Crafco SUPER SHOT 125 User manual

Parts Manual - 26631
Revision D
SUPER SHOT 125 DIESEL ME
LT
ER
ALL
MODELS

Fill in appropriate fields that apply to this machine
Machine S/N: ________________________________
1st Hose S/N: _______________________________
2nd Hose S/N: _______________________________
1st Pump S/N: _______________________________
2nd Pump S/N: ______________________________
Engine S/N: ________________________________
Compressor S/N: _____________________________
Gear Box S/N (Patcher): ______________________
Blower S/N (Magnum): ________________________

Super Shot 125 Diesel Melter Part
Manual
Revisions
Revision Date
A) Converted to Microsoft Word from ICM Pdf file. Changed manual layout. 4/2016
B) Updated a typo error and changed some chapter text for consistency 8/2016
C) Removed SS125DCRC, added SS125DC100CFM 6/2017
D) Compressor altitude limits in Section 5.5; Air Comp Oil Changes Sec. 6.12;
Air Comp Oil Sec. 6.16; Temp Switch Table 10-39; Temp Switch Table 10-
40, Diagnostic Trouble Codes Sec. 9.5 8/9/17

Super Shot 125 Diesel Melter
PN 43600
Super Shot 125 Diesel Melter with Compressor 100 CFM
PN 47400

***Export Only***
Super Shot 125 Diesel Melter Compressor 70 CFM
PN 45500
***Export Only***
Super Shot 125 Diesel Melter Compressor 53.8 CFM
PN 43800

Super Shot 125 Diesel Melter Part
Manual
Table of Contents
1.0 About This Manual..................................................................................................................1-1
1.1 How to use this manual:......................................................................................................1-1
2.0 Safety Precautions..................................................................................................................2-1
2.1 General Safety....................................................................................................................2-1
2.2 Personal Safety...................................................................................................................2-1
2.3 Equipment or Operational Safety......................................................................................... 2-1
2.4 Safety Symbols and Notices................................................................................................2-2
3.0 Limited Warranty.....................................................................................................................3-1
3.1 Warranty Claim Instructions................................................................................................. 3-2
4.0 Machine Specifications........................................................................................................... 4-1
5.0 Operating Instructions.............................................................................................................5-1
5.1 Preparing the Machine for Start Up .....................................................................................5-1
5.2 Machine Start Up for 43600, 43800 and 45500................................................................... 5-2
5.3 Machine Start Up for 47400................................................................................................. 5-5
5.4 Altitude Compensation System (43600) .............................................................................. 5-7
5.5 Air Compressor: PN 43800, 45500 and 47400.................................................................... 5-7
5.6 About the Heated Hose, Wand, Valve, and Tip Guard......................................................... 5-8
5.7 Operating the Electric Hose................................................................................................. 5-9
5.8 Dispensing the Material..................................................................................................... 5-10
5.9 About the Active Screen Pump Protection......................................................................... 5-10
5.10 Loading Material into the Sealant Tank ........................................................................... 5-11
Material Tank Depth Chart......................................................................................... 5-125.10.1
5.11 Shutting Down and Cleaning Out the Machine (43600, 43800 & 45500) ......................... 5-13
5.12 Shutting Down and Cleaning Out the Machine (47400)................................................... 5-14
5.13 Storing the Electric Hose for Transport............................................................................ 5-15
5.14 Overnight Heater Use...................................................................................................... 5-16
5.15 Mounting a Skid Machine................................................................................................ 5-17
5.16 Shot Timer Option........................................................................................................... 5-18
5.17 Storing the Machine ........................................................................................................ 5-20
6.0 Maintenance Instructions........................................................................................................6-1
6.1 Engine................................................................................................................................. 6-1
6.2 Hydraulic System ................................................................................................................6-1
6.3 Heat Transfer Oil.................................................................................................................6-1
6.4 Wheel Bearing.....................................................................................................................6-1

