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Craftsman 973.271600 User manual

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Owner's Manual
iP R 0 F E S S I 0 N A L i
3/8 in. PROFESSIONAL
CORDLESS DRILL-DRIVER
Variable Speed /Reversible
Model No.
973.271600
Save this manual for
future reference
,_ CAUTION: Read and
follow all Safety Rules and
Operating Instructions before
first use of this product.
Customer Help Line: 1-800-932-3188
Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA
Visit the Craftsman web page: www.sears.com/craftsman
972000-754
4-00
• Safety
•Features
•Assembly
•Operation
• Maintenance
•Parts List
®
TABLE OF CONTENTS
• General Safety Rules ................................................................................................................................................ 2-3
•Specific Safety Rules/Symbols .................................................................................................................................. 3-5
• Features ..................................................................................................................................................................... 5-7
• Assembly .................................................................................................................................................................... 8-9
• Operation ............................................................................................................................................................... 10-14
• Maintenance ................................................................................................................................................................ 15
• Accessories ................................................................................................................................................................. 16
• Exploded View And Repair Parts List ......................................................................................................................... 17
• Parts Ordering /Service .............................................................................................................................................. 18
_WARNING: Read and understand all instructions.
Failure to follow all instructions listed below, may
result in electric shock, fire and/or serious personal
injury.
SAVE THESE INSTRUCTIONS
Work Area
•Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable
liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while
operating a power tool. Distractions can cause you
to lose control.
Electrical Safety
•Do not abuse the cord. Never use the cord to carry
the charger. Keep cord away from heat, oil, sharp
edges, or moving parts. Replace damaged cords
immediately. Damaged cords may create a fire.
•A battery operated tool with integral batteries or a
separate battery pack must be recharged only with
the specified charger for the battery. Acharger that
may be suitable for one type of battery may create a
risk of fire when used with another battery.
•Use battery operated tool only with specifically
designated battery pack. Use of any other batteries
may create a risk of fire. Use only with battery pack
listed.
Personal Safety
•Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use tool while tired or under the influence of
drugs, alcohol, or medication. A moment of inatten-
tion while operating power tools may result in serious
personal injury.
• Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair, clothing,
and gloves away from moving parts. Loose clothes,
jewelry, or long hair can be caught in moving parts.
•Avoid accidental starting. Be sure switch is in the
locked or off position before inserting battery
pack. Carrying tools with your finger on the switch or
inserting the battery pack into a tool with the switch on,
invites accidents.
Remove adjusting keys or wrenches before turn-
ing the tool on. A wrench or a key that is left attached
to a rotating part of the tool may result in personal
injury.
•Do not overreach. Keep proper footing and bal-
ance at all times. Proper footing and balance enable
better control ofthe tool in unexpected situations.
•Use safety equipment. Always wear eye protection.
Dust mask, non-skid safety shoes, hard hat, or hearing
protection must be used for appropriate conditions.
Tool Use and Care
•Use clamps or other practical way to secure and
support the workpiece to a stable platform. Holding
the work by hand or against your body is unstable and
may lead to loss of control.
•Do not force tool. Use the correct tool for your
application. The correct tool will do the job better and
safer at the rate for which it is designed.
•Do not use tool if switch does not turn it on or off.
A tool that cannot be controlled with the switch is
dangerous and must be repaired.
•Disconnect battery pack from tool or place the switch
in the locked or off position before making any adjust-
ments, changing accessories, or storing the tool. Such
preventive safety measures reduce risk of starting the tool
accidentally.
• Store idle tools out of reach of children and other
untrained persons. Tools are dangerous in the hands
of untrained users.
When battery pack is not in use, keep it away from
other metal objects like: paper clips, coins, keys,
nails, screws, or other small metal objects that can
make a connection from one terminal to another.
Shorting the battery terminals together may cause
sparks, burns, or a fire.
Maintain tools with care. Keep cutting tools sharp
and clean. Properly maintained tools, with sharp
cutting edges are less likely to bind and are easier to
control.
•Check for misalignment or binding of moving parts,
breakage of parts, and any other condition that may
affect the tool's operation. If damaged, have the tool
serviced before using. Many accidents are caused by
poorly maintained tools.
