CIMLINE C1 Owner's manual

Owner/Operator Manual
Combination Mastic Melter
IMLINE
Due to continuous product development some of the details shown in this manual may differ from
your equipment. We reserve the right to change the contents of the manual without notification.
CIMLINE.COM
2601 Niagara Lane · Plymouth, MN 55447 · [phone] · [phone] · Fax [phone]
Part # 161702 Rev B 05/23/2019

Table of Contents
Shipping Papers and Information.............................................................................2-3
Personal Safety Notes .................................................................................................. 4
Trailer Safety Notes ...................................................................................................... 5
Weights and Dimensions ..........................................................................................6-7
Melter Feature Overview..............................................................................................8-9
Controls and Their Functions ...............................................................................10-13
Start Up ...................................................................................................................14-17
Cleanout Procedure ...............................................................................................18-19
Automatic Temperature Control Setting ................................................................... 19
Maintenance ...........................................................................................................20-23
Trouble Shooting Guide ..............................................................................................24
Material Tank Capacity ............................................................................................... 25
Heat Transfer Oil Specs.............................................................................................. 26
Fluid and Components Specs.................................................................................... 27
Parts Section
Trailer Wiring Diagram .......................................................................................... 29
Sealant Control Panel.......................................................................................30-32
Mastic Control Panel ............................................................................................. 33
Mastic Wiring Diagram .......................................................................................... 34
Tank Burner Wiring Diagram ................................................................................ 35
Rock Burner Internal Wiring Diagram................................................................. 36
Tank Burner Internal Wiring Diagram .................................................................. 37
Oil Burner Parts list ............................................................................................... 38
Hydraulic Schematic .....................................................................................................39
Rock Hydraulic Manifold Parts List...................................................................... 40
Sealant Hydraulic Manifold Parts List.................................................................. 41
Diesel Engine Parts List ..................................................................................42-43
Plumbing System Parts List ............................................................................44-45
Sealing Wand ......................................................................................................... 46
Heated Wand.......................................................................................................... 47
Oil Burner Parts List.............................................................................................. 48
Combustion Chamber Parts List .......................................................................... 49
Mastic Mixer Parts List.....................................................................................50-52
Valve Assembly / Agitator Parts List ................................................................... 53
Miscellaneous Parts ........................................................................................54-55
Optional Accessories ............................................................................................ 56
Optional Wand Attachments ................................................................................. 57
Replacement Labels .............................................................................................. 58
Shipping Papers and Information
In addition to this operators manual, a packet containing IMPORTANT INFORMATION has been
enclosed with your Melter.
The follow Manufacturer's Documents are included for the follow parts:
a) Engine
b) Material Pump
c) Burner

3
CIMLINE C1 Serial Number:
____________________________
Model Number:
____________________________
Engine Manufacturer:
____________________________
Engine Model (H.P.):
____________________________
Pump Number:
IMPORTANT: This manual contains the basic information required to operate, maintain and
repair the CIMLINE C1 you have purchased. The use of this manual insures accurate adjustments,
operation and proper lubrication of your equipment. Please keep a copy with the machine.
Any parts orders or service problems relating to CIMLINE equipment should be directed to the
CIMLINE Parts Department at either [phone] or [phone]. When ordering parts,
please have the following information available.
Signal Words in Manual
The signal words DANGER, WARNING, CAUTION, and NOTE are used to identify levels of
hazard seriousness.
DANGER! Indicates a hazardous situation which, if not avoided,
will result in death or serious injury
WARNING! Indicates a hazardous situation which, if not avoided,
could result in death or serious injury
CAUTION! Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury
NOTICE: Is used to address practices not related to personal
injury
NOTICE
WARNING
DANGER
CAUTION
BREATHING DIESEL ENGINE EXHAUST EXPOSES YOU TO CHEMICALS KNOWN TO THE
STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER
REPRODUCTIVE HARM. ALWAYS START AND OPERATE THE ENGINE IN A WELL-
VENTILATED AREA. IF IN AN ENCLOSED AREA, VENT THE EXHAUST TO THE OUTSIDE. DO
NOT MODIFY OR TAMPER WITH THE EXHAUST SYSTEM.DO NOT IDLE THE ENGINE
EXCEPT AS NECESSARY.
FOR MORE INFORMATION GO TO WWW.P65WARNINGS.CA.GOV/DIESEL.
WARNING