Super Shot 125 Diesel Melter Part
Manual
Table of Contents
6.5 Material Sensor Tube ..........................................................................................................6-1
6.6 Cleaning Material Tank and Sensor Area ............................................................................6-1
6.7 Lug Nuts..............................................................................................................................6-2
6.8 Brakes.................................................................................................................................6-2
6.9 Tongue Jack........................................................................................................................6-2
6.10 Temperature Control Calibration........................................................................................6-3
6.11 Cleaning the Melter ...........................................................................................................6-3
6.12 Maintenance Chart ............................................................................................................6-4
6.13 Service Instructions ...........................................................................................................6-5
6.14 General Maintenance Parts...............................................................................................6-5
6.15 Recommended Spare Parts...............................................................................................6-6
6.16 Recommended Fluids and Lubricants................................................................................6-6
6.17 Applicable Brands of Heat Transfer Oil..............................................................................6-7
6.18 Typical Heat Transfer Oil Specifications ............................................................................6-7
6.19 Material Pump Replacement..............................................................................................6-8
6.20 Wand Repair Instructions ................................................................................................6-11
Cable Replacement...................................................................................................6-116.20.1
Switch Replacement..................................................................................................6-116.20.2
Terminal Block Replacement.....................................................................................6-116.20.3
Wand Handle Replacement.......................................................................................6-126.20.4
6.21 Burner Fuel Filter Replacement.......................................................................................6-15
7.0 How to Use a Multimeter.........................................................................................................7-1
7.1 Checking DC Voltage with a Multimeter...............................................................................7-1
7.2 Checking AC Voltage with Multimeter..................................................................................7-1
7.3 Checking Resistance (Ohms)..............................................................................................7-1
How to Check Wire Continuity .....................................................................................7-17.3.1
How to Check RTD Sensor..........................................................................................7-17.3.2
7.4 Checking Amperage............................................................................................................7-2
8.0 Troubleshooting (43600, 43800 and 45500)............................................................................8-1
8.1 Diesel Burner Troubleshooting ............................................................................................8-1
Symptoms: Burner will Not Ignite.................................................................................8-18.1.1
Burner Electrical Troubleshooting................................................................................8-28.1.2
Excessive Smoke Coming Out of Exhaust Stack.........................................................8-78.1.3
Burner Lights but Shuts Down After 15 Seconds .........................................................8-78.1.4
Testing DC Controller..................................................................................................8-88.1.5

Super Shot 125 Diesel Melter Part
Manual
Table of Contents
Burner Fuel Solenoid Testing...................................................................................... 8-88.1.6
Burner Ignition Coil Testing .........................................................................................8-98.1.7
Bleeding the Burner.....................................................................................................8-98.1.8
Sealant is Heating Slowly.......................................................................................... 8-118.1.9
8.2 Mixer Troubleshooting....................................................................................................... 8-12
Symptom: Mixer Does Not Rotate ............................................................................. 8-128.2.1
Mixer Electrical Troubleshooting................................................................................ 8-138.2.2
Mixer Hydraulic Troubleshooting ............................................................................... 8-188.2.3
8.3 Hose Troubleshooting ....................................................................................................... 8-21
Symptom: Hose Does Not Heat................................................................................. 8-218.3.1
Hose Electrical Troubleshooting................................................................................ 8-218.3.2
Symptom: Trigger is not Working............................................................................... 8-268.3.3
RTD Sensor Ohms vs. Temperature ......................................................................... 8-278.3.4
8.4 Pump Troubleshooting ...................................................................................................... 8-29
Symptom: Material Does Not Dispense When the Pump is Activated........................ 8-298.4.1
Pump Electrical Troubleshooting............................................................................... 8-308.4.2
Pump Hydraulic Troubleshooting............................................................................... 8-368.4.3
9.0 Troubleshooting (47400)......................................................................................................... 9-1
9.1 Diesel Burner Troubleshooting............................................................................................ 9-1
Symptom: Burner will Not Ignite................................................................................... 9-19.1.1
Burner Electrical Troubleshooting................................................................................9-39.1.2
Excessive Smoke Coming Out of Exhaust Stack......................................................... 9-89.1.3
Burner Lights but Shuts Down After 15 Seconds......................................................... 9-89.1.4
Testing DC Controller.................................................................................................. 9-99.1.5
Burner Fuel Solenoid Testing...................................................................................... 9-99.1.6
Burner Ignition Coil Testing ....................................................................................... 9-109.1.7
Bleeding the Burner................................................................................................... 9-109.1.8
Sealant is Heating Slowly.......................................................................................... 9-129.1.9
9.2 Mixer Troubleshooting....................................................................................................... 9-13
Symptom: Mixer Does Not Rotate ............................................................................. 9-139.2.1
Mixer Electrical Troubleshooting................................................................................ 9-149.2.2
Mixer Hydraulic Troubleshooting ............................................................................... 9-199.2.3
9.3 Hose Troubleshooting ....................................................................................................... 9-22
Symptom: Hose Does Not Heat................................................................................. 9-229.3.1
Hose Electrical Troubleshooting................................................................................ 9-229.3.2

