Craftsman 580.675611 User manual

Operator'sManual
®
ACGenerator
I;. wAemG
Before usingthis product, readthis
manualand follow all SafetyRules
and Operating Instructions.
_i._i]AVERTISSEMENT
Avant d'utiliser ceproduit, veuillez lire le
manuelet suivre toutes les directives
relatives_1la s6curit6et _1I'utilisation.
,, Safety
,, Assembly
,, Operation
,, Maintenance
,, Parts
,, Fran+ais,p. 36
Thisgeneratoris ratedandcertifiedto becompliantwithCSA(CanadianStandardsAssociation)standard022.2No.100-04(motorsand
generators).
Lescaract6ristiquesnominalesetla certificationdecetteg6n6ratricesontconformesAla normeC22.2No.100-04(moteursetg6n6ratrices)
deI'ACNOR(Associationcanadiennedenormalisation).
Sears Canada, Jnc.
Visit ourCraftsman wehsite:www.sears.ca
Part No. 201895GS Draft A (02/04/2008)

WARRANTY..................................... 2
SAFETYRULES................................. 3-5
FEATURESAND CONTROLS........................ 6
ASSEMBLY.................................... 7-9
OPERATION................................. 10-13
SPECIFICATIONS................................ 14
MAINTENANCE............................... 15-18
STORAGE...................................... 19
TROUBLESHOOTING............................. 20
NOTES........................................ 21
SCHEMATIC/WIRINGDIAGRAM.................. 22-23
REPLACEMENTPARTS......................... 24-33
EMISSIONSSYSTEMWARRANTY................ 34-35
FRAN_AIS................................... 36-59
HOWTOORDERPARTS................... BACKPAGE
OHE-YEARFULLWARRANTYOHCRAFTSMANGENERATOR
If this generator fails dueto a defectin material or workmanship within oneyear from the dateof purchase,return it to any
Searsstore, other Craftsmanoutlet, or Sears Parts & RepairCenter in the United Statesor Canadafor free repair (or
replacementif repair proves impossible).
Additional One-Year Limited Warranty on Craftsman Generator
Forthe second year from the dateof purchase,ifany part ofthis generator fails dueto a defect in material or workmanship, a
new part will be supplied free of charge. You must paythe labor cost ifyou wish to haveit installed.
All warranty coverageappliesfor only 90 days from date of purchase if this generator is ever usedfor commercial or rental
purposes.
This warranty gives you specific legal rights, and you may also haveother rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Sears Canada Inc., Toronto, Ontario, Canada MSB 288
© SearsBrands, LLC

,_ Thisisthe safetyalert symbol,it isused to alert youtopotentialpersonalinjuryhazards.
Obeyall safetymessagesthatfollow this symbolto avoidpossibleinjuryordeath.
[ _-!] Read thismanual carefully and become familiar
...................withyourgenerator. Knowits applications,its
limitations,and any hazardsinvolved.
Thesafety alert symbol (_1_)is usedwith a signal word
(DANGER,CAUTION,WARNING),a pictorial and/or a safety
messageto alert you to hazards.DANGERindicatesa hazard
which, if not avoided, will result in deathor serious injury.
WARNINGindicatesa hazardwhich, if not avoided, could
result in deathor serious injury. CAUTIONindicatesa hazard
which, if not avoided, might result in minor or moderate
injury. NOTICEindicatesa situation that could result in
equipment damage.Follow safety messagesto avoid or
reducethe risk of injury or death.
WARHIHG
Theengine exhaustfrom thisproductcontains
chemicalsknowntothe State of California tocause
cancer,birthdefects, orotherreproductiveharm.
WARNING
This generator does not meetU. S. Coast Guard Regulation
330FR-183 and should not be usedon marine applications.
Failure to usethe appropriate U. S. CoastGuard approved
generator could result in bodily injury and/or property damage.
Hazard Symbolsand Meanings
ToxicFumes
Fire
HazardousChemical Electrical Shock
Explosion Operator's Manual
Moving Parts FlyingObjects Kickback HotSurface
DAHGER
Contentsare harmful or fatal if swallowed. Avoid
_ ontact to eyes, skin or clothing. DO NOT take
internally. Avoid breathing the mist or vapor.