4
OPERATOR MUST READ AND UNDERSTAND ENTIRE OPERATORS
MANUAL BEFORE PROCEEDING. THIS PAGE ONLY PROVIDES AN
OVERVIEW OF SAFETY INFORMATION
Personal Safety
The melter operates at elevated temperature which can cause burns. Operator and
anyone working in close proximity to hot materials must always wear protective clothing.
Required clothing includes :
Gloves with wristlets • Heavy leather boots or shoes • Face Shield
• Long sleeve shirt with sleeves rolled down and cuffs buttoned.
• Long pants with no cuffs.
General Operation Safety
 Perform a DOT Pre-Trip inspection before towing
 Load Melter from ground level (never climb on unit to load).
 Keep material door closed at all times except when adding material.
 Never stand on any part of the machine.
 Do not operate without safety cover on hose.
 Do not touch exhaust stacks or mufflers
 Never touch material expelled by melter while still hot.
 Never leave machine unattended while it is running.
 Always use pin with swivel jack.
 Never use a damaged swivel jack
 Never go under trailer with out first stabilizing trailer.
WARNING

5
Trailer Safety
Operating this machine requires workers to perform work behind the trailer, it is critical to perform
the work safely. Communication between the tow vehicle driver and worker is critical. Worker and
tow vehicle driver shall must stay in communication, use an audible device or visual signals to
communicate. A worker must never ride on the trailer or position him or herself between the tow
vehicle and trailer when the tow vehicle is running. Tow vehicle driver must always be aware of
workers position.
Only use a tow vehicle that is equipped with an electronic brake control system and has the
appropriate towing capacity. The best means for determining the vehicle's towing capacity is to
read the vehicle owner's manual. The owner's manual will provide detailed instructions and
limitations, usually accompanied by tips for safe towing. If the owner's manual has been
misplaced, most manufacturers provide free downloadable copies on their website. Towing with an
undersized tow vehicle can cause the trailer to tow improperly, potentially causing loss of control.
Overloading can also cause unintended failures to tow vehicle.
The weight of your trailer listed in this manual is for the base model without any additional
accessories or the weight of the sealant. The weight of your trailer will vary, weigh your machine to
determining your Gross Vehicle Weight (GVW). Scales are sometimes available to use at state
highway weigh stations, refuse transfer stations and commercial truck stops.
Trailer Stabilizing Procedure
Going under the trailer puts a person at risk of severe injury or
death. Follow procedure below to stabilize trailer before going under the trailer
Method #1 Hitch to Vehicle.
Park both the tow vehicle and trailer on a flat level surface. Place tow vehicle in park and remove
keys.
Method #2 Unhitched.
Park trailer on a level surface. Place wheel blocks in front of and behind wheels on both sides of
the trailer. Inspect your swivel jack thoroughly for damage or abnormal wear, especially if it was
subjected to abnormal load or shock. [If damaged do not use, replace swivel jack.] Turn the swivel
jack to the vertical position and pin in place. Use the swivel jack to decouple trailer from tow
vehicle. After raising the hitch coupler, crib, block, or otherwise secure the trailer at once.
WARNING

6
Weight and Dimensions
WEIGHT AND DIMENSIONS ARE FOR BASE UNIT WITHOUT OPTIONS
WEIGHT LISTED DOES NOT INCLUDE MATERIAL WEIGHT.
171 INCHES
(434 cm)
95
INCHES
(241 cm)
BASE
WEIGHT
6400 lb

7
80 INCHES
(203 cm)
Weight and Dimensions
Mixing Tank Size Maximum Tank Sealant Capacity
230 Gallons 165 Gallons
Product specification may change without notice.
Images contained in this manual may differ from the actual product
To maintain safe operation of trailer,
do not fill tank more than 75% of tank size
WARNING

