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Craftsman 137.415020 User manual

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Operator's Manual
CRRFr MRli
10 iN. JOBSITE TABLE SAW
Model No. 137.415020
C US
CAUTION:
Before using this Table Saw,
read this manual and follow
all its Safety Rules and
Operating Instructions
® Safety Instructions
® Installation
® Operation
® Maintenance
• Parts List
Customer Help Line
For Technical Support
1-800-843-1682
Sears Parts &
Repair Center
1-888-331-4569
Sears Brands Management Corporation Hoffman Estates, IL 60179 USA
See the full line of Craftsman ®products at craftsman.corn
Click on the Craftsman Club® link and join today!
Part No. 137415020001 Printed in Taiwan
SECTION PAGE
Warranty ............................................................................................................. 2
Product Specifications ........................................................................................ 3
Symbols ............................................................................................................... 4
Power Tool Safety ............................................................................................... 5
Table Saw Safety ................................................................................................ 8
Electrical Requirements and Safety .................................................................... 11
Accessories and Attachments ............................................................................. 13
Tools Needed for Assembly ................................................................................ 13
Carton Contents .................................................................................................. 14
Know Your Table Saw ......................................................................................... 16
Glossary of Terms ............................................................................................... 17
Assembly and Adjustments .................................................................................. 19
Operation ............................................................................................................ 34
Maintenance ....................................................................................................... 43
Troubleshooting Guide ........................................................................................ 45
Parts List ............................................................................................................. 48
Repair Protection Agreements ............................................................................ 55
CRAFTSMAN ONE YEAR LIMITED WARRANTY
FOR ONE YEAR from the date of purchase, this product is warranted against defects in
material or workmanship. With proof of purchase, a defective product will receive free repair
or replacement at option of seller. For warranty coverage details or to obtain free repair or
replacement, visit the web page: www.craftsman.com/warranty
This warranty does not cover the blade, which is an expendable part that can wear out from
normal use within the warranty period. This ONE YEAR warranty is void if this product is ever
used while providing commercial services or if rented to another person. For 90 DAYcommercial
and rental use terms, see the Craftsman warranty web page. This warranty gives you specific
legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
CALIFORNIA PROPOSITION 65
lA WARNINal
Some dust created by power sanding, sawing, grinding, drilling and other construction
activities contains chemicals known to the state of California to cause cancer, birth
defects or other reproductive harm. Some examples of these chemicals are:
® Lead from lead-based paints,
® Crystalline silica from bricks and cement and other masonry products, and
o Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of
work. To reduce your exposure to these chemicals: work in a well ventilated area, and
work with approved safety equipment, such as those dust masks that are specially
designed to filter out microscopic particles. Avoid prolonged contact with dust from
power sanding, sawing, grinding, drilling, and other construction activities. Wear
protective c_othing and wash exposed areas with soap and water. Allowing dust to
get into your mouth, eyes, or lay on the skin may promote absorption of harmful
chemicals. 2 ............................................................................................................................................................................................................................................................................................................................................................................
2014/01
MOTOR
Type ............................................................................. Universal
Amperes ....................................................................... 15 Amp
Voltage ........................................................................ 120 V AC
Hz................................................................................ 60 Hz
RPM (no load) ............................................................ 4000 RPM (No load)
Overload Protection .................................................... Yes
BLADE SiZE
Diameter ...................................................................... 10 in.
Arbor Size .................................................................... 5/8 in.
SAW
Rip Fence ...................................................................... Yes
Miter Gauge .................................................................. Yes
Rip Capacity ................................................................ 11 in. Left
24-1/2 in. Right
Maximum Cut Depth @ 90° ......................................... 3-1/8 in.
Maximum Cut Depth @ 45 ° ......................................... 2-1/2 in.
Maximum Diameter Dado ............................................ 8 in. (Stackable only)
Maximum Dado Cut Width ........................................... 13/16 in.
WARNINGl
To avoid electrical hazards, fire hazards or damage to the tool, use proper
circuit protection.
This tool is wired at the factory for 110-120 Volt operation, it must be
connected to a 110-120 Volt /15 Ampere time delay fuse or circuit breaker.
To avoid shock or fire, replace power cord immediately if it is worn, cut or
damaged in any way.
Before using your tool, it is critical that you read and understand these
safety rules. Failure to follow these rules could result in serious injury to
you or damage to the tool.
