocheckitsfit.
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CONTENTS
DESCRIPTION   QTY TOOLSREQUIRED
TONNEAUCOVER  x1 DRILL
SIDERAIL(long)   X2 4MMDRILLBIT
SIDERAIL(short)  X2 PEN
TAILGATERAIL   X1 TAPEMEASURE
ALUMINUIMROPETRACK X1 3MMALLENKEY
BARBRACKETS   X4 POPRIVETGUN
UNIVERSALSUPPORTBARKIT X2
SUPPORTBARCOVERALL X2
STAINLESSSTEELRIVETS  X26
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NOTE:Beforeyoubeginitishighlyrecommendedthatthevehicleiscleaned.Alsoifyouhavean
AFTERMARKETtublinerthetopsectionshouldbecutawaybeforeinstallation,thesideandrear
railsneedtositflushwiththeinternallipofthetubitself.
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STEP1:ATTACHTHEFRONTALUMINIUMROPETRACK.
ThealuminiumRopeTrackshouldbeplacedatthefrontofthetub,centredontopasshown
below
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Onthethealuminiumropetrackthereisadoublesidedweathertape,peeloffthefilmandattach
theRopeTracktothetub.Careshouldbetakentopositionthetrackcentrallyandwiththeflange
verticalandthebackofthecsectionoftheRopeTrackpresseddownontothetubasshowninthe
diagramabove.
Usinga4mmdrillbit,drill6holesthroughtheRopeTrackflangeandintotray:oneat30mmfrom
eitheredge,withtheothersevenlyspacedbetweenthetwoouterpositions(approx.260mm
betweencentres)thenrivetthealuminiumRopeTrackintoposition.
STEP2:INSTALLINGTHESIDEANDREARRAILS.
Theundersideoftherailshasblackweathershieldtape.Thisistohelpprovideprotectionfrom
anyfrictiondamagetoyourUtecausedbymovement.
Placethesiderailsontopofthetubsides.Ensuretheflatpartisinternalandthehooksideis
facingout.
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Itisimportantthattheflangeispositionedparallel
tothetubflangetoensureagoodfit.Thiscanbe
achievedbypressingtheflangeontotheinsideof
thetubandthenslidingthealuminiumdownuntilit
touchesthetopflatofthetubensuringtheblack
weathershieldislightlycompressed.Whendrilling
holdfirmlyinposition.
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Toinstallthesiderails,followthedrillandrivetsequenceinthepictureabove.Drilltheholes
20mmupfromthebottomofthealuminiumflange,asshowninthefirstdiagramabove,riveting
afterdrillingeachholetomaintainthepositionoftherail.Whenpushingdowntodrillthefront
holethebackoftherailmaystickupintheairduetotheslightcurveonthetopedgeofthetub
andthefoamcompressing,thiswillcomedownwhenyoupushdowntodrilltherearrivethole.
Whenmountingthebarbracketslocateeachbarbracketatthepositionsshowninthepicture
abovewiththerivets20mmupfromtheloweredgeoftherailasshowninthefirstdiagram.Drill
andrivetoneendandthenlevelthebracketbeforedrillingthesecondhole.
Toinstalltherearrailremovethetailgatelinerbeforeinstallingtherail.Therearrailrequires6
rivetsintotal,50mmfromeachendandevenlyspacedinbetween(approx.260mm).
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STEP3:ASSEMBLEANDFITOFTHESUPPORTBAR
CONTENTSOFEACHKIT
1XHOLLOWBARCENTERPIECE   2XGRUBSCREWS
2XSOLIDBARENDPIECE   1XBARSOCK
ASSEMBLYPROCEDUREFORUNIVERSALSUPPORTBAR
1. Loosenthegrubscrewstoinsertsolidbarpiecesintoeitherendofhollowtube.Adjustthe
barsoitfitsbetweenthebarbracketholderswiththegrubscrewsfacingdown(thisisto
ensurethegrubscrewsdonotrubagainstthetonneaucover).Fingertightenthegrub
screwsthenusinga3mmAllenKeytightenthegrubscrewsafurther¼turnonly(DONOT
OVERTIGHTENASTHISWILLSTRIPTHEGRUBSCREWTHREAD).
2. Placethebarsockoverthesupportbarasthiswillstopthebarwearingagainstyour
tonneaucover.WARNING:FAILTURETOFITTHEBARSOCKOVERTHEBARWILLCAUSE
UNNECESSARYWEAROFYOURTONNEAUCOVERANDVOIDTHEWARRANTY.
3. Fitbarintobarbrackets.
STEP4:FITTINGTHETONNEAU.
SlidethefrontofthetonneaucoverthroughthealuminiumRopeTracksection.Neatlyspreadthe
tonneaucoveroverthesupportbar,ensuringitiscentredandfullycoversthetub.
Usethefingerloopstopullthecover’splasticstripovertheedgeofthetailgatetonneaurailfirst.
Usingyourhands,pushdowntosmooththerearstripintoplacealongtheedgeoftherail.
Oncetherearisattachedrepeatalongthesides.
NOTE:Donotclipthesidesonfirstasthismaystopthebackclippingon.Whenfittingforthefirst
timethesidepositionissetbyputtingthebackonfirst.
Whencarryingloadsthatarehigherthanthesideofthevehicletray,usethebungeeandhookon
theundersideofthetonneautosecurethetonneautotherails.
CARINGFORYOURTONNEAU.
Applybee’swaxorDry‐Lubetothestitchingafewtimesayear,asthiswillmaintaintheTonneau’swaterproofingabilityand
preventthestitchingfromdegrading.Useamilddetergentandsoftscrubbingbushtocleanthetonneaucover.
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NEVERDRIVEWITHOUTTONNEAUSUPPORTBARSINPLACEASFLAPPINGWILLCAUSEAUNDUE
STRESSONTHETONNEAUMATERIAL.
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WARNING:TONNEAUISNOTDESIGNEDTOBEUSEDASALOADRESTRAINT.
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ThankyouforpurchasinganAustralianmadetonneaufromCoverworld
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