Super Shot 125 Diesel Melter Part
Manual
Table of Contents
Symptom: Trigger is not Working...............................................................................9-279.3.3
RTD Sensor Ohms vs. Temperature..........................................................................9-289.3.4
9.4 Pump Troubleshooting.......................................................................................................9-30
Symptom: Material Does Not Dispense When the Pump is Activated........................9-309.4.1
Pump Electrical Troubleshooting ...............................................................................9-319.4.2
Pump Hydraulic Troubleshooting...............................................................................9-379.4.3
9.5 Engine Diagnostic Trouble Codes (DTC)...........................................................................9-38
How to use the Diagnostic Trouble Code Table.........................................................9-389.5.1
Engine DTC Table (47400)........................................................................................9-389.5.2
10.0 About the Illustrated Parts List.............................................................................................10-1
10.1 Ordering Crafco Parts......................................................................................................10-1
10.2 Super Shot 125 Diesel Melter Assembly 43600...............................................................10-2
10.3 Super Shot 125 Diesel Melter Comp. 100 CFM PN 47400 ..............................................10-6
10.4 ***Export Only*** Super Shot 125 Diesel Melter Comp. 53.8 CFM PN 43800...............10-10
10.5 ***Export Only*** Super Shot 125 Diesel Melter Comp. 70 CFM PN 45500...................10-14
10.6 Tank Assembly, All Models............................................................................................10-18
10.7 Control Box Assembly, 43600, 43800, and 45500.........................................................10-20
10.8 Control Box Assembly, 47400........................................................................................10-24
10.9 Engine Assembly: PN 43600.........................................................................................10-28
10.10 Engine Assembly: PN 47400.......................................................................................10-30
10.11 Engine Assembly: PN 43800.......................................................................................10-32
10.12 Engine Assembly: PN 45500.......................................................................................10-34
10.13 Hydraulic Control Valve Assembly: PN 45420 All Models............................................10-36
10.14 Material Flow Control Assembly: PN 46060 All Models................................................10-38
10.15 Pump/Mixer Motor Assembly: PN 44832 All Models....................................................10-40
10.16 Diesel Burner Assembly: PN 46380 All Models............................................................10-42
10.17 Hydraulic Diagram: PN 26554 (43600) .......................................................................10-44
10.18 Hydraulic Diagram: PN 26662N (47400)......................................................................10-48
10.19 Hydraulic Diagram: PN 26663 (43800 &45500 ***Export Engine Only***)...................10-52
10.20 Diesel Fuel Line Schematic – Non-Compressor...........................................................10-56
10.21 Diesel Fuel Line Schematic – Compressors ................................................................10-58
10.22 Electrical Schematic: PN 43600...................................................................................10-60
10.23 Electrical Schematic: PN 47400...................................................................................10-62
10.24 Electrical Schematic: ***Export Only*** PN 43800 and 45500 .....................................10-64
10.25 Air Compressor Assembly: ***Export Only*** PN 45345 (43800, and 45500) ..............10-66

Super Shot 125 Diesel Melter Part
Manual
Table of Contents
10.26 Air Compressor Assembly: PN 47480N (47400).......................................................... 10-68
10.27 Hydraulic Compressor Valve Assembly: PN 45425 (43800, 47400 and 45500)........... 10-70
10.28 High Output Air Lance Assembly................................................................................. 10-72
10.29 Wand Assembly .......................................................................................................... 10-74
10.30 Optional Engine Cover for Compressor Models........................................................... 10-76
10.31 Hot Air Lance.............................................................................................................. 10-78
11.0 Tools and Accessories........................................................................................................11-1

