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  9. Craftsman 917.389620 User manual

Craftsman 917.389620 User manual

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Owner's Manual
6.0 HORSEPOWER
21 "MULTI-CUT
ROTARY LAWN MOWER
Model No.
917.389620
• Safety
• Assembly
• Operation
• Maintenance
- Espafiol
•Repair Parts
NOTE: Engines which are certified to comply with CalifomJa and U.S. EPA emission regulations
for SORE (Small Off Road Equipment, are certified to operate on regular unleaded gasoline, and
include the following emission centrol systems: Engine Modification (EM), and Three-way
Catalyst (TWC) (if so equipped).
AVISO: Los motores homek>gados para cumplir con le reglamentaci6n sobre emisiones de
California y de la Agencle de Proteccl6n Ambiental estadeunidence (EPA) para equipos
pequefms no circulentes (SORE) funcionan con gasollea normal sin plomo, e incluyen los
siguientss sistemas de control de emisiones: modificaci6n del motor (EM) y catalizador de triple
acci6n (TWC) (en caso de tenerlo).
The D.O.M. decal includes engine life specifications for the emissions-related useful life period of
_our engine. This period relates to the emission compliance life as certified by EPA/CARB. To
find the/ire pedod specification for your engine, please match one of the following letters with the
letter printed on your D.O.M. decal: (C) 125 hours, (B) 250 hours, (A) 500 hours.
La calcemanfa D.O.M. induye espechlcaciones sobre la dura(;ibn del motor para el pedodo de
vida dtil de su motor relaccionade con emisiones. Este perlodo se relaciona con la duracibn en
conformidad con las emislenes segOn Io certificado por EPNCARB. Para hallar la especificacibn
del perfodo de vide de su motor, mire cudl de las siguientes letras viene impresa en su
celcomanfa D.O.M.: (C) 125 horas, (B) 250 horas, (A) 500 horas.
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment
Seam, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website" www.sears,com/craftsman
Warranty............................................... 2
Safety Rules.........................................2
Assembly..............................................5
Operation.............................................. 6
MaintenanceSchedule...................... 10
Maintenance....................................... 10
ProductSpecifications........................ 11
Sewice and Adjustments.................... 13
Storage ...............................................14
Troubleshooting.................................16
Repair Parts........................................34
PartsOrdering..................... BackCover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of pumhase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in
the owner's manual, Sears will repair free of charge any defect in material or workman-
ship.
IfthisCraftsmanLawnMoweris usedfor commercialor rentalpurposes,thiswarranty
appliesfor only90 daysfrom thedate ofpurchase.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
•Repairs necessary because of operator abuse or negligence, including bent
crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by retuming the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only
while this product is in use in the United States.
ThisWarrantygivesyouspecificlegalrights,and you may alsohave otherdghtswhich
varyfrom statetostate.
Seam, Roebuckand Co., 1:)/817WA, HoffmanEstates,Illinois60179
IMPORTANT: Thiscuttingmachineiscapableofamputatinghandsandfeet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
I.GENERAL OPERATION *
• Read, understand, and follow all
instructions on the machine and in the •
manual(s) before starting. Be thor-
oughly familiar with the controls and the
proper use of the machine before .
starting.
• Do not put hands or feet near or under
rotating parts, Keep clear of the
discharge opening at all times. •
•Only allow responsible individuals, who
are familiar with the instructions, to
operate the machine.
•Clear the area of objects such as rocks, •
toys, wire, bones, sticks, etc., which
could be picked up and thrown by the
blade. 2
Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
Do not operate the mower when
barefoot or wearing open sandals.
Always wear substantla"I foot wear.
Do not pull mower backwards unless
absolutely necessary. Always look
down and behind before and while
moving backwards.
Do not operate the mower without
proper guards, plates, grass catcher or
other safety protective devices in
,_lace.
ee manufacturer's instructions for
proper operation and installation of
accessories. Only use accessories
approved by the manufacturer.