Overexposure to eyes or skin can cause irritation.
Keep stabilizer out of the reach of children.
Fuel stabilizer is a hazardous chemical.**
o FreshStartTM fuel cap is designedto hold a cartridge which
contains fuel stabilizer.
o If SWALLOWED,call physician immediately. DONOTinduce
vomiting. If inhaled, remove to fresh air. In case of eye or skin
contact, flush with water for 15 minutes.
* Store unopenedcartridges in a cool, dry, well ventilated area.
Keepopen cartridge in fuel cap, andfuel cap closed on fuel tank
when not in use.
o In the caseof an emergency,contact aphysician immediately
andcall 1-800-424-9380 for material safety information.
**Fuel stabilizer contains: 2,6-di-tret-butylphenol (128-39-2) and alipbatic petroleum
distillate (64742-47-8).
Using a generator indoors CAN KiLL YOU iN MINUTES.
Generator exhaust contains carbon monoxide. This is
a poison you cannot see or smeJJ.
A
NEVER use inside ahome
or garage, EVEN IF doors
and windows are open.
Only use OUTSIDE and
far away from windows,
doors, and vents=
WARHIHG
Runningenginesgive off carbon monoxide, an
_ dorless,colorless, poison gas.
Breathingcarbon monoxide can cause headache,
Iatigue,dizziness,vomiting, confusion, seizures,
nausea_fainting or death.
*OperategeneratorONLYoutdoors.
* Installa batteryoperatedcarbonmonoxidealarmnearthe
bedrooms.
*Keepexhaustgasfrom enteringaconfinedareathrough
windows,doors,ventilationintakes,or otheropenings.
*DONOTstartor runengineindoorsor in anenclosedarea,
evenif windowsanddoorsareopen,includingthegenerator
compartmentof arecreationalvehicle(RV).

WARHIHG
Generator produces powerful voltage.
_.¢ Failure to isolate generator from power utility can
result in death or injury to electric utility workers
due to backfeed of electrical enerqy.
• When using generatorfor backup power, notify utility company.
Use approved transfer equipment to isolate generator from
electric utility.
• Use a ground circuit fault interrupter (GFCI)in any damp or
highly conductive area, such as metal deckingor steelwork.
•DO NOTtouch barewires or receptacles.
• DO NOTusegenerator with electrical cords which areworn,
frayed, bare or otherwise damaged.
• DO NOToperate generator in the rain or wet weather.
• DO NOThandlegenerator or electrical cords while standing in
water, while barefoot, or while hands or feet arewet.
• DO NOTallow unqualified persons or children to operate or
servicegenerator.
WARHIHG
Startercord kickback(rapid retraction) can result
in bodily injury. Kickbackwill pull handand arm
_,_< toward engine faster than you can let go.
Brokenbones, fractures, bruises, or sprains
could result.
• When starting engine, pull cord slowly until resistanceis felt
and then pull rapidly to avoid kickback.
• NEVERstart or stop engine with electrical devices plugged in
andturned on.
WARNING
_,,_s Contact with muffler result in serious
area can
burns.
f'_ Exhaustheat/gases can ignite combustibles,structures or damagefuel tank causing a fire.
*DO NOTtouch hot parts andAVOID hot exhaust gases.
* Allow equipmentto cool before touching.
. Keepat least 5feet (1.5 m) of clearanceon all sides of
generator including overhead.
. Codeof FederalRegulation (CFR)Title 36 Parks, Forests,and
Public Property require equipment powered by an internal
combustion engine to have aspark arrester, maintained in
effective working order, complying to USDAForestservice
standard 5100-1C or later revision. Inthe State of California a
spark arrester is required under section 4442 of the California
Public resources code. Other states may havesimilar laws.
WARHIHG
_ Fuel and its vapors are extremely flammable and
explosive.
Fire or explosion can cause severe burns or
death.