Super Shot 125 Diesel Melter Part
Manual
List of Figures
Fig. 5-1 Hydraulic Fluid Level and Temp. Gauge ..........................................................................5-2
Fig. 5-2 Heat Transfer Oil Dip Stick...............................................................................................5-2
Fig. 6-1 Lug bolt Tightening Sequence..........................................................................................6-2
Fig. 6-2 Temperature Control Calibration......................................................................................6-3
Fig. 6-3 Material Pump Replacement..........................................................................................6-10
Fig.6-4 Switch Wire Location.......................................................................................................6-12
Fig.6-5 Wire Routing...................................................................................................................6-12
Fig.6-6 Terminal Block Wiring .....................................................................................................6-13
Fig.6-7 Actuator Spring Location.................................................................................................6-13
Fig.6-8 Actuator / Trigger Assembly............................................................................................6-14
Fig. 7-1 Standard Multimeter.........................................................................................................7-2
Fig. 7-2 Clamp – On Amp Meter/Multimeter..................................................................................7-3
Fig. 8-1 Diesel Burner Schematic..................................................................................................8-6
Fig. 8-2 Diesel Burner Electrode Adjustment...............................................................................8-10
Fig. 8-3 Diesel Burner Air Settings..............................................................................................8-10
Fig. 8-4 Checking Din Plug Voltage.............................................................................................8-16
Fig. 8-5 Mixer Schematic ............................................................................................................8-17
Fig. 8-6 Hydraulic Valve Pressure Setting...................................................................................8-19
Fig. 8-7 Din Plug Layout..............................................................................................................8-20
Fig. 8-8 Junction Box Voltage Testing.........................................................................................8-23
Fig. 8-9 Hose Circuit Schematic..................................................................................................8-24
Fig. 8-10 Junction Box Wiring .....................................................................................................8-25
Fig. 8-11 Pump Schematic..........................................................................................................8-35
Fig. 9-1 Diesel Burner Schematic..................................................................................................9-7
Fig. 9-2 Diesel Burner Electrode Adjustment...............................................................................9-11
Fig. 9-3 Diesel Burner Air Settings..............................................................................................9-11
Fig. 9-4 Checking Din Plug Voltage.............................................................................................9-17
Fig. 9-5 Mixer Schematic ............................................................................................................9-18
Fig. 9-6 Hydraulic Valve Pressure Setting...................................................................................9-20
Fig. 9-7 Din Plug Layout..............................................................................................................9-21
Fig. 9-8 Junction Box Voltage Testing.........................................................................................9-24

