CPG CK-HPSU212 User manual

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USERMANUAL
GasStepUpHotPlate
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MODELS:CK‐HPSU212,CK‐HPSU424,
CK‐HPSU636
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06/2017

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IMPORTANTFORFUTUREREFERENCE
Pleasecompletethisinformationandretainthismanualforthelifeoftheequipment.ForWarranty
Serviceand/orparts,thisinformationisrequired.
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ModelNumberSerialNumberDatePurchased
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WARNING:Foryoursafety,donotstoreorusegasolineorotherflammablevaporsor
liquidsinthevicinityofthisoranyotherappliances.Keeptheareafreeandclearof
combustibles.(SeeANSIZ83.14B,1991).
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WARNING：Improperinstallation,adjustment,alteration,serviceormaintenancecan
causepropertydamage,injury,ordeath.Readtheinstallationoperatingand
maintenanceinstructionsthoroughlybeforeinstalling,orservicingthisequipment.
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WARNING：Instructionsmustbepostedinaprominentlocation.Allsafetyprecautions
mustbetakenintheeventtheusersmellsgas.Safetyinformationcanbeobtainedfrom
yourlocalgassupplier.
CAUTION:Thesemodelsaredesigned,built,andsoldforcommercialuseonly.Ifthesemodels
arepositionedsothegeneralpubliccanusetheequipment,makesurethatcautions,
warnings,andoperatinginstructionsareclearlypostedneareachunitsothatanyone
usingtheequipmentwilluseitcorrectlyandnotinjurethemselvesorharmtheequipment.
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GASPRESSURE
Theapplianceandit’sindividualshutoffvalve(tobesuppliedbyuser)mustbedisconnectedfrom
thegassupplypipingsystemduringanypressuretestingofthatsystemattestpressuresinexcessof
½psi(3.45kPa).
Theappliancemustbeisolatedfromthegassupplypipingsystembyclosingit’sindividualmanual
shut‐offvalveduringanypressuretestingofthegassupplypipingsystemattestpressuresequalto
orlessthan½psi(3.45kPa).
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WARNING：Afactoryauthorizedagentshouldhandleallmaintenanceandrepair.Before
doinganymaintenanceorrepair,contactyourauthorizedservicerepresentative.
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CongratulationsonyourpurchaseofCPGcommercialcookingequipment.CPGtakesprideinthe
designandqualityofourproducts.Whenusedasintendedandwithpropercareandmaintenance,
youwillexperienceyearsofreliableoperationfromthisequipment.Toensurebestresults,itis
importantthatyoureadandfollowtheinstructionsinthismanualcarefully.
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TABLEOFCONTENTS:
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ITEMPAGEITEMPAGE
Safetyprecautions 4Cleaning&Maintenance8
GeneralInstallationInstructions5Service/Repair8
Specifications&Dimensions5ExplosionViewDrawing9
Conversion6SparePartsList10‐11
LightingInstructions7Warranty12
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LOCATIONOFDATAPLATE
Thedataplateislocatedonthesidepanel.
IMMEDIATELYINSPECTFORSHIPPINGDAMAGE
Equipmentshouldbeexaminedfordamagebeforeandduringunloading.Thefreightcarrierhas
assumedresponsibilityforitssafetransitanddelivery.Ifequipmentisreceiveddamaged,either
apparentorconcealed,aclaimmustbemadewiththedeliveringcarrier.
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A)Apparentdamageorlossmustbenotedonthefreightbillatthetimeofdelivery.Itmustthenbe
signedbythecarrierrepresentative(Driver).Ifthisisnotdone,thecarriermayrefusetheclaim.The
carriercansupplythenecessaryforms.
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B)Ifconcealeddamageorlossisnotapparentuntilafterequipmentisuncrated,arequestfor
inspectionmustbemadetothecarrierwithin15days.Thecarriershouldarrangeaninspection.Be
certaintoholdallcontentsandpackagingmaterial.
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Installationshouldbeperformedbyaqualifiedinstallerwhothoroughlyread,understandsand
followstheseinstruction.
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Ifyouhavequestionsconcerningtheinstallation,operation,maintenanceorserviceofthisproduct,
visitCookingPerformanceGroup’swebsiteatwww.CookingPerformanceGroup.com.
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SAFETYPRECAUTIONS
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DANGER：Thissymbolwarnsofimminenthazardwhichwillresultinseriousinjuryor