•Use only accessories that are recommended by
the manufacturer for your model. Accessories that
may be suitable for one tool, may create a risk of injury
when used on another tool.
Service
Tool service must be performed only by qualified
repair personnel. Service or maintenance performed
by unqualified personnel could result in a riskof injury.
When servicing a tool, use only identical replace-
ment parts. Follow instructions in the Maintenance
section of this manual. Use of unauthorized parts or
failure to follow Maintenance Instructions may create a
risk of shock or injury.
Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact
hidden wiring. Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operator.
Additional Rules For Safe Operation
•Know your power tool'. Read operator's manual
carefully, Learn its applications and limitations, as
well as the specific potential hazards related to
this tool. Following this rule will reduce the risk of
electric shock, fire, or serious injury.
•Make sure your extension cord is in good condi-
tion. When using an extension cord, be sure to
use one heavy enough to carry the current your
product will draw. A wire gage size (A.W.G.) of at
least 16 is recommended for an extension cord
100 feet or less in length. A cord exceeding 100
feet is not recommended. If in doubt, use the next
heavier gage. The smaller the gage number, the
heavier the cord. An undersized cord will cause a
drop in line voltage resulting in loss of power and
overheating.
Important Rules for Battery Tools
•Battery tools do not have to be plugged into an
electrical outlet; therefore, they are always in
operating condition. Be aware of possible hazards
when not using your battery tool or when chang-
ing accessories. Following this rule will reduce the
risk of electric shock, fire, or serious personal injury.
•Do not place battery tools or their batteries near
fire or heat. They may explode. Following this rule
will reduce the risk of electric shock, fire, or serious
personal injury.
•Do not charge battery tool in adamp or wet
location. Following this rule will reduce the risk of
electric shock, fire, or serious personal injury.
•Your battery tool should be charged in a location
where the temperature is more than 50°F but less
than IO0°F. Following this rule will reduce the risk of
electric shock, fire, or serious personal injury.
Under extreme usage or temperature conditions,
battery leakage may occur. If liquid comes in
contact with your skin, wash immediately with
soap and water, then neutralize with lemon juice
or vinegar. If liquid gets into your eyes, flush them
with clean water for at least 10 minutes, then seek
immediate medical attention. Following this rule will
reduce the risk of serious personal injury.
Important Safety Instructions For Charger
•Save these instructions. This manual contains
important safety and operating instructions for
battery charger item number 9-11040 (981399-001).
Following this rule will reduce the risk of electric
shock, fire, or serious personal injury.
•Before using battery charger, read all instructions
and cautionary markings in this manual, on
battery charger, and product using battery
charger. Following this rule will reduce the risk of
electric shock, fire, or serious personal injury.
• To reduce risk of injury, charge only nickel-
cadmium and nickel metal hydride type recharge-
able batteries. Other types of batteries may burst
causing personal injury and damage. Following this
rule will reduce the risk of electric shock, fire, or
serious personal injury.
•Do not expose charger to rain or snow. Following
this rule will reduce the risk of electric shock, fire, or
serious personal injury.
•Use of an attachment not recommended or sold
by the battery charger manufacturer may result in
a risk of fire, electric shock, or injury to persons.
Following this rule will reduce the risk of electric
shock, fire, or serious personal injury.
•To reduce risk of damage to charger body and
cord, pull by charger plug rather than cord when
disconnecting charger. Following this rule will
reduce the risk of electric shock, fire, or serious
personal injury.
•Make sure cord is located so that it will not be
stepped on, tripped over, or otherwise subjected
to damage or stress. Following this rule will reduce
the risk of serious personal injury.
•An extension cord should not be used unless
absolutely necessary. Use of improper extension
cord could result in a risk of fire and electric shock. If
extension cord must be used, make sure:
a. That pins on plug of extension cord are the
same number, size and shape as those of
plug on charger.
b. That extension cord is properly wired and in
good electrical condition; and
c. That wire size is large enough forAC ampere
rating of charger as specified below:
Cord Length (Feet) 25' 50' 100'
Cord Size (AWG) 16 16 16
Note: AWG = American Wire Gage
•Do not operate charger with a damaged cord or
plug. If damaged, have replaced immediately by a
qualified serviceman. Following this rule will reduce
the risk of electric shock, fire, or serious personal
injury.