Super Shot 125 Diesel Melter Part
Manual
List of Figures
Fig. 9-9 Hose Circuit Schematic.................................................................................................. 9-25
Fig. 9-10 Junction Box Wiring..................................................................................................... 9-26
Fig. 9-11 Pump Schematic.......................................................................................................... 9-36
Fig. 9-12 Engine Control Display DTC ........................................................................................ 9-38
Fig. 10-1 Super Shot 125 Diesel Melter: PN 43600..................................................................... 10-2
Fig. 10-2 Super Shot 125 Diesel Melter Comp. 100 CFM PN 47400........................................... 10-6
Fig. 10-3 ***Export Only*** Super Shot 125 Diesel Melter Comp. 53.8 CFM PN 43800............ 10-10
Fig. 10-4 ***Export Only*** Super Shot 125 Diesel Melter Comp. 70 CFM PN 45500............... 10-14
Fig. 10-5 Tank Assembly: All Models........................................................................................ 10-18
Fig. 10-6 Control Box Assembly: 43600, 43800, and 45500 ..................................................... 10-20
Fig. 10-7 Control Box Assembly: 47400.................................................................................... 10-24
Fig. 10-8 Engine Assembly: 43600 ........................................................................................... 10-28
Fig.10-9 Engine Assembly – 47400 .......................................................................................... 10-30
Fig. 10-10 Engine Assembly: PN 43800 ................................................................................... 10-32
Fig. 10-11 Engine Assembly: PN 45500 ................................................................................... 10-34
Fig. 10-12 Hydraulic Control Valve Assembly: PN 45420 All Models ........................................ 10-36
Fig. 10-13 Control Box Assembly – 46400SB, 46400SC63....................................................... 10-36
Fig. 10-14 Material Flow Control Assembly: PN 46060 All Models............................................ 10-38
Fig. 10-15 Pump/Mixer Motor Assembly: PN 44832 All Models ................................................ 10-40
Fig. 10-16 Diesel Burner Assembly: PN 46380 (All Models) ..................................................... 10-42
Fig. 10-17 Hydraulic Diagram: PN 26554 (43600)..................................................................... 10-44
Fig. 10-18 Hydraulic Diagram: PN 26662N (47400).................................................................. 10-48
Fig. 10-19 Hydraulic Diagram: PN (43800 &45500 ***Export Engine Only***)........................... 10-52
Fig.10-20 Diesel Fuel Line Schematic – Non-Compressor........................................................ 10-56
Fig.10-21 Diesel Fuel Line Schematic - Compressors............................................................... 10-58
Fig. 10-22 Electrical Schematic: PN 43600............................................................................... 10-60
Fig. 10-23 Electrical Schematic: PN 47400............................................................................... 10-62
Fig. 10-24 Compressor Assembly............................................................................................ 10-63
Fig. 10-25 Electrical Schematic: ***Export Only*** PN 43800 and 45500.................................. 10-64
Fig. 10-26 Air Compressor Assembly: ***Export Only*** PN 45345 (43800, and 45500)........... 10-66
Fig. 10-27 Air Compressor Assembly: PN 47480N (47400) ...................................................... 10-68

Super Shot 125 Diesel Melter Part
Manual
List of Figures
Fig. 10-28 Hydraulic Diagram w/Compressor 46400EC63, 46400SC63....................................10-69
Fig. 10-29 Hydraulic Diagram w/Compressor 46400EC63, 46400SC63....................................10-69
Fig. 10-30Hydraulic Compressor Valve Assembly: PN 45425 (43800, 47400 and 45500) ........10-70
Fig.10-31 High Output Air Lance Assembly...............................................................................10-72
Fig.10-32 Wand Assembly........................................................................................................10-74
Fig.10-33 Optional Engine Cover for Compressor Models ........................................................10-76
Fig. 10-34 Electrical Schematic 46400EB, 46400EC63............................................................10-77
Fig. 10-35 Electric Schematic – 46400SB, 46400SC63............................................................10-77
Fig. 10-36 Hot Air Lance (Option)..............................................................................................10-78

Super Shot 125 Diesel Melter Part
Manual
List of Tables
Table 2-1 Safety Symbols and Notices.........................................................................................2-2
Table 2-2 Safety Symbols and Notices (continued)....................................................................... 2-3
Table 4-1 Machine Specifications................................................................................................. 4-1
Table 5-1 Preparing the Machine for Start Up...............................................................................5-1
Table 5-2 Starting the Burner........................................................................................................5-2
Table 5-3 Starting the Burner for Electric Hose (continued) .......................................................... 5-4
Table 5-4 Starting the Burner for Electric Compressor.................................................................. 5-5
Table 5-5 Starting the Burner for Electric Compressor (continued) ............................................... 5-6
Table 5-6 Operating the Electric Hose.......................................................................................... 5-9
Table 5-7 Dispensing the Material .............................................................................................. 5-10
Table 5-8 Loading Material into the Sealant Tank....................................................................... 5-11
Table 5-9 Material Tank Depth Chart.......................................................................................... 5-12
Table 5-10 Shutting Down and Cleaning Out the Machine (43600, 43800 & 45500)................... 5-13
Table 5-11 Shutting Down and Cleaning Out the Machine (47400)............................................. 5-14
Table 5-12 Hose for Transport Instructions................................................................................. 5-15
Table 5-13 Overnight Heater Use ............................................................................................... 5-16
Table 5-14 Mounting a Skid Machine.......................................................................................... 5-17
Table 5-15 Shot Timer Option..................................................................................................... 5-18
Table 5-16 Shot Timer Option (continued).................................................................................. 5-19
Table 6-1 Maintenance Chart........................................................................................................6-4
Table 6-2 Service Instructions.......................................................................................................6-5
Table 6-3 General Maintenance Parts ..........................................................................................6-5
Table 6-4 Recommended Spare Parts.......................................................................................... 6-6
Table 6-5 Recommended Fluids and Lubricants........................................................................... 6-6
Table 6-6 Applicable Brand of Heat Transfer Oil........................................................................... 6-7
Table 6-7 Material Pump Replacement.........................................................................................6-8
Table 6-8 Material Pump Replacement (continued) ...................................................................... 6-9
Table 6-9 Burner Fuel Filter Replacement .................................................................................. 6-15
Table 8-1 Basic Visual Troubleshooting........................................................................................8-1
Table 8-2 Basic Visual Troubleshooting (continued)..................................................................... 8-2
Table 8-3 Burner Electrical Troubleshooting.................................................................................8-2