death.
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WARNING:Thissymbolreferstoapotentialhazardorunsafepractice,whichcouldresult
inseriousinjuryordeath.
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CAUTION:Thissymbolreferstoapotentialhazardorunsafepractice,whichcouldresult
inminorormoderateinjuryorproductorpropertydamage.
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NOTICE:Thissymbolreferstoinformationthatneedsspecialattentionormustbefully
understoodeventhoughnotdangerous.
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NOTICE:Thisproductisintendedforcommercialuseonly.Notforhouseholduse.
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NOTICE:Localcodesregardinginstallationvarygreatlyfromoneareatoanother.TheNational
FireProtectionAssociation,Inc.,statesinitsNFPA96latesteditionthatlocalcodesare
“AuthorityHavingJurisdiction”whenitcomestorequirementforinstallationof
equipment.Therefore,installationshouldcomplywithalllocalcodes.
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5
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GENERALINSTALLATIONINSTRUCTIONS
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Ensuregassupplyandgastype,asshownonunitnameplate,match.
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UnitinstallationmustconformwiththeNationalFuelGasCode,ANSIZ223.1/NFPA54,theNational
GasInstallationCode,CSA‐B149.1,orthePropaneInstallationCode,CSA‐B149.2asapplicableand
inaccordancewithlocalcodes.
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Screwlegsintothepermanentlyfastenednutsonthefourcornersoftheunitandtightenbyhand.
Leveltheunitbyturningtheadjustmentscrewatthebottomofeachleg.Donotslideunitwithlegs
mounted,liftifnecessarytomoveunit.
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Pipethreadingcompoundmustberesistanttotheactionofliquefiedpetroleumgases.
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Caution:DONOTuseanopenflametocheckforleaks.Checkallgaspipingforleakswithasoapand
watersolutionbeforeoperatingunit.
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THESEUNITSARESUITABLEFORINSTALLATIONONNON‐COMBUSTIBLESURFACESONLY.
Combustibleclearances:
6"sides(152mm)6"rear(152mm) 4"floor(102mm)
Noncombustibleclearances:
0"sides(0mm) 0"rear(0mm)4"floor(102mm)
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Donotobstructtheflowofcombustionandventilationair,undertheunitbythelegsorbehindthe
unitbytheflue.
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Adequateclearanceforairopeningsintothecombustionchamberisrequired.Donotplaceobjects
betweenthebottomoftheunitandthecountertop.
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Theremustbeadequateclearanceforremovalofthefrontpanel.Allmajorpartsexcepttheburners
areremovablethroughthefrontifthegaslineisdisconnected.
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SPECIFICATIONANDDIMENSIONS
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MODELWIDTH
IN.(MM)
DEPTH
IN.(MM)
HEIGHT
IN.(MM)
#OF
BURNERS
BTU/PER
NAT/LP TOTAL
BTU/ Hr
W.C.
IN.
CK‐HPSU21212(305)26.8(680)18.9(480)230,000 60,000 6/10
CK‐HPSU42424(610)26.8(680)18.9(480)430,000 120,000 6/10
CK‐HPSU63636(915)26.8(680)18.9(480)630,000 180,000 6/10
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Note:regulator–75mm/3.25inchdepth.Dimensionsabovedonotincluderegulator.
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6
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CONVERSION
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InstructionsareforconversionfromNaturalGastoPropane(L.P.)onallmodels.Theconversion
shouldbedonebeforeconnectingtheunittothegassupply.
Unitsareshippedfromthefactoryequippedforusewithnaturalgas.OrificesnecessaryforLP
(propane)areprovidedinabagtiedtothevalveonthefrontpanel.
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1.  Remove  the  knobs  and  front  panel.
2 . Uns
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2.Remove the burner from the top
of the gas pipe.
1. Remove the trivets from the
top of the appliance.
Note:UnitNumberonside
oforificefittings.
PlasticInsert
3.Replacetheorifice
fittin
g
sintothevalve.
5.Beforeinstallingtheregulator,
unscrewtheoctagonalcapup,youcan
read(NAT)ontheplasticinsertoutof
thecap,flipitoverandsnapbackin
6.Continuewith
installation.
RegulatorwithbrasscapL.PPositionofinsert
4.Installthefront
p
anelknobs