WARNING iCONS
Your power tool and its Operator's Manual may contain "WARNING iCONS"
(a picture symbol intended to alert you to, and/or instruct you how to avoid,
a potentially hazardous condition). Understanding and heeding these
symbols will help you operate your tool better and safer. Shown below are
some of the symbols you may see.
SAFETY ALERT: Precautions that involve your safety.
Q PROHIBITION
0WEAR EYE PROTECTION: Always wear safety goggles or safety
glasses with side shields.
WEAR RESPIRATORY AND HEARING PROTECTION: Always
wear respiratory and hearing protection.
READ AND UNDERSTAND OPERATOR'S MANUAL: To reduce the risk
of injury, user and all bystanders must read and understand operator's
manual before using this product.
KEEP HANDS AWAY FROM BLADE: Failure to keep your hands away
from the blade will result in serious personal injury.
SUPPORT AND CLAMP WORK
DANGER I DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
IA wARNINGl WARNING: Indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
1,_, CAUTION iCAUTION: Indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
{CAUTION ] CAUTION: Used without the safety alert symbol indicates
a potentially hazardous situation which, if not avoided,
may result in property damage.
GENERAL SAFETY iNSTRUCTiONS
BEFORE USING THiS POWER TOOL
Safety is a combination of common
sense, staying alert and knowing how
to use your power tool.
I,AWARNINe1
o To avoid mistakes that could
cause serious injury, do not plug
the tool in until you have read and
understood the following.
o Read all instructions before
operating product. Failure to
follow all instructions listed below
may result in electric shock, fire
and/or serious injury.
,READ and become familiar
with the entire Operator's
Manual. LEARN the tool's
application, limitations and possible
hazards.
2. KEEP GUARDS iN PLACE and in
working order.
3. REMOVE ADJUSTING KEYS
AND WRENCHES. Form the habit
of checking to see that keys and
adjusting wrenches are removed
from the tool before turning ON.
4. KEEP WORK AREA CLEAN.
Cluttered areas and benches invite
accidents.
5. DO NOT USE iN DANGEROUS
ENVIRONMENTS. Do not use
power tools in damp locations, or
expose them to rain or snow. Keep
work area well lit.
6. KEEP CHILDREN AWAY. All visitors
and bystanders should be kept a
safe distance from work area.
,
,
,
MAKE WORKSHOP CHILD PROOF
with padlocks, master switches or by
removing starter keys.
DO NOT FORCE THE TOOL. It will
do the job better and safer at the
rate for which it was designed.
USE THE RIGHT TOOL. Do not
force the tool or an attachment to do
a job for which it was not designed.
10.USE PROPER EXTENSION
CORDS. Make sure your extension
cord is in good condition. When
using an extension cord, be sure
to use one heavy enough to carry
the current your product will draw.
An undersized cord will result in
a drop in line voltage and in loss
of power which will cause the tool
to overheat. The table on page
12 shows the correct size to use
depending on cord length and
nameplate ampere rating. If in
doubt, use the next heavier gauge.
The smaller the gauge number, the
heavier the cord.
11.WEAR PROPER APPAREL. Do
not wear loose clothing, gloves,
neckties, rings, bracelets or other
jewelry which may get caught in
moving parts. Nonslip footwear is
recommended. Wear protective hair
covering to contain long hair.
12. ,d_l_ _ ALWAYS WEAR EYE
UPROTECTION. Any
power tool could throw
foreign objects into the eyes and
cause permanent eye damage.
ALWAYS wear Safety Goggles (not
glasses) that comply with ANSI
Safety standard Z87.1. Everyday
eyeglasses have only impact-
resistant lenses. They ARE NOT
safety glasses. Safety Goggles are
available at Sears. NOTE: Glasses
or goggles not in compliance with
ANSI Z87.1 could cause serious
injury when they break.
13. WEAR AFACE MASK
OR DUST MASK. Sawing
operation produces dust.
14.@ SECURE THE
WORKPIECE. Use
clamps or a vise to hold
workpiece when practical. It is safer
than using your hand and also it
frees both hands to operate the tool.
15.DISCONNECT TOOLS FROM
POWER SOURCE before servicing,
and when changing accessories
such as blades, bits and cutters.
16.REDUCE THE RISK OF
UNINTENTIONAL STARTING.
Make sure switch is in the OFF
position before plugging the tool in.
17.USE RECOMMENDED
ACCESSORIES. Consult
this Operator's Manual for
recommended accessories. The use
of improper accessories may cause
risk of injury to yourself or others.