8
NOTE: This general outline will only familiarize you with the machine. Read through the
entire manual before putting this machine into operation.
1) Control Panel: The main control panel is used to control the direction of the material
pump and agitator, and you can also monitor the temperature of the material and heat
transfer oil.
2) Boom Rotation Lock: Handle locks the booms rotation.
3) Loading Door: Place the material on safety door to load the melting tank.
4) Oil Level Dipstick: Allows you to monitor the amount of Heat Transfer Oil in the tank.
5) Oil Temperature Gauge: Displays the heat transfer oil temperature.
6) Aggregate Hopper: Hopper for aggregate that will be mixed to create mastic.
7) Ignition Switch: Engine on and off.
8) Sealing Wand: Dispenses sealant
9) Sealant Flow Control: Control the flow rate of sealant.
10) C1 Mastic Control Panel: Controls for applying mastic
11) Mastic Flow Control: Controls the amount of aggregate that mixes into mastic.
12) Access Port: The sealing wand is placed in here when not in use. This allows operator
to continue circulating sealant through the hose to prevent the wand tip from cooling and
freezing up.
13) Mastic Chute: Mastic is dispensed from the chute, chute angle can be adjusted.
14) Mastic Gate: Controls the mastic to flow or stop.
Melter Feature Overview

9
Base model shown
Your model may included additional options or variations.
8
1
2 4
5
6
7
9
11
12
13
14
10
3

10
Control Panels
Mastic Control Panel
Mastic: Mastic will be dispensed through
the mastic gate when opened.
Mixing Chamber Cleanout: When gate is
opened, any remaining mastic in the
chamber will be cleared out without
introducing new material .
Rock Only: Only rock will enter and exit
mastic mixing chamber when gate is opened.
Rock Burner ON/OFF: Allows pre-
programmed controller to Activate\Deactivate
the rock heat chamber.
Inside Mastic Control Panel is the
temperature control module. Contact
CIMLINE Technical support before changing
any settings.
Main Control Panel
The main control panel is used to operate the
melter control system. Controls located on
the cover are for operating in auto mode only.
OFF: Shuts down Agitator, Burner, Hose,
and Pump
RUN: Allows the preprogrammed
controllers to turn on the Pump, Agitator,
Burner, and heated hose
CLEAN OUT: Reverses pump flow
direction to clean out the hose and plumbing.
COOL DOWN: - Turns on Agitator only
IMLINE
IMLINE

11
Inside the Main Control Panel box is a Sub Control Panel.
See the next page for detailed explanation of use.
IMLINE

12
NOTE: CIMLINE recommends using the Main Control Panel in Auto
Control mode . Manual mode is provided mainly for trouble
shooting
1) Auto/Off/Manual Switch
Auto mode, Machine will operate from the systems preconfigured program using the
controls located on the front cover.
Off, (center position) All systems will be off and machine will stop.
Manual, Main switch on front cover is no longer active. The four switches below must
be used to control the melter’s operations.
2) Controller On/Off Switch: When this switch is on, the three controllers to the right will
be energized and they will be controlling the Diesel burner and the heated hose generator.
3) Material Pump Seal/Off/Clean-out Switch: When this switch is on “ Seal” , the pump will
be rotating and material will recirculate back to tank, when wand switch is activated, material
will dispense out the hose. When the switch is “Off”, the pump will not be rotating. When the
switch is on “Clean-out”, the pump will be rotating in the reverse directing and will be drawing
back any material in the plumbing or the hose.
4) Agitator CCW/OFF/CW Switch: This switch controls the rotation of the agitator from
counter-clockwise or Clockwise. If the switch is in the center position, the agitator will not
rotate.
5) Low Flow Switch: Some sealants dispense best at low flow rates (<4), if they dispense
unevenly, switch the Auto/Manual switch to Manual and place the Low flow switch to the “For
material flow Lower than 4”. This will make the material pump only rotate when the wand
trigger is pressed, resulting in more consistent dispensing.
6) Pump LED (Green): This LED indicates that the material has reached the preset
temperature and if the unit is running in the Auto mode, the Material pump will be pumping.
7) Agitator LED (Green): This LED indicates that the Heat Transfer Oil has reached the
preset temperature and if the unit is running in the Auto mode, the Agitator will be turning.
8) Heated Hose LED (Green): This LED indicates that the Heated Hose has reached the
preset temperature and is ready to use.
9) Diesel Burner LED (Yellow): This LED indicates that the Diesel Burner is on.
10) Heated Hose Fuse: This Slow-blow fuse is protecting the Heated Hose.
11) Heated Hose Generator LED (Yellow): This LED indicates that the Heated Hose
Generator is on.
12) Sealant Temperature Controller The control system on your CIMLINE C1 melter has
been factory set to run the most common types of materials. See page 17 to override
settings.
Sub Control Panel Controls and Their Functions