7
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LIGHTINGINSTRUCTIONS
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Lightingpilot
Thepilotlightontheappliancehasbeensetatthefactory.Ascrewdrivermayberequiredforthe
firstlightingtoadjusttheflameforyourelevation.
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1.Turnoffthemanualvalveandwait5minutestoclearthegas.
2.Turnallknobstothe"OFF"position.
3.Holdanignitionsource(match)atthepilot.Whentheflameisestablished,removetheignition
source.
4.Turntheburnerknobsto"ON".Iftheburnerdoesnotignite,promptlyopenthepilotvalve
more.Ifthepilotflameappearslargerthannecessary,turnitdownandresetburnerignition.The
pilotflameshouldbeassmallaspossiblebutlargeenoughtoguaranteereliableignitionofthe
burnerswhentheknobsareturnedto"ON".
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Lightingmainburner
Tolightburner,turnknobto“ON.”Thenbackofftothedesiredflamelevel.Therangeofadjustment
isvirtuallyinfinitebetween“ON”and“OFF”.
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Mainburnerairsupply:
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1.Forefficientburneroperation,aproperbalanceofgasvolumeandprimaryairsupplymustbe
maintainedwhichwillresultincompletecombustion.Insufficientairsupplyresultsinayellow
streamingflame.Primaryairsupplyiscontrolledbyanairshutteronthefrontoftheburner.
2.Loosenthescrewsonthefrontoftheburnerandadjusttheairshuttertoeliminatetheyellow
tipsoftheburnerflame.Locktheairshutterinplacebytighteningthescrews.
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CAUTION
Allburnersarelitfromconstantlyburningpilots.Turningthevalvetothedesiredflameheightisall
thatisrequiredtoputtheunitinservice.
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Donotpermitfanstoblowdirectlyattheunit.Whereverpossible,avoidopenwindowsnexttothe
units'sidesorback.Avoidwalltypefanswhichcreateaircross‐currentswithinaroom.
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Itisalsonecessarythatsufficientairshouldbeallowedtoentertheroomtocompensateforthe
amountofairremovedbyanyventilatingsystem.Otherwise,asubnormalatmosphericpressurewill
occur,affectingoperationandcausingundesirableworkingconditions.

Aproperlydesignedandinstalledhoodwillactastheheartoftheventilatingsystemfortheroom
orareainwhichtheunitisinstalled,andwillleavetheunitindependentofchangingdraft
conditions.

Allvalvesmustbecheckedandlubricatedperiodically.Thismustbedonebyanauthorizedservice
representativeinyourarea.

8


CLEANING&MAINTENANCE


CAUTION:Useonlynon‐abrasivecleaners.Abrasivecleanerscouldscratchthefinishofyourunit,
marringit’sappearanceandmakingitsusceptibletodirtaccumulation.Donotusesteel
wool,otherabrasivecleanersorcleaners/sanitizerscontainingchlorine,iodine,
ammoniaorbrominechemicalsasthesewilldeterioratethestainlesssteelandglassmaterialand
shortenthelifeoftheunit.


Daily
1. Thoroughlycleanback,sides,topandfrontofunit.
2. Cleangratesdaily.