Super Shot 125 Diesel Melter Part
Manual
List of Tables
Table 8-4 Burner Electrical Troubleshooting (continued)...............................................................8-3
Table 8-5 Burner Electrical Troubleshooting (continued)...............................................................8-4
Table 8-6 Burner Electrical Troubleshooting (continued)...............................................................8-5
Table 8-7 Smoke Coming Out of Exhaust Stack ...........................................................................8-7
Table 8-8 Burner Lights but Shuts Down After 15 Seconds...........................................................8-7
Table 8-9 Testing the DC Controller..............................................................................................8-8
Table 8-10 Burner Fuel Solenoid Test...........................................................................................8-8
Table 8-11 Burner Ignition Coil Test..............................................................................................8-9
Table 8-12 Bleeding the Diesel Burner..........................................................................................8-9
Table 8-13 Sealant is Heating Slowly..........................................................................................8-11
Table 8-14 Basic Visual Troubleshooting....................................................................................8-12
Table 8-15 Mixer Electrical Troubleshooting ...............................................................................8-13
Table 8-16 Mixer Electrical Troubleshooting (continued).............................................................8-14
Table 8-17 Mixer Electrical Troubleshooting (continued).............................................................8-15
Table 8-18 Mixer Hydraulic Troubleshooting...............................................................................8-18
Table 8-19 Basic Visual Hose Troubleshooting...........................................................................8-21
Table 8-20 Hose Electrical Troubleshooting................................................................................8-21
Table 8-21 Hose Electrical Troubleshooting (continued).............................................................8-22
Table 8-22 Trigger is Not Working...............................................................................................8-26
Table 8-23 RTD Sensor Ohms vs. Temperature.........................................................................8-27
Table 8-24 RTD Sensor Ohms vs. Temperature (continued).......................................................8-28
Table 8-25 Basic Visual Pump Troubleshooting..........................................................................8-29
Table 8-26 Pump Electrical Troubleshooting...............................................................................8-30
Table 8-27 Pump Electrical Troubleshooting (continued)............................................................8-31
Table 8-28 Pump Electrical Troubleshooting (continued)............................................................8-32
Table 8-29 Pump Electrical Troubleshooting (continued)............................................................8-33
Table 8-30 Pump Electrical Troubleshooting (continued)............................................................8-34
Table 8-31 Pump Hydraulic Troubleshooting ..............................................................................8-36
Table 9-1 Basic Visual Troubleshooting........................................................................................9-1
Table 9-2 Basic Visual Troubleshooting (continued) .....................................................................9-2
Table 9-3 Burner Electrical Troubleshooting .................................................................................9-3