• Do not operate charger if it has received a sharp
blow, been dropped, or otherwise damaged in any
way; take it to a qualified serviceman. Following
this rule will reduce the risk of electric shock, fire, or
serious personal injury.
•Do not disassemble charger; take it to a qualified
serviceman when service or repair is required.
Incorrect reassembly may result in a risk of
electric shock or fire. Following this rule will reduce
the risk of electric shock, fire, or serious personal
injury,
•To reduce the risk of electric shock, unplug
charger from outlet before attempting any mainte-
nance or cleaning. Turning off controls will not
reduce this risk. Following this rule will reduce the
risk of electric shock, fire, or serious personal injury.
•Do not use charger outdoors. Following this rule will
reduce the risk of electric shock, fire, or serious
personal injury.
•Disconnect charger from power supply when not
in use, Following this rule will reduce the risk of
electric shock, fire, or serious personal injury.
ADANGER: RISK OF ELECTRIC SHOCK. DO NOT
TOUCH UNINSULATED PORTION OF OUTPUT
CONNECTOR OR UNINSULATED BATTERY
TERMINAL.
Save these instructions. Refer to them frequently
and use them to instruct others who may use this
tool. If you loan someone this tool, loan them
these instructions also. Following this rule will
reduce the risk of electric shock, fire, or serious
personal injury.
4
SYMBOLS
SYMBOL NAME DESIG NATION/EXPLANATION
VVelts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
rain Minutes Time
Alternating Current Type or a characteristic of current
--=- Direct Current Type or a characteristic of current
no No Load Speed Rotational speed, at no load
.../min Revolutions or Reciprocation Per Minute Revolutions, strokes,
surface speed, orbits etc. per minute
Safety Alert Symbol Indicates caution.
danger, warning er
It means attention!!! Your safety is
involved.
DEFINITIONS
A) DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others.
Always follow the safety precautions to reduce the riskoffire, electric shock and personal injury.
B) WARNING: Failure to obey a safety warning can result in serious injuryto yourself or to ethers.
Always follow the safety precautions to reduce the riskoffire, electric shock and personal injury.
C) CAUTION: Failure to obey a safety warning may result in property damage or personal injury
to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric
shock and personal injury.
D) NOTE: Advises you of information or instructions vital to the operation or maintenance ofthe
equipment.
5
KNOW YOUR DRILL-DRIVER
See Figure 1.
Before attempting to use your drill-driver, familiarize
yourself with all operating features and safety
requirements.
_1= WARNING: Carefully read through this entire owner's
manual before using your new drill-driver. Pay close
attention to the Rules For Safe Operation, Warnings
and Cautions. If you use your drill-driver properly and
only for what it is intended, you will enjoy years of safe,
reliable service.
_1= WARNING: Do not allow familiarity with your drill-
driver to make you careless. Remember that a care-
less fraction of a second is sufficient to inflict severe
injury.
KEYLESS CHUCK
Your drill-driver has a keyless chuck that allows you to hand
tighten or release drill bit in the chuck jaws.
SWITCH
To turn your drill-driver ON, depress the switch trigger.
Release switch trigger to turn your drill-driver OFF.
SWITCH LOCK
The switch trigger can be locked in the OFF position. This
feature helps reduce the possibility of accidental starting
when not in use.
VARIABLE SPEED
This tool has a variable speed switch that delivers higher
speed with increased trigger pressure. Speed is controlled
by the amount of switch trigger depression.
TWO SPEED GEAR TRAIN
Your drill-driver has a two speed gear train designed for
drilling or driving at HI or LO speeds. A slide switch is
located on top of your drill to select either HI or LO speed.
FORWARD/REVERSE SELECTOR
(DIRECTION OF ROTATION SELECTOR)
Your drill-driver has a forward/reverse selector located
above the switch trigger.
WRIST STRAP
A wrist strap is provided to reduce the chances of dropping
your drill-driver. Place one hand through the wrist strap
when carrying tool.