• Stoptheblade(s)whencmseinggravel •
ddvas, walks, or roads.
• Stop the engine (motor) whenever you
leave the equipment, before cleaning •
the mower or unclogging the chute.
• Shut the engine (motor) off and wait •
until the blade comes to complete stop
before removing grass catcher.
= Mow only in d_ight or good artificial
light.
•Do not operate the machine while
under the influence of alcohol or drugs.
•Never operate machine in wet grass.
Always be sure of your footing: keep a
firm hold on the handle and walk; never
run.
•Disengage the self-propelled mecha-
nism or drive clutch on mowers so
equipped before starling the engine
(motor).
•If the equipment should stad to vibrate
abnormally, stop the engine (motor)
and check immediately for the cause.
Vibration is generally a warning of
trouble.
•Always wear safety goggles or safety
glaSSes with side shields when
operating mower.
II, SLOPE OPERATION
Slopes are a major factor related to slip
and fall accidents which can result in
severe injury. All slopes require extra
caution. If you feel uneasy on aslope, do
r_otmow iL
DO:
•Mow across the face of slopes: never
up and down. Exercise extreme caution
when changing direction on slopes.
•Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps. Tall
grass can hide obstacles.
DO NOT:
•Do not trim near drep-offs, ditches or
embankments. The operator could lose
footing or balance.
•Do not tdm excessively steep slopes.
• Do not mow on wet grass. Reduced
footing could cause slipping.
III. CHILDREN
Tragic accidents can occur if the operator
is not sled to the presence ot children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
Keep children out of the trimming area
and under the watchful care of another
responsible adult.
Be alert and tum machine off if children
enter the area.
Before and while walking backwards,
It>ok behind and down for small
children.
•Never allow children to operate the
machine,
•Use extra care when approaching blind
comerS, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
• Usa extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
-Never store the machine or itJel
container inside where there is an
open flame, such as a water heater.
•Never run a machine inside a closed
area.
•Never =make adjustments or repairs with
the engine (motor) running. Disconnect
the spark plug wire, and keep the wire
away trom the plug to prevent acciden-
tal starting.
•Keep nuts and bolts, especially blade
attachment botts, tight and keep
equipment in good condition.
•Never tamper with safety devices.
Check their proper operation regularly.
•Keep machine free of grass, leaves, or
other debds build-up. Clean 0il or fuel
spillage. Allow machine to c001 before
storing.
•Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restading.
* Never attempt to make wheel height
adjustments while the engine (motor) is
running.
• Grass catcher components are subiect
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary,
•Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
•Do not change the engine governor
3 setting or ovarspead the engine.
_,Look for this symbol to point out
important safety precautions. It means
CAUTIONIH BECOMEALERT!H YOUR
SAFETY IS INVOLVED.
ACAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
A CAUTION: Muffler and other engine
parts become extremely hot during
operation and remain hot after engine
has stopped. To avoid severe burns on
contact, stay away from these areas.
AIWARNING: Engine exhaust, some of its
constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other
reproductive harm.
AWARNING: Battery posts, terminals end
related accessories contain lead and lead
compounds, chemicals known to the State
of Califomia to cause cancer and birth
defects or other reproductive harm. Wash
hands after handling.
These accessories were available when this lawn mower was produced. They ere not
shipped with your mower. They are also available at most Sears retail outlets and
service centers. Most Sears stores can also order repair parts for you, when you
provide the model number of your lawn mower. Some of these accessories may not
apply to your lawn mower.
LAWN MOWER PERFORMANCE
J
CLIPPING DEFLECTOR
FOR HEAH DISCHARGE LAWN MOWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
MULCHER _TS
GRASS CATCHERS
FOR
SIDE DISCHARGE
LAWN MOWERS
STABILIZER
GAS CANS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS BLADES
AIR FILTERS
BLADE ADAPTERS WHEELS
SPARK PLUGS
ENGINE OIL
4
Read theseinstructionsand this manualin 3. Remove any packingmaterialfrom
itsentiretybeforeyou attempttoassemble
or operateyournewlawn mower.
