Craftsman 919.153090 User manual
Owner’s Manual
Home/Hobby
AIR COMPRESSOR
CAUTION: Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Rev. 0 3/04/10
2- ENG
TABLE OF CONTENTS
WARRANTY
................................................2
T......................................3
............................8
........................ 3-8
................................................9
ACCESSORIES .............................................9
...............................................10
......................................... 11-12
............................................ 12-15
......................................... 15-16
................................................17
.............................. 18-19
............................................20
.............................................. 21-37
..................................................38
..........................43
.......................back cover
If this Craftsman product fails due to a defect in material or workmanship within
one year from the date of purchase, return it to any Sears store, Sears Parts &
Repair Service Center, or other Craftsman outlet in the United States for free
replacement.
This warranty applies for only 90 days from the date of purchase if this product
is ever used for commercial or rental purposes.
This warranty gives you specific legal rights, and you may also have other rights
which vary from state to state.
3- ENG
Bore 1.86" (47.3 mm)
Stroke 1.26" (32 mm)
Voltage/Hz-Single Phase 120/60
Minimum Branch Circuit Requirement 15 amps
Branch Circuit Fuse Type Time Delay
Air Tank Capacity (Gallon) 1.5 (5,7 liters)
Approximate Cut-in Pressure 120 PSIG
Approximate Cut-out Pressure 150 PSIG
SCFM @ 40 psig 3.0 *
SCFM @ 90 psig 2.0 *
*Tested per ISO 1217
Refer to Glossary for abbreviations.
This manual contains information that is important for you to know and under-
stand. This information relates to protecting YOUR SAFETY and PREVENTING
EQUIPMENT PROBLEMS. To help you recognize this information, we use the
symbols below. Please read the manual and pay attention to these symbols.
Indicates an
imminently hazardous
situation which, if not avoided,
result in .
Indicates a potentially
hazardous situation
which, if not avoided, may result in
Indicates a potentially
hazardous situation
which, if not avoided, result in
may
This product contains chemicals known to the State of
California to cause cancer, and birth defects or other
reproductive harm. Wash hands after handling.
Some dust contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm such
as asbestos and lead in lead based paint.
SPECIFICATION CHART
4- ENG
• Itisnormalforelectricalcontacts
within the motor and pressure
switch to spark.
• Alwaysoperatethecompressorina
well ventilated area free of combus-
tible materials, gasoline or solvent
vapors.
• Ifelectricalsparksfromcompressor
come into contact with flammable
vapors, they may ignite, causing fire
or explosion.
• Ifsprayingflammablematerials,
locate compressor at least 20'
(6.1 m) away from spray area. An
additional length of air hose may be
required.
• Storeflammablematerialsin
a secure location away from
compressor.
• Restrictinganyofthecompressor
ventilation openings will cause seri-
ous overheating and could cause
fire.
• Neverplaceobjectsagainstoron
top of compressor.
• Operatecompressorinanopenarea
at least 12" (30.5 cm) away from
any wall or obstruction that would
restrict the flow of fresh air to the
ventilation openings.
• Operatecompressorinaclean,dry
well ventilated area. Do not oper-
ate unit in any confined area. Store
indoors.
• Unattendedoperationofthisprod-
uctcouldresultinpersonalinjuryor
property damage. To reduce the risk
of fire, do not allow the compressor
to operate unattended.
• Alwaysremaininattendancewith
the product when it is operating.
• Alwaysturnoffandunplugunit
when not in use.
• Thecompressedairdirectlyfrom
your compressor is not safe for
breathing. The air stream may con-
tain carbon monoxide, toxic vapors,
or solid particles from the air tank.
Breathing these contaminants can
causeseriousinjuryordeath.
• Neveruseairobtaineddirectly
from the compressor to supply
air for human consumption. The
compressor is not equipped with
suitable filters and in-line safety
equipment for human consumption.
5- ENG
• Exposuretochemicalsindust
created by power sanding, sawing,
grinding, drilling, and other
construction activities may be
harmful.
• Sprayedmaterialssuchaspaint,
paint solvents, paint remover,
insecticides, weed killers, may
contain harmful vapors and poisons.
• Workinanareawithgoodcross
ventilation. Read and follow the
safety instructions provided on the
label or safety data sheets for the
materials you are spraying. Always
use certified safety equipment:
NIOSH/OSHA respiratory protection
or properly fitting face mask
designed for use with your specific
application.
On February 26, 2002, the U.S. Consumer Product Safety Commission
published Release # 02-108 concerning air compressor tank safety:
Air compressor receiver tanks do not have an infinite life. Tank life is dependent
upon several factors, some of which include operating conditions, ambient
conditions, proper installations, field modifications, and the level of maintenance.