18.NEVER STAND ON THE TOOL,
Serious injury could occur if the
tool is tipped or if the cutting tool is
unintentionally contacted.
19.CHECK FOR DAMAGED PARTS.
Before further use of the tool, a
guard or other part that is damaged
should be carefully checked to
determine that it will operate
properly and perform its intended
function - check for alignment of
moving parts, binding of moving
parts, breakage of parts, mounting
and any other conditions that may
affect its operation. A guard or other
part that is damaged should be
properly repaired or replaced.
20.NEVER LEAVE THE TOOL
RUNNING UNATTENDED. TURN
THE POWER "OFF". Do not walk
away from a running tool until the
blade complete stop and the tool is
unplugged from the power source.
21.DONOTOVERREACH.Keep
properfootingandbalanceatall
times.
22.MAINTAIN TOOLS WITH CARE.
Keep tools sharp and clean for best
and safest performance. Follow
instructions for lubricating and
changing accessories.
23. DO NOT use power tool in
presence of flammable liquids or
gases.
24. DO NOT operate the tool if you are
under the influence of any drugs,
alcohol or medicationn that could
affect your ability to use the tool
properly.
25.
26.
27.
I,_k WARNING I Dust generated
from certain
materials can be hazardous to your
health. Always operate saw in well-
ventilated area and provide for
proper dust removal.
I,_ DANGER I Pe°plewith
electronic
devices, such as pacemakers,
should consult their physician(s)
before using this product. Operation
of electrical equipment in close
proximity to a heart pacemaker
could cause interference or failure
of the pacemaker.
WEAR HEARING
PROTECTION to reduce
the risk of induced
hearing loss.
1.ALWAYSUSESAW BLADE 6.
GUARD, riving knife and anti-
kickback pawls for every through-
sawing operation. Through-sawing 7.
operations are those in which the
blade cuts completely through
the workpiece when ripping or 8.
crosscutting. Always be sure blade
guard is tightened securely.
2. ALWAYS HOLD WORKPIECE
FIRMLY against the miter gauge or
rip fence.
,
NEVER REACH behind or over the
cutting tool for any reason.
REMOVE the rip fence when
crosscutting.
DO NOT USE a molding head with
this saw.
DIRECTION OF FEED. Feed
workpiece into a blade or cutter
against the direction of rotation of
the blade or cutter only.
3. ALWAYS USE a push stick or push
block, especially when ripping
narrow stock. Refer to ripping
instructions in this Operator's Manual
where the push stick is covered in
detail. A pattern for making your own
push stick is included on page 46.
4. NEVER PERFORM ANY
OPERATION FREEHAND, which
means can using hands to support
the workpiece, but always use either
the fence OR the miter gauge to
position and guide the workpiece.
i,_ WARNING 1
FREEHAND CUTTING IS THE
MAJOR CAUSE OF KICKBACK
AND FINGER/HAND AMPUTATIONS.
NEVER USE THE MITER GAUGE
AND FENCE SIMULTANEOUSLY.
5. NEVER STAND or have any part of
your body in line with the path of the
saw blade. Keep your hands out of
the saw blade path.
10.NEVER use the rip fence as a
cut-off gauge when crosscutting.
11.NEVER ATTEMPT TO FREE A
STALLED SAW BLADE without first
turning the saw OFR Turn power
switch OFF immediately to prevent
motor damage.
12.PROVIDE ADEQUATE SUPPORT
to the rear and the sides of the saw
table for long or wide workpieces.
1&AVOID KICKBACKS (work thrown
back towards you) by keeping the
blade sharp, the rip fence parallel
to the saw blade and by keeping
the riving knife, anti-kickback pawls
and guards in place, aligned and
functioning. Do not release work
before passing it completely beyond
the saw blade. Do not rip work that
is twisted, warped or does not have
a straight edge to guide it along the
fence. Do not attempt to reverse out
of a cut with the blade running.
14.AVOIDAWKWARDOPERATIONS
and hand positions where a sudden
slip could cause your hand to move
into the saw blade,
15.NEVER USE SOLVENTS to
clean plastic parts. Solvents could
possibly dissolve or otherwise
damage the material. Only a soft
damp cloth should be used to clean
plastic parts.
16.MOUNT your table saw on a bench
or stand before performing any
cutting operations. Secure tool
properly to prevent unexpected
movement. Refer to ASSEMBLY on
page 19.
17.1,_ WARNING 1
Never cut metals or masonry
products with this tool. This table
saw is designed for use on wood
and wood-like products only.