BIT STORAGE
When not in use, bits provided with your drill-driver can be
placed in the storage area located on the top of the motor
housing.
LEVEL
To keep drill bit level during drilling operations, a level is
located on the top and end of the motor housing.
_1= WARNING: If any parts are missing, do not operate
your drill-driver until the missing parts are replaced.
Failure to do so could result in possible serious
personal injury.
PRODUCT SPECIFICATIONS:
DRILL-DRIVER
Chuck
Motor
Gear Train
Switch
No Load Speed
Clutch
Maximum Torque
CHARGER
Input
Charging Voltage
Charge Rate
BATTERY PACK
973.271600
3/8 in. Keyless
DC Motor 15.6 Volt
Two Speed
Variable Speed
0-400 RPM (Low)
0-1400 RPM (High)
24 Positions
380 in./Ibs.
ITEM NO. 9-11040
(981399-001 )
120 V, 60 Hz, AC only
9,6 -24 Volt
1 Hour
ITEM NO. 9-11022
(981956-001)
6
KEYLESS
CHUCK
TWOSPEED
GEARTRAIN(HI-LO) LEVEL
BITSTORAGE
AREA
YELLOWLIGHT"ON" ANDRED
LIGHTFLASHINGINDICATES
DEFECTIVEBATTERYPACK
DIRECTIONOF
ROTATIONSELECTOR
(FORWARD/REVERSE)
TORQUE
ADJUSTMENT
RING SWITCH
TRIGGER
CHARGER
BATTERY
PACK
WRISTSTRAP
GREENLIGHT"ON" INDICATESFULLY
CHARGEDANDSLOWCHARGING
TOMAINTAINBATI'ERYPACK
:IVERBITS Fig. 1
CHARGER
See Figure 2.
Your charger has a "key hole" hanging feature for convenient, space saving storage. Screws should be installed so that
center distances are 4-1/8 inches apart.
4-1/8in.
CHARGER
BATI'ERYPACKSHOWN
INCHARGER
BACKSIDEOFCHARGER Fig. 2
7
INSTALLINGBITS
See Figure 3.
• Lock the switch trigger by placing the direction of
rotation selector in center position. See Figure 10.
• Open or close chuck jaws to a point where the open-
ing is slightly larger than the bit size you intend to use.
Also, raise the front of your drill slightly to keep the bit
from falling out of the chuck jaws.
• Insert drill bit into chuck the full length of the jaws as
shown in Figure 3.
UNLOCK
CHUCKJAWS__
,_WARNING: Do not insert drill bit into chuck jaws
and tighten as shown in Figure 4. This could cause
drill bit to be thrown from drill resulting in possible
serious personal injury or damage to the chuck.
DRILLBIT
LOCK CHUCKSLEEVE
RIGHT Fig. 3
• Tighten the chuck jaws on drill bit. To tighten, grasp
and hold the drill with one hand, while rotating the
chuck sleeve with your other hand.
Note: Rotate the chuck sleeve in the direction of the
arrow marked LOCK to tighten chuck jaws.
•Do not use a wrench to tighten or loosen the chuck
jaws.
WRONG Fig. 4
REMOVING BITS
See Figure 3.
• Lock the switch trigger by placing the direction of
rotation selector in center position. See Figure 10.
• Loosen the chuck jaws from drill bit.
• To loosen, grasp and hold the drill with one hand,
while rotating chuck sleeve with your other hand.
Note: Rotate chuck sleeve in the direction of the arrow
marked UNLOCK to loosen the chuck jaws.
•Do not use a wrench to tighten or loosen the chuck
jaws.
• Remove drill bit from chuck jaws.
8
TO ATTACH BATTERY PACK TO DRILL
See Figure 5.
Note: Battery pack is shipped in a low charge condition.
Therefore, it must be charged prior to use. Refer to page 10,
"CHARGING BA'B'ERY PACK" for charging instructions.
• Lock the switch trigger by placing the direction of
rotation selector in center position. See Figure 10.
• Align raised ribs on battery pack with grooves on
bottom of drill, then attach battery pack to drill as
shown in Figure 5.
• Make sure latch on battery pack snaps in place and
battery pack is secured to drill before beginning
operation.