WHENADDINGORDRAINING FUEL
* Turn generator OFFand let it cool at least 2 minutes before
removing fuel cap. Loosen cap slowly to relievepressure in
tank.
* Fill or drain fuel tank outdoors.
* DONOToverfill tank. Allow space for fuel expansion.
* Iffuel spills, wait until it evaporatesbefore starting engine.
* Keepfuel away from sparks, openflames, pilot lights, heat,and
other ignition sources.
* DONOTlight a cigarette or smoke.
WHENSTARTINGEQUIPMENT
*Ensure spark plug, muffler, fuel cap, and air cleaner are in
place.
* DO NOTcrank enginewith spark plug removed.
WHENOPERATINGEQUIPMENT
*DONOTtip engine or equipment at anglewhich causes fuel to
spill.
. DO NOTchoke carburetor to stop engine.
* This generator is not for use in mobile equipment or marine
applications.
WHENTRANSPORTINGOR REPAIRINGEQUIPMENT
*Transport/repair with fuel tank EMPTYor with fuel shutoff valve
OFF.
. Disconnect spark plug wire.
WHENSTORINGFUELOR EQUIPMENTWITH FUELIN TANK
*Store away from furnaces, stoves, water heaters,clothes
dryers, or other appliancesthat have pilot light or other ignition
source becausethey can ignite fuel vapors.

WARHIHG
_ Unintentional sparking can result in fire or
_¢ electric shock.
WHENADJUSTINGORMAKING REPAIRSTO YOURGENERATOR
*Disconnectthe spark plug wire from the spark plug and place
the wire where it cannot contact spark plug.
WHENTESTINGFORENGINESPARK
* Use approved spark plug tester.
*DONOTcheck for sparkwith spark plug removed.
WARHIHG
Starter and other rotating parts can entanglehands, hair, clothing, or accessories.
*NEVERoperate generator without protective housing or covers.
*DO NOTwear loose clothing, jewelry or anythingthat may be
caught in the starter or other rotating parts.
*Tie up long hair and remove jewelry.
CAUTION
Excessively high operating speeds increase risk of injury
and damage to generator.
Excessively low speeds impose a heavy_load.
DONOTtamper with governed speed.Generator supplies
correct ratedfrequency and voltage when running at governed
speed.
DO NOTmodify generator in anyway.
NOTICE
Exceeding generators wattage/amperage capacity can
damage generator and/or electrical devices connected to it.
See Don't OverloadGenerator.
Start generator andlet engine stabilize beforeconnecting
electrical loads.
Connectelectrical loads in OFFposition, then turn ONfor
operation.
Turn electrical loads OFFand disconnect from generator before
stopping generator.
NOTICE
Improper treatment of generator can damage it and shorten
its life.
Use generator only for intended uses.
If you have questions about intended use, ask dealer or contact
Sears.
Operategenerator only on level surfaces.
DONOTexpose generator to excessive moisture, dust, dirt, or
corrosive vapors.
DONOT insert any objects through cooling slots.
Ifconnected devices overheat,turn them off and disconnect
them from generator.
Shut off generator if:
-electrical output is lost;
-equipment sparks, smokes, or emits flames;
-unit vibrates excessively.
This equipment is designed to be used with Searsauthorized
parts ONLY.If equipment is used with parts that DO NOT
comply with minimum specifications, userassumes all risks
and liabilities.

KNOWYOUROEHERATOR
I!__-!i] Read the Operator'sManual and safety rulesbeforeoperating yourgenerator.
Comparethe illustrations with your generatorto familiarize yourself with the locations of various controls and
adjustments. Savethis manualfor future reference.
SparkArrester Muffler
\_. \ On/OffSwitch
FuelTank ,
Recoil Starter
Stat StationTM
120 Volt AC, 20 Amp
Duplex Receptacles
DataTag Air Cleaner
Choke Lever
FuelValve
Oil FillCap
Double Pole Circuit
Breaker(AC)
Grounding Fastener
120/240 Volt AC,
30 Amp Receptacle
120 Volt AC,20 Amp, Duplex Receptacles -- May be used
to supply electrical power for the operation of 120 Volt AC,
20 Amp, single phase, 60 Hzelectrical, lighting, appliance,
tool and motor loads.