13
Sub Control Panel Controls and Their Functions
1
2
3
4
5
6
7
8
9
10
11
12
IMLINE

14
1. SETUP:
A) Set Sealant Flow Control to “ 9 ”
B) Set Control Panel rotary switch to “ RUN ”.
2. START ENGINE:
A) Turn key on engine control to “ 1”
B) Allow 3-5 seconds to heat glow plugs
C) Turn key to “ 2”
Melter Start Up
Load Sealant into Empty Tank
All material must be clean. Keep all foreign matter out
of melting tank.
1) Open the material door (a) and place the block of
material (b) on the open door against the holder (c).
2) Push door to the closed position.
TO AVOID CONTACT WITH HOT SEALANT DO NOT
DROP MATERIAL INTO THE MELTER WITH DOOR
OPEN.
LOADING OPERATOR MUST WEAR PROTECTIVE
CLOATHING COVERED ON PAGE 4.
LOAD MATERIAL FROM GROUND ONLY. NEVER CLIMB
ON THE TRAILER TO LOAD.
(a)
(b) (c)
WARNING

15
Melter Start Up
3. PREPARE WAND
Wait for all 3 indicator lights GREEN lights to turn on.
A) Unlock Boom
B) Place wand in recirculation port
4. SETTING WAND FLOW SPEED
Wait for material to reach desired
temperature
A) Set Sealant Flow Control to “ 0 ”
B) Pin Wand trigger using the pin located
above recirculation port. Open valve by pushing
wand handle forward
C) Slowly adjust the Flow Control knob to begin
flow of material.
The flow of material can be observed
through the recirculation port. Use caution
when in proximity to flowing hot material.
This includes proper face and skin
protection.
D) Once the material is flowing at the desired
speed pull the handle back to stop the flow.
RUNNING SEALING WAND
With Start Up procedure complete, you are ready to begin sealing
A) Remove pin from wand trigger
B) Remove wand from recirculation port
C) Squeeze wand trigger and push handle forward to began flow and begin sealing.
B) B)
B)
A)
1
2
3
CAUTION

16
Mastic Dispensing Operation
Loading Rock into Hopper
Cimline C1 will accept rock 1/2” or smaller.
1) Slowly pour rock into hopper.
2) Remove any rock or debris that will not fit
through hopper grate to prevent clogging.
IF HOPPER CONVEYER SCREW CLOGS SHUT
OFF ENGINE AND REMOVE KEY TO PREVENT
STARTING. ALLOW THE CONVEYER SCREW
TO COOL DOWN BEFORE REMOVING HOPPER
GRATE AND UNCLOGGING SCREW.
DO NOT LOAD ROCK INTO HOPPER WITHOUT
GRATE PROPERLY INSTALLED.
3) Once you observe rock begin
to drop into the mixing
chamber CLOSE the Mastic
Gate
1) Set Rotary Switch on
Mastic Control Panel
to “ROCK ONLY”
2) OPEN the Mastic
Gate to draw rock
into heat chamber
Follow Start Up Procedures 1 & 2 on Page 14 prior to using
NOTICE
Preparing Mastic Operation
CAUTION
WARNING