IMPORTANT: Thislawnmowerisshipped
WITHOUT OIL ORGASOLINE inthe
engine.
Yournewlawn mowerhasbeen as-
sembledat thefactorywiththeexception controlbar
ofthosepartsleftunassembledfor Upperhandle
shippingpurposes.Allpartssuchas nuts,
washers,bolts,etc., necessaryto complete Liftup
the assemblyhave been placedinthe
partsbag.Toensuresafe and proper
operationofyourlawnmower,all parts
_nd hardwareyou assemblemustbe
tightenedsecurely.Usethecorrecttoolsas
necessaryto ensurepropertightness.
TO REMOVE LAWN MOWER FROM
CARTON
1. Removelooseparts includedwith
mower.
2. Cutdowntwoend comersof carton
and layend paneldownflat. 3-Position
3. Removeall packingmaterialsexcept handleadjustment
paddingbetweenupper and lower bracket
handleend paddingholdingoperator
presencecontrolbar to upperhandle.
4. Rolllawn moweroutof cartonand
checkcartonthorouglyfor additional
looseparts.
HOWTO SET UPYOUR LAWN
MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
1. Raise lower handle section to operat-
ing position and squeeze the bottom
ends of lower handle towards each
other until the pin in handle can be
inserted into one of the three height
adjustment holes,
2. Remove protective padding, raise
upper handle section into place on
lower handle and tighten both handle
knobs.
around control bar.
Your handles may be adjusted for your
mowing comfort. Refer to Service and
Adjustments section of this manual.
Mowing
Lower handle
Handle pin
/
\
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to
be used as a mulcher. To convert to
bagging or discharging, see 'To convert
mower" in the OPERATION section of this
manual.
KNOWYOURLAWNMOWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself
with the location of various controls and adjustments. Save this manual for future
reference.
These symbols may appear on your lawn mower or In literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
•Operator presence control
bar
Handle knob
Grass Gasoline filler cap
Engineoilcap
with.dipstick
(on each wheel)
Mulcher door
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the
engine.
Lawn mowerhousincJ
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Commis*
sion. The blade turns when the engine is running. i
Operator Presence Control Bar- must Primer - pumps additional fuel from the
be held down to the handle to start the carburetor to the cylinder for use when
engine. Release to stop the engine, starting a cold engine.
Starter Handle - used for starting the
engine•
The operationofany lawn
mowercan resultin
foreignobjectsthrowninto
the eyes,whichcan result
in severeeye damage.
Alwayswear safetyglassesor eye
shieldswhileoperatingyour lawn mower
or performinganyadjustmentsor repairs.
We recommenda widevisionsafety
maskover spectaclesor standardsafety
glasses, '
HOWTO USEYOUR LAWN MOWER
ENGINE SPEED
The engine speed was set at the factory
for optimum performance. Speed is not
adjustable.
ENGINE ZONE CONTROL
a_nCAUTION: Federal regulations require
engine control to be installed on this
lawn mower in order to minimize the risk
of blade contact injury. Do not under any
cimumstances attempt to defeat the
function of the operator control. The blade
turns when the engine is running.
•Your lawn mower is equipped with an
operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start
and operate the lawn mower.
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower
wheels for high cut, adjust cutting height
to suit your requirements. Medium
position is best for most lawns.
• To change cutting height, squeeze
adjuster lever toward wheel. Move
wheel up or down to suit your require-
ments. Be sure all wheels are in the
same setting.
NOTE: Adjuster is propedy positioned
when plate tab inserts into hole in lever.
Also, 9*position adjusters (if so equipped)
allow lever to be positioned between the
p_atetabs.
LowerWheelsfor HighCut
Pla_
RaiseWheels forLow Cut
TO CONVERT MOWER
Your lawn mower was shipped ready to
be used as a mulcher. To convert to
bagging or discharging:
REAR BAGGING
•Lift rear door of the lawn mower and
place the grass catcher frame hooks
onto the door pivot pins.