120/240 Volt AC,30 AmpLockingReceptacle -- May be
usedto supply electrical powerfor the operation of
120 and/or 240 Volt AC,30 Amp, single phase,60 Hz
electrical, lighting, appliance,tool and motor loads.
Air gleaner -- Protects engine by filtering dust and debris
out of intake air.
ChokeLever-- Usedwhen starting a cold engine.
Data Tag -- Provides model, revision and serial number of
generator. Pleasehavethese readily availablewhen calling
for assistance.
DoublePole Circuit Breaker (AC)-- A double pole circuit
breakeris provided to protect all the receptaclesand
generatoragainst electrical overload.
FuelTank-- Capacityof five (5) U.S.gallons.
FuelValve-- Usedto turn fuel supply on and off to engine.
GroundingFastener-- Consultyour local agency having
jurisdiction for grounding requirementsin your area.
Oil Fill Cap-- Checkand fill engine with oil here.Seepage
16 for oil recommendationsand filling instructions.
On/OffSwitch -- Setthis switch to "On"before using recoil
starter. Setswitch to "Off"to switch off engine.
Recoil Starter -- Usedto start the engine.
Spark ArrestorMuffler -- Exhaustmuffler lowers engine
noiseand is equipped with a spark arrester screen.
StatStationTM -- Displaysthe electrical load on generator
basedon output frequency. It also hasa built in maintenance
reminder.

Your Craftsmangenerator requiressome assembly and is
readyfor useonly after it has beenproperly serviced with the
recommendedoil and fuel.
If you haveany problemswith the assembly of your
generater, please call the generator helpline at
1-800-222-3136.
Unpacking the Generator
f. Setthe carton on a rigid fiat surface.
2. Removeeverything from carton except generator.
3. Opencarton compbtely by cutting eachcorner from top
to bottom.
4. Leavegeneratoron carton to installwheel kit.
Carton Contents
Checkall contents against those listed below:
* Main unit
* Engineoil
* Operator's manual
* Wheel kit
* Adapter cord set
If any parts are missing or damaged,call the generator
helpline at 1-800-222-3136.
install Wheel Kit
NOTE:Wheelkit is not intended for over-the-road use. DO
NOTtow this unit with a motorized vehicle.
You will needthe following tools to install these components:
*13mm wrenches
* Socket wrench with a 13mm socket
* Pliers
Install theWheelKitasFellows:
IMPORTANT:Installing the wheel kit must be completed
prior to adding anyoil or fuel.
1. Tip generatorso that engine end is up.
2. Slide axlethrough both mounting brackets.
3. Placea wheel on eachside as shown in A.
4. Placea washer on axleand then placean e-ring in axle
groove.
5. Install e-ring with pliers, squeezingfrom top of e-ring to
bottom of axle.
CAUTION
E-rings cancause eyeinjury.
._j_ E-rings canspring back and become airborne
when installing or removing.
* Alwaysweareyeprotectionwheninstalling/removinge-rings.
6. Repeatstep 4 and 5 to securesecond wheel.
7. Tip generatorso that engine side is down.
8. Line up holes in support leg with holes in generator
frame.
9. Attachsupport leg using2 capscrews(Me x 16 mm) and
2 hexnuts.Tightenwith a 13mm socketwrench and
13mm wrench.
10. Return generatorto normal operating position (resting
on wheels and support leg).
*, Safetyglasses
FlatWasher
Capscrew Axle
Wheel J
E-Ring

BEFORESTARTINGTHEGENERATOR
Add Engine Oil
1. Placegeneratoron a flat, levelsurface.
2. Cleanarea around oil fill and remove yellow oil fill cap.
NOTE:Seethe section Oi/to review oil recommendations.
Verify provided oil bottle is correct viscosity for current
ambient temperature.
3. Using oil funnel (optional), slowly pour contents of
provided oil bottle intooil fill opening.