The exact effect of these factors on air receiver life is difficult to predict.
If proper maintenance procedures are not followed, internal corrosion to the
inner wall of the air receiver tank can cause the air tank to unexpectedly rupture
allowingpressurizedairtosuddenlyandforcefullyescape,posingriskofinjury
to consumers.
Your compressor air tank must be removed from service by the end of the year
shown on your tank warning label.
The following conditions could lead to a weakening of the air tank, and result in
a violent air tank explosion:
• Failuretoproperlydraincondensed
water from air tank, causing rust
and thinning of the steel air tank.
• Drainairtankdailyoraftereachuse.
If air tank develops a leak, replace it
immediately with a new air tank or
replace the entire compressor.
• Modificationsorattemptedrepairs
to the air tank. • Neverdrillinto,weld,ormakeany
modifications to the air tank or its
attachments. Never attempt to
repair a damaged or leaking air tank.
Replace with a new air tank.
• Unauthorizedmodificationsto
the safety valve or any other
components which control air tank
pressure.
• Theairtankisdesignedtowith-
stand specific operating pressures.
Nevermakeadjustmentsorparts
substitutions to alter the factory set
operating pressures.
• Exceedingthepressureratingof
air tools, spray guns, air operated
accessories, tires, and other inflata-
bles can cause them to explode or
fly apart, and could result in serious
injury.
• Followtheequipmentmanufacturers
recommendation and never exceed
the maximum allowable pressure
rating of attachments.
6- ENG
•
• Useatirepressuregaugetocheck
the tires pressure before each use
and while inflating tires; see the tire
sidewall for the correct tire pressure.
Air tanks, compressors and
similar equipment used to inflate tires
canfillsmalltiresveryrapidly.Adjust
pressure regulator on air supply to no
more than the rating of the tire pres-
sure. Add air in small increments and
frequently use the tire gauge to prevent
over inflation.
• Yourcompressorispoweredby
electricity. Like any other electri-
cally powered device, if it is not
used properly it may cause electric
shock.
• Neveroperatethecompressorout-
doors when it is raining or in wet
conditions.
• Neveroperatecompressorwithpro-
tective covers removed or damaged.
• Repairsattemptedbyunqualified
personnelcanresultinseriousinjury
or death by electrocution.
• Anyelectricalwiringorrepairs
required on this product should be
performed by authorized service
center personnel in accordance with
national and local electrical codes.
• Failure to
provide adequate grounding to this
productcouldresultinseriousinjury
or death from electrocution. Refer to
paragraph
in the Installation section.
• Makecertainthattheelectrical
circuit to which the compressor is
connected provides proper electri-
cal grounding, correct voltage and
adequate fuse protection.
• Thecompressedairstreamcan
cause soft tissue damage to
exposed skin and can propel dirt,
chips, loose particles, and small
objectsathighspeed,resultingin
propertydamageorpersonalinjury.
• Alwayswearcertifiedsafetyequip-
ment: ANSI Z87.1 eye protection
(CAN/CSA Z94.3) with side shields
when using the compressor.
• Neverpointanynozzleorsprayer
toward any part of the body or at
other people or animals.
• Alwaysturnthecompressoroffand
bleed pressure from the air hose
and air tank before attempting main-
tenance, attaching tools or acces-
sories.
7- ENG
• Touchingexposedmetalsuchas
the compressor head, engine head,
engine exhaust or outlet tubes, can
result in serious burns.
• Nevertouchanyexposedmetal
parts on compressor during or
immediately after operation.
Compressor will remain hot for sev-
eral minutes after operation.
• Donotreacharoundprotective
shrouds or attempt maintenance
until unit has been allowed to cool.
• Movingpartssuchasthepulley,
flywheel, and belt can cause serious
injuryiftheycomeintocontactwith
you or your clothing.
• Neveroperatethecompressorwith
guards or covers which are dam-
aged or removed.
• Keepyourhair,clothing,andgloves
away from moving parts. Loose
clothes,jewelry,orlonghaircanbe
caught in moving parts.
• Airventsmaycovermovingparts
and should be avoided as well.
• Attemptingtooperatecompressor
with damaged or missing parts or
attempting to repair compressor
with protective shrouds removed
can expose you to moving parts
andcanresultinseriousinjury.
• Anyrepairsrequiredonthisproduct
should be performed by authorized
service center personnel.
8- ENG
• Unsafeoperationofyour
compressor could lead to serious
injuryordeathtoyouorothers.