Weekly
1. Cleanunitthoroughly.Cleanstainlesssteelorchromedsurfaceswithadampclothandpolish
withasoft,drycloth.Adetergentmaybeusedforcleaning.Toremovediscolorations,usea
non‐abrasivecleaner.
2. Tocleanthedrippan:removethedrippanbygrabbingthehandleandpullingitoutofthe
openinginthefrontpanel.Toreplacethepan,reversethisprocedure.
3. Burnerairshutteropeningsmustbekeptclean.Mainburnerportsmustbekeptclean.Toclean
burners,boiltheminastrongsolutionoflyewaterfor15to20minutes.Theneitherbrushwith
awirebrushorcleangasportswithasharp‐pointedmetalinstrumenttoensureopenports.

CAUTION:Cleantheregulatoratleastonceamonth.Makesuretheventopeningisopen
andnotblockedinanyway.Failuretodosowillcausevariationsinpressure.Yourunit
willnotfunctionaswellanditcouldshortenthelifeoftheproduct.
SERVICE/REPAIR

NOTE:THISAPPLIANCEMUSTONLYBESERVICEDBYANAUTHORIZEDAGENT.

NOTE:Partsprotectedbythemanufacturerorhisagentarenottobeadjustedbytheinstaller
unlesstheinstallerisanauthorizedserviceagent.
IfyouhaveanyquestionsorproblemscontactyournearestServiceRepresentative.

9

EXPLOSIONVIEWDRAWING

MODEL:CK‐HPSU424
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


10

Spare Parts List

NO. DESCRIPTION MODEL CODE QTY
1 Dial CK-HPSU212 CK-HPSU424
CK-HPSU636 06.05.1472429 2
4
6
2 Tray CK-HPSU212 CK-HPSU424
CK-HPSU636
01.05.1029410
01.05.1029318
01.05.1029365 1
3 Foot CK-HPSU212 CK-HPSU424
CK-HPSU636 01.02.1005373 4
4 Regulator CK-HPSU212 CK-HPSU424
CK-HPSU636 01.22.1069501 1
5 Orifice
CK-HPSU212-NAT
CK-HPSU424-NAT
CK-HPSU636-NAT 01.20.1068643 2
4
6
CK-HPSU212-LPG
CK-HPSU424-LPG
CK-HPSU636-LPG 01.20.1068652 2
4
6
6 Burner CK-HPSU212 CK-HPSU424
CK-HPSU636 06.05.1472521 2
4
6
7 Grate CK-HPSU212 CK-HPSU424
CK-HPSU636 01.03.1015096 2
4
6
8 Pilot pipe assy.-Rear CK-HPSU212 CK-HPSU424
CK-HPSU636 01.24.1071026 1
2
3
9 Orifice connection-Front CK-HPSU212 CK-HPSU424
CK-HPSU636 01.18.1067402 1
2
3
10 Orifice connection-Rear CK-HPSU212 CK-HPSU424
CK-HPSU636 01.18.1067404 1
2
3

11
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11 Pilot pipe assy.-Front CK-HPSU212 CK-HPSU424
CK-HPSU636 01.24.1071015 1
2
3
12 Main pipe assy.-Front CK-HPSU212 CK-HPSU424
CK-HPSU636 06.05.1473192 1
2
3
13 Main pipe assy.-Rear CK-HPSU212 CK-HPSU424
CK-HPSU636 06.05.1473193 1
2
3
14 Valve connection CK-HPSU212 CK-HPSU424
CK-HPSU636 66.04.1820085 2
4
6
15 Valve CK-HPSU212 CK-HPSU424
CK-HPSU636 01.20.1068502 2
4
6
16 Pilot valve CK-HPSU212 CK-HPSU424
CK-HPSU636 01.20.1068508 1
2
3





CookingPerformanceGroup
Lancaster,Pennsylvania
website:www.cookingperformancegroup.com