17
Mastic Dispensing Operation
4) Set Rotary Switch on
Mastic Control Panel
to “OFF” and the
Rock Burner toggle
switch to “On”
Allow Rock Burner to preheat for a minimum of
45 minutes
5) Set Sealant Flow Control
to ‘5’
6) Set Rock Flow Control
to ‘9’ 7) Set Rotary Switch on Mastic Control
Panel to “MASTIC”
8) OPEN the Mastic Gate to
begin mixing and dispensing
Note: Machine is configured to prioritize the mastic mixing chamber, wand will not operate
while the mastic system is in operation.
The Sealant Flow Control is
located below the
MAIN CONTROL PANEL
The Rock Flow Control is
located below the
MASTIC CONTROL PANEL
NOTICE
9) CLOSE the Mastic Gate
to stop dispensing
Note: Instructions will provide a 2:1 Rock to Sealant Mixing Ratio, for alternative mixing
ratios see Mixing Chart on last page of the instruction manual.
1
2
3
Wait until all 3 lights
on the Main Control
Panel are green
before continuing to
Step 5

18
Mastic Cleanout Procedure
Near the end of the day, Cimeline advises to cleanout the mixing chamber. By doing these
steps, you will ensure the quickest startup possible with
the least amount of wasted mastic.
1) Set Rock Burner toggle switch to “OFF”
2) Set Rotary Switch on control panel to
“MIXING CHAMBER CLEANOUT”
2) OPEN the Mastic Gate to purge Mixing Chamber.
3) CLOSE the Mastic Gate after material stops flowing.
4) Set Rotary Switch to “OFF”
Clean Out Procedure
Melter Cleanout Procedure
1. SETUP:
A) Place wand in Recirculation Port.
B) Pin wand trigger and open valve by pushing
handle forward.
D) Set flow to “9”
C) Set Control Panel rotary switch to “ CLEAN OUT ”
Hose Clean-out:
Let pump run in “ CLEAN OUT ” for 2 minutes.
Pump Clean-out:
Unpin wand trigger.
Continue running pump in “ CLEAN OUT ” for 2 minutes.
B)
B)

19
Shut Down Procedure
A) Shut Engine off by turning key to “0”
B) Set Control Panel and Mastic Control Panel rotary switch to “ OFF ”
C) Move Boom to travel position and lock.
D) Store wand
Additional Settings
Modifying Sealant Temperature Control Settings
The Sealant Temperature Control on your CIMLINE C1 melter has been factory set to run the
most common types of sealants. These sealants have an application temperature of 380° F
(193°C) With some sealants, it may be require a change to the controller to achieve the
appropriate application temperature. To achieve this, open the control box and alter the Sealant
Temperature Controller (top controller) by following the directions below.
Decrease
Increase
(A)
1) Press the SET button.
2) SP1 is displayed.
3) Press the SET button.
4) Current Temperature is displayed.
5) Use the arrow buttons to change to the desired temperature.
6) Press the SET button.
7) Let the controller time out. Your controller will now be changed and the updates will be
saved.

20
Maintenance
Maintenance Operation
Daily 25 Hrs 100 Hrs 200 Hrs 500 Hrs/
Yearly
Check fuel level (add if low) X
Check engine and heat transfer oil (add if low) X
Check hydraulic oil (add if low) X
Check engine air cleaner X
Inspect pre-cleaner X
Cleanout material system X
Inspect sealing hose and cover X
Inspect sealing hose connection X
Inspect and clean cooling system X
Inspect material pump packing
(adjust if leaking is excessive) X
Service air cleaner element X
Inspect material flow plumbing X
Inspect burner nozzle, electrode & head pos.
(adjust if necessary) X
Change engine oil and oil filter X
Grease agitator bearing block (load adapter) X
Inspect fuel filter (replace if dirty) X
Inspect Diesel burner electric eye (clean if dirty) X
Grease wheel bearings X
Inspect chamber lining
(replace if excessive cracking) X
Inspect starting motor X
Replace hydraulic oil X
Replace hydraulic return filter X
Replace hydraulic suction strainer X
Replace burner nozzle X
Change heat transfer oil X
Change Diesel fuel filter X
Flush radiator and replace fluid X