• Reviewandunderstandallinstruc-
tions and warnings in this manual.
• Becomefamiliarwiththeoperation
and controls of the air compressor.
• Keepoperatingareaclearofallper-
sons, pets, and obstacles.
• Keepchildrenawayfromtheair
compressor at all times.
• Donotoperatetheproductwhen
fatigued or under the influence of
alcohol or drugs. Stay alert at all
times.
• Neverdefeatthesafetyfeaturesof
this product.
• Equipareaofoperationwithafire
extinguisher.
• Donotoperatemachinewithmiss-
ing, broken or unauthorized parts.
• Aportablecompressorcanfallfrom
a table, workbench or roof caus-
ing damage to the compressor
andcouldresultinseriousinjuryor
death to the operator.
• Alwaysoperatecompressorina
stable secure position to prevent
accidental movement of the unit.
Never operate compressor on a roof
or other elevated position. Use addi-
tional air hose to reach high
locations.
• Undersomeconditionsanddura-
tion of use, noise from this product
may contribute to hearing loss.
• Alwayswearproperhearing
protection during use.
9- ENG
GLOSSARY
Become familiar with these terms
before operating the unit.
Cubic feet per minute.
Standard cubic feet per min-
ute; a unit of measure of air delivery.
Pounds per square inch gauge;
a unit of measure of pressure.
Products that
bear one or more of the following
marks: UL®*, CUL, CULUS, ETL®*,
CETL, CETLUS have been evaluated
by OSHA certified independent safety
laboratories and meet the applicable
Standards for Safety.
*UL®is a registered trademark of
Underwriters Laboratories and ETL®
is a registered trademark of Electrical
Testing Laboratories.
Whilethemotoris
off, air tank pressure drops as you
continuetouseyouraccessory.When
the tank pressure drops to a certain
low level the motor will restart auto-
matically. The low pressure at which
the motor automatically restarts is
called "cut-in" pressure.
Whenanair
compressor is turned on and begins
to run, air pressure in the air tank
begins to build. It builds to a certain
high pressure before the motor auto-
matically shuts off - protecting your
air tank from pressure higher than its
capacity. The high pressure at which
the motor shuts off is called "cut-out"
pressure.
Circuit carrying elec-
tricity from electrical panel to outlet.
ACCESSORIES
This unit is capable of powering the following Accessories. The accessories are
available through the current Power and Hand Tool Catalog or full-line Sears
stores.
• InLineFilter
• TireAirChuck
• QuickConnectorSets(various
sizes)
• AirPressureRegulators
• OilFogLubricators
• AirHose:1/4"(6.4mm),3/8"
(9.5 mm) or 1/2" (12.7 mm) I.D. in
various lengths
10- ENG
1 - Air Compressor
1 - Air Hose
1 - Female Tire Chuck
1-InflatorAccessoryKit
1 - 9/16" open end wrench
1- adjustablewrench
1. Remove unit from carton and dis-
card all packaging.
Save all parts bags.
1. Assemble hose to air outlet.
The hex fitting on
the air outlet MUST be held in
place with a wrench when tight-
ening hose onto air outlet.
Choose the accessory needed.
Apply thread seal tape to
threads of exposed fittings.
1. Assemble female tire chuck to
hose and tighten securely with
wrenches.
Female
Hose
Hose
H
1. Attach the hose adapter to hose.
2. Choose the needed accessory.
Attach the tapered nozzles, nee-
dle or high flow inflator/deflator
adapter body to the hose adapter.
11- ENG
INSTALLATION
• Locatetheaircompressorina
clean, dry and well ventilated area.
• Theaircompressorshouldbe
located at least 12" (30.5 cm)
away from the wall or other
obstructions that will interfere with
the flow of air.
• Theaircompressorpumpand
shroud are designed to allow for
proper cooling. The ventilation
openings on the compressor are
necessary to maintain proper
operating temperature. Do not
place rags or other containers on
or near these openings.
The portable air compressor is
equipped with a cord having a ground-
ing wire with an appropriate grounding
plug (see following illustrations).
1. The cord set and plug with this
unit contains a grounding pin.
This plug MUST be used with a
grounded outlet.
The outlet being used
must be installed and grounded in
accordance with all local codes and
ordinances.
2. Make sure the outlet being used
has the same configuration as the
grounded plug.
See illustration.
3. Inspect the plug and cord before
each use. Do not use if there are
signs of damage.
4. If these grounding instructions are
not completely understood, or if in
doubt as to whether the compres-
sor is properly grounded, have the
installation checked by a qualified
electrician.