Super Shot 125 Diesel Melter Part
Manual
List of Tables
Table 9-4 Burner Electrical Troubleshooting (continued)............................................................... 9-4
Table 9-5 Burner Electrical Troubleshooting (continued)............................................................... 9-5
Table 9-6 Burner Electrical Troubleshooting (continued)............................................................... 9-6
Table 9-7 Smoke Coming Out of Exhaust Stack........................................................................... 9-8
Table 9-8 Burner Lights but Shuts Down After 15 Seconds .......................................................... 9-8
Table 9-9 Testing the DC Controller..............................................................................................9-9
Table 9-10 Burner Fuel Solenoid Test .......................................................................................... 9-9
Table 9-11 Burner Ignition Coil Test............................................................................................ 9-10
Table 9-12 Bleeding the Diesel Burner ....................................................................................... 9-10
Table 9-13 Sealant is Heating Slowly.......................................................................................... 9-12
Table 9-14 Basic Visual Troubleshooting.................................................................................... 9-13
Table 9-15 Mixer Electrical Troubleshooting............................................................................... 9-14
Table 9-16 Mixer Electrical Troubleshooting (continued)............................................................. 9-15
Table 9-17 Mixer Electrical Troubleshooting (continued)............................................................. 9-16
Table 9-18 Mixer Hydraulic Troubleshooting............................................................................... 9-19
Table 9-19 Basic Visual Hose Troubleshooting........................................................................... 9-22
Table 9-20 Hose Electrical Troubleshooting................................................................................ 9-22
Table 9-21 Hose Electrical Troubleshooting (continued)............................................................. 9-23
Table 9-22 Trigger is Not Working .............................................................................................. 9-27
Table 9-23 RTD Sensor Ohms vs. Temperature......................................................................... 9-28
Table 9-24 RTD Sensor Ohms vs. Temperature (continued) ...................................................... 9-29
Table 9-25 Basic Visual Pump Troubleshooting.......................................................................... 9-30
Table 9-26 Pump Electrical Troubleshooting............................................................................... 9-31
Table 9-27 Pump Electrical Troubleshooting (continued)............................................................ 9-32
Table 9-28 Pump Electrical Troubleshooting (continued)............................................................ 9-33
Table 9-29 Pump Electrical Troubleshooting (continued)............................................................ 9-34
Table 9-30 Pump Electrical Troubleshooting (continued)............................................................ 9-35
Table 9-31 Pump Hydraulic Troubleshooting.............................................................................. 9-37
Table 9-32 Engine DTC Table PN 47400.................................................................................... 9-38
Table 9-33 Engine DTC Table PN 47400 (Continued) ................................................................ 9-39
Table 9-34 Engine DTC Table PN 47400 (Continued) ................................................................ 9-40

Super Shot 125 Diesel Melter Part
Manual
List of Tables
Table 10-1 Super Shot 125 Diesel Melter: PN 43600..................................................................10-3
Table 10-2 Super Shot 125 Diesel Melter: PN 43600 (continued) ...............................................10-4
Table 10-3 Super Shot 125 Diesel Melter: PN 43600 (continued) ...............................................10-5
Table 10-4 Super Shot 125 Diesel Melter Comp. 100 CFM PN 47400........................................10-7
Table 10-5 Super Shot 125 Diesel Melter Comp. 100 CFM PN 47400 (continued) .....................10-8
Table 10-6 Super Shot 125 Diesel Melter Comp. 100 CFM PN 47400 (continued) .....................10-9
Table 10-7 ***Export Only*** Super Shot 125 Diesel Melter Comp. 53.8 CFM PN 43800 ......... 10-11
Table 10-8 ***Export Only*** SS125 Diesel Melter Comp. 53.8 CFM PN 43800 (continued).....10-12
Table 10-9 ***Export Only*** SS125 Diesel Melter Comp. 53.8 CFM PN 43800 (continued).....10-13
Table 10-10 ***Export Only*** Super Shot 125 Diesel Melter Comp. 70 CFM PN 45500 ..........10-15
Table 10-11 ***Export Only*** SS125 Diesel Melter Comp. 70 CFM PN 45500 (continued)......10-16
Table 10-12 ***Export Only*** SS125 Diesel Melter Comp. 70 CFM PN 45500 (continued)......10-17
Table 10-13 Tank Assembly: All Models ...................................................................................10-19
Table 10-14 Control Box Assembly: 43600, 43800, and 45500.................................................10-21
Table 10-15 Control Box Assembly: 43600, 43800, and 45500 (continued)..............................10-22
Table 10-16 Control Box Assembly: 47400...............................................................................10-25
Table 10-17 Control Box Assembly : 47400 (continued)............................................................10-26
Table 10-18 Engine Assembly: PN 43600.................................................................................10-29
Table 10-19 Engine Assembly: PN 47400.................................................................................10-31
Table 10-20 Engine Assembly: PN 43800.................................................................................10-33
Table 10-21 Engine Assembly: PN 45500.................................................................................10-35
Table 10-22 Hydraulic Control Valve Assembly: PN 45420 All Models......................................10-37
Table 10-23 Material Flow Control Assembly: PN 46060 All Models.........................................10-39
Table 10-24 Pump/Mixer Motor Assembly: PN 44832 All Models..............................................10-41
Table 10-25 Diesel Burner Assembly: PN 46380 All Models.....................................................10-43
Table 10-26 Hydraulic Diagram: PN 26554 (43600)..................................................................10-45
Table 10-27 Hydraulic Diagram: PN 26554 (43600 continued)..................................................10-46
Table 10-28 Hydraulic Diagram: PN 26662N (47400) ...............................................................10-49
Table 10-29 Hydraulic Diagram: PN 26662N (47400 continued)...............................................10-50
Table 10-30 Hydraulic Diagram: PN 26662N (47400 continued)...............................................10-51
Table 10-31 Hydraulic Diagram: PN 26663 (43800 & 45500 ***Export Engine Only***)............10-53