NOTICE
Improper treatment of generator can damageit and shorten
itslife.
DONOTattempttocrankor starttheenginebeforeit hasbeen
properlyservicedwith therecommendedoil.Thismayresultin
anenginefailure.
4. Replaceoil fill cap and fully tighten.
Add Fuel
Fuel mustmeetthese requirements:
* Clean,fresh, unleadedgasoline.
* A minimum of 87 octane/87 AKI (91 RON).Highaltitude
use,see HighAltitude.
* Gasolinewith up to 10% ethanol (gasohol) or up to 15%
MTBE(methyl tertiary butyl ether) is acceptable.
NOTICE
Avoid generatordamage.
Failureto follow Operator's Manualfor fuel
recommendations voids warranty.
DONOTuseunapprovedgasolinesuchasE85.
DONOTmixoil in gasoline.
DONOTmodifyengineto runon alternatefuels.
To protect the fuel system from gum formation, mix in a fuel
stabilizerwhen adding fuel. SeeStorage. All fuel is not the
same. If you experiencestarting or performanceproblems
after using fuel, switch to a different fuel provider or change
brands. This engine is certified to operateon gasoline. The
emission control system for this engine is EM(Engine
Modifications).
WARHIHG
Fueland its vapors are extremely flammable and
explosive.
Fireor explosion can causesevere burns or
death.
WHENADDINGFUEL
*TurngeneratorOFFandletit coolatleast2 minutesbefore
removingfuelcap.Loosencapslowlyto relievepressurein
tank.
* Fillfueltankoutdoors.
*DONOToverfilltank.Allowspaceforfuelexpansion.
* Iffuelspills,waituntilit evaporatesbeforestartingengine.
*Keepfuelawayfromsparks,openflames,pilotlights,heat,and
otherignitionsources.
*DONOTlighta cigaretteorsmoke.
1. Cleanareaaround fuel fill cap, removecap.
2. Slowly add regular unleadedfuel to fuel tank. Becareful
not to overfill. Allow at least 1.5" of tank spacefor fuel
expansion,as shown here.
3. Install fuel cap and wait for anyspilled fuelto evaporate.
CAUTION! Alcohol-blendedfuels (calledgasohol, ethanol or
methanol) canattract moisture, which leadsto separationand
formation of acids during storage.Acidic gas candamagethe
fuel system ofan engine while in storage.
To avoid engine performance issues,the fuel system should
betreated with a fuel preserver or emptied beforestorage of
30 days or longer. To protectthe fuel system from gum
formation, use Briggs & Stratton FRESHSTARTTM fuel
stabilizer plus, or FRESHSTARTTM continuous fuel preserver
(concentrated liquid cartridge). If fuel preserver is not used,
drain the fuel tank, start the engine and let it run until the fuel
linesand carburetor are empty. Usefresh fuel next season.
SeeStoragefor additional information.
NEVERuseengine or carburetor cleaner products in the fuel
tank as permanent damagemay occur.

FreshStaWMFuelCap
Adding fuel preserver helps keepfuel fresh and carburetors
cleanfor easierstarting, all season long. This newfuel cap
automatically drips concentrated fuel preserver into your fuel
tank.
DANGER
Contentsare harmful or fatal if swallowed. Avoid
contact to eyes,skin or clothing. DONOTtake
internally.Avoid breathingthe mist or vapor.
Overexposureto eyesor skin can causeirritation.
Keepstabilizerout of the reachof children.
Fuelstabilizer is a hazardouschemical.**
• If SWALLOWED,callphysicianimmediately.
•Inthecaseof anemergency,contacta physicianimmediately
andcall1-800-424-9300for materialsafetyinformation.
• *Fuel stabilizer contains: 2,6-di-tret-butylpbenol (128-39-2) and aliphatic petroleum
distillate (64742-47-8).
Placecartridge into fuel cap.
Y
2. Pushto "snap" cartridge into place.
3. Removetab to expose membrane.
IMPORTANT:DONOTremove the silver foil seal on the
opposite side of the cartridge.