RISK OF
SHOCK
If an extension cord must be used, be
sure it is:
• a3-wireextensioncordthathas
a 3-blade grounding plug, and a
3-slot receptacle that will accept
the plug on the product
• ingoodcondition
• nolongerthan50feet
• 16gauge(AWG)orheavier.(Wire
size increases as gauge number
decreases.14,12,10and8AWG
may also be used. DO NOT USE
18AWG.)
12- ENG
OPERATION
READTHISOWNER’SMANUALANDSAFETYRULESBEFOREOPERATING
YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the
locationofvariouscontrolsandadjustments.Savethismanualforfuturereference.
Refer to the specification chart for the
voltage and minimum branch circuit
requirements.
1. Voltage supply to circuit must
comply with the National Electrical
Code.
2. Circuit is not used to supply any
other electrical needs.
3. Extension cords comply with
specifications.
4. Circuit is equipped with a 15 amp
circuit breaker or 15 amp time
delay fuse. If compressor
is connected to a circuit protected
by fuses, use only time delay
fuses. Time delay fuses should be
marked "D" in Canada and "T" in
the US.
If any of the above conditions cannot
be met, or if operation of the compres-
sor repeatedly causes interruption
of the power, it may be necessary to
operate it from a 20 amp circuit. It is
not necessary to change the cord set.
Hose
Female
Hose
Pressure
13- ENG
of low-pressure air. Requires hose
adapter.
Used with
the high flow inflator/deflator adapter
body.
Apply thread seal
tape to threads of exposed fittings.
The drain
valve is located at the base of the air
tank and is used to drain condensa-
tion at the end of each use.
This
compressor contains an advanced
design cooling system. At the heart of
this cooling system is an engineered
fan. It is perfectly normal for this fan
to blow air through the vent holes
in large amounts. You know that the
cooling system is working when air is
being expelled.
Compresses air into the air tank.
Workingairisnotavailableuntilthe
compressor has raised the air tank
pressure above that required at the air
outlet.
Whenthe
air compressor is operating, the check
valve is "open", allowing compressed
airtoentertheairtank.Whentheair
compressor reaches "cut-out" pres-
sure, the check valve "closes", allow-
ing air pressure to remain inside the
air tank.
1. Choose nozzle to be used to
inflate or deflate.
2. The high flow inflate/deflate
adapter body attachment has an
"inflation" outlet and "deflation"
outlet. Attach the nozzle to the
preferred outlet.
Become familiar with these controls
before operating the unit.
Turn this
switch to"AUTO (I)" to provide auto-
matic power to the pressure switch
and "OFF (O)" to shut off power at
the end of each use.
The
pressure switch automatically starts
the motor when the air tank pressure
drops below the factory set "cut-in"
pressure. It stops the motor when the
air tank pressure reaches the factory
set "cut-out" pressure.
If the pressure switch
does not shut off the air compressor
at its "cut-out" pressure setting, the
safety valve will protect against high
pressure by "popping out" at its fac-
tory set pressure (slightly higher than
the pressure switch "cut-out" setting).
The tank pres-
sure gauge indicates the reserve air
pressure in the tank.
The outlet
pressure gauge indicates the air pres-
sure available at the outlet side of the
regulator. This pressure is controlled
by the regulator and is always less
than or equal to the tank pressure.
Controls the air pressure
shown on the outlet pressure gauge.
Turn knob clockwise to increase
pressure and counter-clockwise to
decrease pressure.
Attaches to the
hose end to be used to inflate tires.
To ensure correct tire pressure
use a tire pressure gauge.
Attaches to hose end
to allow the use of accessories.
Attaches to hose
adapter to be used to inflate sport
balls.
Attaches to hose
adapter or blow gun (sold separately)
to be used to inflate toy inflatables/air
mattresses.
Used with inflator/deflator
nozzles it attaches to hose adapter to
inflate or deflate air mattresses, small
boats, inflatable toys, and other inflat-
able items that use a large volume
14- ENG
3. Insert nozzle into inflatable and
then start inflator, see
paragraph.
If inflatable is not getting
firm enough, place thumb over the
"deflation" outlet to allow air to go
directly into the inflatable.
1. Press female tire chuck onto valve
stem.
2. See instructions to
start inflator.
1. Insert inflator needle into sport ball
to be inflated.
2. Place On/Off switch in the "ON"
position.Whensportballisfirm
place On/Off switch in the "OFF"
position. Most
sports balls with no initial air will
fill in less than 10 seconds.
Whentheunithasbeenturned
off, it is normal to hear a short hiss of
air being released.