18.ALWAYS USE iN A WELL-
VENTILATED AREA. Remove
sawdust frequently. Clean out
sawdust from the interior of the saw
to prevent a potential fire hazard.
Attach a vacuum to the dust port for
additional sawdust removal.
19.NEVER LEAVE THE SAW
RUNNING UNATTENDED. Do not
leave the saw until the blade comes
to a complete stop.
20.For proper operation follow the
instructions in this Instruction
Manual entitled ASSEMBLY AND
ADJUSTMENTS (Page 19). Failure
to provide sawdust fall-through and
removal hole will allow sawdust to
build up in the motor area resulting
in a fire hazard and potential motor
damage.
21.USE ONLY saw blades
recommended with the warning that
the riving knife shall not be thicker
than the width of the groove cut by
the saw blade and not thinner than
the body of the saw blade.
22.USE PUSH-STICK OR PUSH
BLOCK to feed the workpiece past
the saw blade. The push-stick or
push block should always be stored
with the machine when not in use.
SAW BLADE GUARD ASSEMBLY, ANTI-
KICKBACK ASSEMBLY AND RIVING
KNIFE
Your table saw is equipped with a blade
guard assembly, anti-kickback assembly
and riving knife that covers the blade and
reduces the possibility of accidental blade
contact. The riving knife is a flat plate that
fits into the cut made by the saw blade and
effectively fights kickback by lessening the
tendency of the blade to bind in the cut.
The blade guard assembly and anti-
kickback assembly can only be used when
making through cuts that sever the wood.
When making rabbets and other cuts that
make non through cuts, the blade guard
assembly and anti-kickback assembly must
be removed and riving knife lowered to the
non through cut position marked on the
riving knife. Two anti-kickback pawls are
located on the sides of the riving knife
that allow the wood to pass through the
blade in the cutting direction but reduce
the possibility of the material being thrown
backwards toward the operator. Use all
components of the guarding system (blade
guard assembly, riving knife and anti-
kickback assembly) for every operation
for which they can be used including all
through cutting. If you elect not to use
any of these components for a particular
application exercise additional caution
regarding control of the workpiece, the use
of push sticks, the position of your hands
relative to the blade, the use of safety
glasses, the means to avoid kickback
and all other warnings contained in this
manual and on the saw itself. Replace the
guarding systems as soon as you return
to thru-cutting operations. Keep the guard
assembly in working order.
KICKBACKS
KICKBACKS: Kickbacks can cause serious
injury. A kickback occurs when a part of the
workpiece binds between the saw blade
and the rip fence, or other fixed object, and
rises from the table and is thrown toward
the operator. Kickbacks can be avoided by
attention to the following conditions.
How to Avoid Kickbacks and Protect
Yourself from Possible Injury:
a. Be certain that the rip fence is parallel to
the saw blade.
b. Do not rip by applying the feed force to
the section of the workpiece that will
become the cut-off (free) piece. Feed
force when ripping should always be
applied between the saw blade and the
fence; use a push stick for narrow work,
6 in. (152 mm) wide or tess.
c. Keep saw blade guard assembly, riving
knife and anti-kickback assembly in place
and operating properly. If anti-kickback
assembly is not operational, return your
unit to the nearest authorized service
center for repair. The riving knife must be
in alignment with the saw blade and the
anti-kickback assembly must stop a
kickback once it has started. Check their
action before ripping by pushing the wood
under the anti-kickback assembly. The
teeth must prevent the wood from being
pulled toward the front of the saw.
d. Plastic and composite (like hardboard)
materials may be cut on your saw.
However, since these are usually quite
hard and slippery, the anti-kickback pawls
may not stop a kickback. Therefore, be
especially attentive to following proper
set up and cutting procedures for ripping.
e. Use saw blade guard assembly, anti-
kickback assembly and riving knife for
every operation for which it can be used,
including all through-sawing.
f. Push the workpiece past the saw blade
prior to release.
g. Never rip aworkpiece that is twisted or
warped, or does not have a straight edge
to guide along the fence.
h. Never saw a large workpiece that cannot
be controlled.
i. Never use the fence as a guide or length
stop when crosscutting.
j. Never saw a workpiece with loose knots,
flaws, nails or other foreign objects.
k. Never rip a workpiece shorter than 10 in.
(254 mm).
1. NEVER use a dull blade - replace or
have resharpened.
m.NEVER use a rip fence and miter
gauge together.
n. Keep hands out of saw blade.