4. Reinstallfuel cap on fueltank.
_--_._ //_
Periodically checkthe cartridge to ensurethere is still
fuel stabilizer inside. If it is empty, removecartridge and
replace.
HighAltitude
At altitudes over 5,000 feet (1524 meters), a minimum
85 octane /85 AKI (89 RON)gasoline is acceptable.To
remainemissions compliant, high altitude adjustment is
required. Operationwithout this adjustment will cause
decreasedperformance, increasedfuel consumption, and
increasedemissions. Seea qualified Searsdealerfor high
altitude adjustment information. Operationof the engine at
altitudes below 2,500 feet (762 meters)with the high altitude
kit is not recommended.

HOWTO USEYOURGEHERATOR
If you haveany problems operatingyour generatorafter
readingthe manual, pleasecall the generator helpline at
1-800-222-3136.
System Ground
Thegenerator hasa system ground that connects the
generatorframe components to the ground terminals on the
ACoutput receptacles.Thesystem ground is connectedto
the ACneutral wire (the neutral is bonded to the generator
frame).
SpecialRequirements
Theremay be Federalor StateOccupationalSafetyand
HealthAdministration (OSHA)regulations, local codes, or
ordinancesthat applyto the intended useof the generator.
Pleaseconsult a qualified electrician, electrical inspector, or
the local agency havingjurisdiction.
• Insome areas,generatorsare requiredto be registered
with local utility companies.
• If the generator is usedat a construction site, there may
be additional regulations which must be observed.
Connecting to aBuilding's Electrical System
Connectionsfor standby power to a buiiding's electrical
system must be madeby a qualified electrician. The
connection must isolate the generator power from utility
power, and must comply with all applicablelaws and
electricalcodes.
WARNING
Generatorproduces powerful voltage.
_¢ Failureto isolate generatorfrom power utility can
result in death or injury to electric utility workers
due to backfeedof electrical energy.
• Whenusinggeneratorfor backuppower,notifyutilitycompany.
Useapprovedtransferequipmentto isolategeneratorfrom
electricutility.
• Useagroundcircuitfaultinterrupter(GFCI)in anydampor
highlyconductivearea,suchasmetaldeckingor steelwork.
• DONOTtouchbarewiresor receptacles.
• DONOTusegeneratorwithelectricalcordswhichareworn,
frayed,bareor otherwisedamaged.
. DONOToperategeneratorinthe rainor wetweather.
• DONOThandlegeneratoror electricalcordswhilestandingin
water,whilebarefoot,orwhilehandsor feetarewet.
• DONOTallowunqualifiedpersonsor childrento operateor
servicegenerator.
Generator Location
GeneraterClearance
WARNING
_ Exhaustheat/gases can ignite combustibles,
structures or damagefuel tank causing a fire.
• Keepatleast5 ft. (1.5m)clearanceonall sidesofgenerator
includingoverhead.
Placegenerator outdoors in an areathat will not accumulate
deadlyexhaustgas. DONOTplacegenerator whereexhaust
gas could accumulate and enter inside or be drawn into a
potentially occupied building. Ensureexhaustgas is kept
away from anywindows, doors, ventilation intakes or other
openingsthat can allow exhaustgasto collect in a confined
area. Prevailingwinds and air currents should be taken into
consideration when positioning generator.
WARHIHG
Runningenginesgive off carbon monoxide, an
_ dorless,colorless, poison gas.
Breathingcarbon monoxide can cause headache,
fatigue,dizziness,vomiting, confusion, seizures,
nausea,fainting or death.
. OperategeneratorONLYoutdoors.
*Installa batteryoperatedcarbonmonoxidealarmnearthe
bedrooms.
* Keepexhaustgasfrom enteringaconfinedareathrough
windows,doors,ventilationintakes,or otheropenings.
. DONOTstartor runengineindoorsor in anenclosedarea,
evenif windowsanddoorsareopen,includingthegenerator
compartmentof arecreationalvehicle(RV).
Typical Generator Shown
L ExhaustPort
10