•To convert to mulching or discharging
operation, remove grass catcher and
close rear door.
Pivotpins "_, _ _
SIDE DISCHARGING
•Rear door must be closed.
•Open mulcher door and install dis-
ct'iarge deflector under guard as
shown.
•Mower is now ready for discharging
operation.
•To convert to mulching or bagging
operation, discharge deflector must be
removed and mulcher door must be
closed.
SIMPLE STEPS TO REMEMBER WHEN
CONVERTING YOUR LAWN MOWER
FOR MULCHING-
1. Rear door closed.
2. Mulcher door closed.
FOR REAR BAGGING -
1. Grass catcher installed.
2. Mulcher door closed.
FOR SIDE DISCHARGING -
1. Rear door closed.
2. Side discharge deflector installed.
_I_CAUTION: Do not run your lawn
mower without rear door closed or
approved grass catcher in place.
Never attempt to operate the lawn mower
with the rear door removed or propped
open.
Mulcher
door
Open
Mulcher Door
Discharge
deflector
BEFORE STARTING ENGINE
ADD OIL
Yourlawnrnowerisshippedwithoutoilin
theengine.Engineholds 20 oz.of oil.
Fortypeand gradeofoilto use,see
"ENGINE" in Maintenancesectionofthis
manual.
1. Be sure lawnmowerisleveland area
aroundoilfillisclean.
2. Removeengineoilcap and filltothe
fulllineon the dipstick.Pouroilslowly.
Do notoverfill.
NOTE: Allowoilto settledownintoengine
for accuratereading.To read properlevel,
tightenengineoilcap, then removeitto
readthe dipstick.
3. Reinstallengine oilcap and tighten.
• Check oillevel beforeeachuse. Add
oilifneeded. Fillto fulllineondipstick.
•Changetheoilafterevery25 hoursof
operationor each season. You may
need tochangethe oilmoreoften
underdusty,dirtyconditions.
ADD GASOLINE
•Fillfueltank. Usefresh,clean,regular
unleadedgasolinewith a minimumof
87 octane. Do not mix oilwithgaso-
line. Purchasefuel in quantitiesthat
can be usedwithin30 daysto assure
fuel freshness.
AWARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids dudng storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
Engineoil cap
TO START ENGINE
NOTE: Due to protective coatings on the
engine, a small amount of smoke may be
present during the initial use of the
product and should be considered
normal.
1, To start a cold engine, push primer
three (3) times before trying to start.
Use a firm push, This step is not
usually necessary when starting an
engine which has already run for a
few minutes.
2. Hold operator presence control bar
down to the handle and pull starter
handle quickly. Do not allow starter
rope to snap back.
TO STOP ENGINE
•To stop engine, release operator
presence control bar.
NOTE: In cooler weether it may be
necessary to repeat priming steps. In
warmer weather over priming may cause
flooding and engine will not start. If you
do flood engine, wait a few minutes
before attempting to start and do not
repeat priming steps.
8
MOWING TIPS
• Under certain conditions, such as very
tall grass, it may be necessary to raise
the height of cut to reduce pushing
effort and to keep from ovedoading the
engine and leaving clumps of grass
clippings. It may also be necessary to
reduce ground speed and/or run the
lawn mower over the area a second
time.
•For extremely heavy cutting, reduce the
width of cut by ovedapping previously
cut path and mow slowly.
•For better grass bagging and most
cutting conditions, the engine speed
should be set in the fast position.
•Pores in cloth grass catchers can
become filled with dirt and dust with use
and catchers will collect less grass. To
prevent this, regularly hose catcher off
with water and let dry before using.
•Keep top of engine around starter clear
and clean of grass clippings and chaff.
This will help engine air flow and
extend engine life,
MULCHING MOWINGTIPS
IMPORTANT: Forbest performance,
keep mowerhousingfreeof built-up
grassandtrash.Clean UNDERSIDE OF
MOWER HOUSING aftereachuse.See
"Cleaning"in MAINTENANCE sectionof
this manual.