1. Set the Off/Auto switch to "OFF".
2. Always unplug unit when not in
use.
1. Place Off/Auto switch to "OFF"
and close air regulator.
2. Turn the regulator knob counter-
clockwise until it stops.
15- ENG
1. Turn the Off/Auto switch to
"AUTO" and allow tank pressure
to build. Motor will stop when
tank pressure reaches "cut-out"
pressure.
2. Turn the regulator knob clock-
wise until desired pressure is
reached.
The compressor is ready for use.
3. Plug the power cord into the cor-
rect branch circuit receptacle.
(Refer to
paragraph in the
Installation section of this manual.)
4. Attach hose and accessories.
Before starting compressor, pull the
ring on the safety valve to make sure
that the safety valve operates freely.
If the valve is stuck or does not oper-
ate smoothly, contact a trained service
technician.
See Operation section for the
location of controls.
use
use
Check Safety Valve •
Drain Tank •
Remove tank from service (1)
1- For more information, contact a Trained Service Technician
16- ENG
Always wear
Allow unit to cool before
draining tank, drain valve becomes hot
during operation.
1. Set the Off/Auto switch to "OFF".
2. Turn the regulator knob counter-
clockwise to set the outlet pres-
sure to zero.
3. Pull and hold ring on safety valve
allowing air to bleed from the tank
until air pressure is minimized.
4. Place unit on blocks to lift unit off
of ground.
5. Place suitable container under unit
to catch water.
6. Slightly tilt unit and turn drain
valve counter-clockwise to open.
7. Place unit back onto blocks to
drain water from air tank.
8. After the water has been drained,
close the drain valve (clockwise).
The air compressor can now be
stored.
17- ENG
Before you store the air compressor,
make sure you do the following:
1. Drain tank, see
paragraph in the Maintenance
section of this manual for the cor-
rect procedure.
2. Store accessories in the storage
bag located on back of unit.
The storage bag has a smaller
compartment to hold smaller
accessories.
Smaller
3. Wraptheelectricalcordaround
the cord wrap and snap it onto
itself for storage.
4. Secure air hose to hose snap.
5. Store the air compressor in a
clean and dry location.
18- ENG
TROUBLESHOOTING
Excessive tank pres-
sure - safety valve
pops off.
Pressure switch does not shut
off motor when compressor
reaches "cut-out" pressure.
Move Off/Auto switch
to the "OFF" position, if
the unit does not shut off
contact a Trained Service
Technician.
Pressure switch "cut-out" too
high. Contact a Trained Service
Technician.
Air leaks at fittings. Tube fittings are not tight
enough. Tighten fittings where air
can be heard escaping.
Check any exposed fit-
tings with soapy water
solution.
Apply thread seal tape to
threads of exposed fit-
tings.
Air leak from safety
valve. Possible defect in safety valve. Operate safety valve
manually by pulling on
ring. If valve still leaks,
Contact a Trained Service
Technician.
KnockingNoise. Possible defect in safety valve. Operate safety valve
manually by pulling on
ring. If valve still leaks,
Contact a Trained Service
Technician.
Pressure reading on
the regulated pres-
sure gauge drops
when an accessory
is used.
It is normal for "some" pressure
drop to occur. If there is an excessive
amount of pressure drop
when the accessory is
used,adjusttheregulator
following the instructions
in the
paragraph in
the Operation section.
Adjusttheregu-
lated pressure under flow
conditions (while acces-
sory is being used).
19- ENG
Compressor is not
supplying enough
air to operate acces-
sories.
Prolonged excessive use of air. Decrease amount of air
usage.
Compressor is not large
enough for air requirement. Check the accessory air
requirement. If it is higher
than the SCFM or pres-
sure supplied by your air
compressor, you need a
larger compressor.
Hole in hose. Check and replace if
required.
Air leaks. Tighten any exposed
fittings.
Motor will not run. Fuse blown, circuit breaker
tripped. Check fuse box for blown
fuse and replace as
necessary. Reset circuit
breaker. Do not use a
fuse or circuit breaker
with higher rating than
that specified for your
particular branch circuit.
Check for proper fuse.
You should use a time
delay fuse.
Check for low voltage
problem.
Check the extension
cord.
Disconnect the other
electrical appliances from
circuit or operate the
compressor on its own
branch circuit.
Extension cord is wrong length
or gauge. Check the extension
cord.
Loose electrical connections. Check wiring connection
inside terminal box.
Faulty motor. Have checked by
a Trained Service
Technician.
20- ENG
REPAIR PARTS
PARTS SHOWN FOR REFERENCE ONLY
N027985 11/08ts
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