Super Shot 125 Diesel Melter Part
Manual
List of Tables
Table 10-32 Hydraulic Diagram: PN 26663 (43800 & 45500 ***Export Engine Only***)............ 10-54
Table 10-33 Hydraulic Diagram: PN 26663 (43800 & 45500 ***Export Engine Only***)............ 10-55
Table 10-34 Diesel Fuel Line Schematic – Non-Compressor.................................................... 10-57
Table 10-35 Diesel Fuel Line Schematic - Compressors........................................................... 10-59
Table 10-36 Electrical Schematic: PN 43600............................................................................ 10-61
Table 10-37 Electrical Schematic: PN 47400............................................................................ 10-63
Table 10-38 Electrical Schematic: ***Export Only*** PN 43800 and 45500............................... 10-65
Table 10-39 Air Compressor Assembly: ***Export Only*** PN 45345 (43800, and 45500)........ 10-67
Table 10-40 Air Compressor Assembly: PN 47480N (47400) ................................................... 10-69
Table 10-41 Hydraulic Compressor Valve Assembly: PN 45425 (43800, 47400 and 45500) .... 10-71
Table 10-42 High Output Air Lance Assembly .......................................................................... 10-72
Table 10-43 Wand Assembly.................................................................................................... 10-75
Table 10-44 Optional Engine Cover for Compressor Models .................................................... 10-77
Table 10-45 Hot Air Lance (Option) .......................................................................................... 10-79

Super Shot 125 Diesel Melter Part
Manual
Chapter 1 Introduction
©2017 by Crafco, Inc. All Rights Reserved Introduction 1-1
1.0 About This Manual
This manual is supplied with each new Crafco Super Shot 125 Diesel Melter. The manual assists
your machine operators in the proper use of the melter applicator and provides information about
the machine’s mechanical functions.
Your Crafco Super Shot 125 Diesel Melter is specially made to give excellent service and save
maintenance expense. However, as with all specially engineered equipment, you get best results at
minimum cost if you:
Operate your machine as instructed in this manual.
Maintain your machine regularly as stated in this manual.
1.1 How to use this manual:
This manual is formatted to start each new chapter on the right page. There may be a blank page
on the left page if the previous chapter ends on the right page.
If you are viewing this in a digital format (PDF) the following features are available:
1. The Table of Contents, List of Tables, and List of Figures are all hyperlinks, when mouse is left
clicked on section, table, or figure you will be sent to that page.
2. The blue highlighted text throughout the manual is a hyperlink, when mouse is left clicked you
will be sent to that page, table, or figure.
3. The panel to the left in the PDF is a bookmarks panel, if you left mouse click on any
section/heading in the bookmarks panel you will be sent to that page.
4. There is an attachments icon (paper clip) to the left of the bookmarks, this is where you will find
full size prints of the control box, electrical, and hydraulic schematics.
WARNING
California Proposition 65 Warning
Engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, and other reproductive harm. Always
use care to avoid breathing engine exhaust. Failure to comply could result in
death or serious injury.

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