•The specialmulchingbladewillrecut
the grassclippingsmanytimesand
reducetheminsize sothatas theyfall
ontothe lawntheywilldisperseintothe
grassand notbe noticed.Also,the
mulchedgrasswill biodegradequickly
to providenutrientsforthe lawn.
Always mulchwithyourhighestengine
(blade)speed as this willprovidethe
bestrecuttingactionofthe blades.
•Avoidcuttingyourlawnwhen itiswet.
Wet grasstendsto formclumpsand
interfereswiththe mulching action.The
besttimeto mow yourlawnistheearly
afternoon.Atthistimethe grasshas
driedand the newlycutarea willnotbe
exposedto thedirectsun.
•Forbestresults,adjustthe lawn mower
cuttingheightsothatthelawn mower
cutsoffonlythe topone-thirdofthe
grass blades.Ifthe lawnisovergrownit
willbe necessaryto raisetheheightof
cutto reducepushingeffortandto keep
from overloadingthe engineand
leavingclumpsof mulchedgrass.For
extremelyheavy mulching,reduceyour
widthofcut, mow slowlyand raise
the rear ofthe lawn mowerone wheel
adjustersettinghigherthanthe front,
•Certaintypesofgrassand grass
conditionsmay requirethatan area be
mulcheda secondtimetocompletely
hidetheclippings.When doinga
secondcut, mow acrossor perpendicu-
lar tothefirstcutpath.
•Change yourcuttingpatternfromweek
toweek. Mow north to southone week
then changetoeastto westthenext
week. Thiswillhelppreventmatting
and grainingofthe lawn.
Max 1/3
,'1 O_ _ _/_
REGULAR SERVICE _ICE OATES
Check for Loose Fasteners _
Claan/Inspact Grass Catcher
(IfE_l.p_) I/ ,/ !/
M Clean Lawn Mower I_ I_
O Clean Under Ddve Cover
(Power-PrOpelledMowers)
Check dttve belt/pulleys
_R Power-PrOpelledMowers) li/
Check/Sharpen/ReplaCe Blade I1_ =
LubricationChart I_
Clean BtatePj/Rechal
Bectdc Start Mowers ll_ I/4
ECheck En_llneOil Level ql/
aChange EnglneOil I/'1._
S Clean Air Fitter I_ =
IInspect Muffler I_
NClean or Replace Spark Plug I1_
E Replace Air Rltar Paper Cartddge I_2
I. Change more OR_ when ¢peraUng under a Ilia W load or in h_gh afnblent temperatures.
2 "Serv_cl more olten when operatingindirtyor dusty _ndit_ns.
3- Replacet>_:1_ moreoftenwhe_ r_mWlngin sandyso_l.
4. Charge 48 hours at ee,d of seasor_, LUBRICATION CHART
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does
not cover items that have been subjected
to operator abuse or negligence. To
receive full value from the warranty,
operator must maintain mower as
instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your
unit.
All adjustments in the Service and
Adjustments section of this manual
should be checked at least once each
season.
• Once e year,; replace the spark plug,
clean or replace air filter element and
check blade for wear. A new spark
plug and clean/new air filter element
assures proper air-fuel mixture and
helps your engine run better and last
longer.
•Follow the maintenance schedule in
this manual.
BEFORE EACH USE
1. Check .engine oil bevel,
2. Check'_f0rloose fasteners,
LUBRICATION
Keep unit well lubricated (See "LUBRI-
CATION CHART"),
_Nheela_u_ers
Brake Spring
Bracket
_) Engine oil
Rear door hinge _Handle bracket
mounting pin
_)Refar to maintenance "Engine" section.
_Sprey lubricant
IMPORTANT: Donot oilor grease
plasticwheel bearings, viscouslubri-
cantswillattractdustend dirtthatwill
shortenthe lifeof the self-lubricating
bearings, ifyou feeltheymustbe
lubricated,useonlya dry,powdered
graphitetype lubricantsparingly.
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