TO REMOVE BATTERY PACK FROM DRILL
See Figure 6.
• Lock the switch trigger by placing the direction of
rotation selector in center position. See Figure 10.
• Depress latch located on front of battery pack (1) to
release battery pack.
• Pull forward on battery pack(2) to remove from drill.
DEPRESSLATCHTO
RELEASEBATTERYPACK
LATCH
RAISEDRIBS
PULL
FORWARD
TOREMOVE
GROOVES BATTERYPACK Fig. 6
BATTERYPACK
Fig. 5
_, CAUTION: When attaching battery pack to your
drill, be sure raised ribs and grooves align properly
and latch snaps in place properly. Improper assembly
can cause damage to drill and battery pack.
9
,_ WARNING: Always wear safety goggles or safety
glasses with side shields when operating tools.
Failure to do so could result in objects being thrown
into your eyes, resulting in possible serious injury.
CHARGING BATTERY PACK
The battery pack for this tool has been shipped in a low
charge condition to prevent possible problems. Therefore,
you should charge it until light on front of charger changes
from red to green.
Note: Batteries will not reach full charge the first time they
are charged. Allow several cycles (drilling followed by
recharging) for them to become fully charged.
TO CHARGE
• Charge battery pack only with the charger provided.
•Make sure power supply is normal house voltage,
120 volts, 60 Hz, AC only,
• Connect charger to power supply.
• Attach battery pack to charger by aligning raised ribs
on battery pack with grooves in charger, then slide
battery back onto charger. See Figure 7.
BATI'ERY
TO
REMOVE
CHARGER
TO
ATTACH
GROOVES Fig. 7
• Red light should turn on. Red light indicates fast
charging mode.
If red light is flashing, this indicates battery pack is
deeply discharged or hot.
If battery pack is hot, red light should become steady
after battery pack has cooled down.
If battery pack is deeply discharged, red light should
become steady after voltage has increased, normally
within 60 minutes.
If after one hour red light is still flashing, this indicates a
defective battery pack and should be replaced.
Green light on indicates battery pack is fully charged
and slow charging to maintain battery pack.
Yellow light on and red light flashing indicates defective
battery pack. Return battery pack to your nearest Sears
Repair Center for checking or replacing.
• When your battery pack becomes fully charged, the red light
will rum OFF and the green lightwill turn ON.
• After normal usage, 1 hour of charging timeis required to be
fully charged. A minimum charge time of 1-1/2 hours is
required to recharge a completely discharged tool.
• The battery pack will become slightly warm to the touch while
charging. This is normal and does not indicate a problem.
•Do not place charger in an area of extreme heat or
cold. It will work best at normal room temperature.
• When the batteries become fully charged, unplug your
charger from power supply and remove the battery
pack.
LED FUNCTION OF CHARGER
LED WILL BE LIGHTED TO INDICATE STATUS OF
CHARGER AND BATTERY PACK:
• Red LED Lighted = Fast Charging Mode.
• Green LED Lighted = Fully Charged And Slow
Charging To Maintain Battery Pack.
• Red LED Flashing = Hot Or Deeply Discharged
Battery Pack. Also Defective Battery Pack After 1
Hour.
• Yellow LED Lighted and Red LED Flashing =
Defective Battery Pack.
IMPORTANT INFORMATION FOR RECHARGING
HOT BA'n'ERIES
Under extreme continuous use, the batteries in your
battery pack will become hot. You should let a hot battery
pack cool down for approximately 1 hour before attempt-
ing to recharge. When the battery pack becomes dis-
charged and is hot, this will cause the red light on your
battery charger to flash. When battery pack cools down,
red light will glow continuously indicating fast charging
mode, 1 hour charge time. Once the battery pack cools
down, it will recharge battery pack in fast charging mode
as normal.
Note; This situation only occurs when extreme continuous
use of your drill causes the batteries to become hot. It
does not occur under normal circumstances. Refer to
"CHARGING BATTERY PACK" for normal recharging of
batteries. If the charger does not charge your battery pack
under normal circumstances, return both the battery pack
and charger to your nearest Sears repair center for
electrical check.
10