Craftsman 21221 - 12 in. Sliding Dual Bevel Compound Miter... User manual

Operator's Manual
CRAFTSMAN°
i PROFESSI ONAL i
12 in. DUAL BEVEL SLIDING COMPOUND
MITER SAW WITH LASER TRAC®
Model No. 137.212210
C US
CAUTION:
Before using this Miter Saw,
read this manual and follow
all its Safety Rules and
Operating Instructions
• Safety Instructions
• Installation
• Operation
• Maintenance
• Parts List
Customer Help Line
For Technical Support
1-800-843-1682
Sears Parts &
Repair Center
1-800-488-1222
Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA
Visit our Craftsman website: www.sears.com/craftsman
Part No. 137212210001 Printed in Taiwan

SECTION PAGE
Warranty.............................................................................................2
ProductSpecifications........................................................................3
Symbols..............................................................................................4
PowerToolSafety..............................................................................5
CompoundMiterSawSafety..............................................................7
ElectricalRequirementsandSafety......................................................9
AccessoriesandAttachments............................................................11
ToolsNeededforAssembly................................................................12
CartonContents.................................................................................13
KnowYourCompoundMiterSaw........................................................14
GlossaryofTerms..............................................................................15
AssemblyandAdjustments................................................................17
Operation...........................................................................................30
Maintenance.......................................................................................44
TroubleshootingGuide.......................................................................46
PartsList.............................................................................................48
CRAFTSMAN ONE YEAR FULL WARRANTY
If this Craftsman tool fails due to a defect in material or workmanship within
one year from the date of purchase, call 1-800-4-MY-HOME® to arrange for
free repair (or replacement if repair proves impossible).
This warranty applies for only 90 days from the date of purchase if this product
is ever used for commercial or rental purposes.
This warranty does not include expendable parts, such as lamps, batteries,
bits or blades.
This warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
_, WARNING J
Some dust created by using power tools contains chemicals known to the
state of California to cause cancer and birth defects or other reproductive
harm. Some examples of these chemicals are:
•Lead from lead-based paints
•Crystalline silica from bricks, cement and other masonry products
•Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do
this type of work. To reduce your exposure to these chemicals, work in a
well ventilated area and work with approved safety equipment such as dust
masks that are specially designed to filter out microscopic particles.
2
2008/04

MOTOR
Power Source ............................... 120VAC, 60Hz,15Amp
Speed ........................................... 4200 RPM (No load)
Brake ............................................ Electric
Double Insulated ........................... Yes
Motor Arbor Shaft Size .................. 5/8 in.
BLADE SIZE
Diameter ....................................... 12 in.
Arbor size ...................................... 1in.w/a 5/8in.reducer
ROTATING TABLE
Diameter ....................................... 13-7/16 in.
Miter Detent Stops ........................ 0, 15,22.5,31.6, 45° R& L,60° R
Bevel Positive Stops ..................... 0, 33.9, 45° R & L
CUTTING CAPACITY
Crosscut ........................................ 4 in. x 12-1/4 in.
Miter 45° R & L; 60° R .................... 4 in. x 8-3/4 in. R & L ; 4 in. x 6-1/4 in. R
Bevel 45° R & L ............................. 2-1/2 in. x 12-1/4 in. L ; 1-3/4 in. x 12-1/4 in. R
45° Miter and 45° Bevel R & L........ 2-1/2 in. x 8-3/4 in.
60° Miter and 45° Bevel R .............. 1-3/4 in. x 6-1/4 in.
[_iL WARNING J
To avoid electrical hazards, fire hazards or damage to the tool, use proper
circuit protection.
This tool is wired at the factory for 110-120 Volt operation. It must be
connected to a 110-120 Volt /15 Ampere time delay fuse or circuit breaker.
To avoid shock or fire, replace power cord immediately if it is worn, cut or
damaged in any way.
Before using your tool, it is critical that you read and understand these
safety rules. Failure to follow these rules could result in serious injury to
you or damage to the tool.
3

WARNING ICONS
Your power tool and its Operator's Manual may contain "WARNING ICONS"
(a picture symbol intended to alert you to, and/or instruct you how to avoid,
a potentially hazardous condition). Understanding and heeding these
symbols will help you operate your tool better and safer. Shown below are
some of the symbols you may see.
SAFETY ALERT: Precautions that involve your safety.
®PROHIBITION
OWEAR EYE PROTECTION: Always wear safety goggles or safety
glasses with side shields.
READ AND UNDERSTAND OPERATOR'S MANUAL: To reduce
the risk of injury, user and all bystanders must read and understand
operator's manual before using this product.
®KEEP HANDS AWAY FROM BLADE: Failure to keep your hands
away from the blade will result in serious personal injury.
SUPPORT AND CLAMP WORK
[_, DANGER] DANGER: indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
[A WARNING I
[A CAUTION I
WARNING: indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
CAUTION: indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.
CAUTION: used without the safety alert symbol indicates
[ CAUTION ]a potentially hazardous situation which, if not avoided,
may result in property damage.
4

GENERAL SAFETY INSTRUCTIONS 8.
BEFORE USING THIS POWER TOOL
Safety isa combination of common
sense, staying alert and knowing how 9.
to use your power tool.
CAUTION
To avoid mistakes that could cause
serious injury, do not plug the tool in 10.
until you have read and understood
the following.
.
,
,
.
READ and become familiar with
the entire Operator's
Manual. LEARN the tool's
application, limitations and
possible hazards.
KEEP GUARDS IN PLACE and in
working order.
REMOVE ADJUSTING KEYS
AND WRENCHES. Form the habit
of checking to see that keys and
adjusting wrenches are removed
from the tool before turning ON.
KEEP WORK AREA CLEAN.
Cluttered areas and benches invite
accidents.
,DO NOT USE IN DANGEROUS
ENVIRONMENTS. Do not use
power tools in damp locations, or
expose them to rain or snow. Keep
work area well lit.
,KEEP CHILDREN AWAY. All
visitors and bystanders should be
kept a safe distance from work
area.
,MAKE WORKSHOP CHILD
PROOF with padlocks, master
switches or by removing starter
keys.
11.
12.
DO NOT FORCE THE TOOL. It will
do the job better and safer at the
rate for which it was designed.
USE THE RIGHT TOOL. Do not
force the tool or an attachment
to do a job for which it was not
designed.
USE PROPER EXTENSION
CORDS. Make sure your extension
cord is in good condition. When
using an extension cord, be sure
to use one heavy enough to carry
the current your product will draw.
An undersized cord will result in
a drop in line voltage and in loss
of power which will cause the tool
to overheat. The table on page
10 shows the correct size to use
depending on cord length and
nameplate ampere rating. If in
doubt, use the next heavier gauge.
The smaller the gauge number, the
heavier the cord.
WEAR PROPER APPAREL. Do
not wear loose clothing, gloves,
neckties, rings, bracelets or other
jewelry which may get caught in
moving parts. Nonslip footwear is
recommended. Wear protective
hair covering to contain long hair.
OALWAYS WEAR EYE
PROTECTION. Any power
tool can throw foreign
objects into the eyes and
could cause permanent eye
damage. ALWAYS wear Safety
Goggles (not glasses) that comply
with ANSI Safety standard Z87.1.
Everyday eyeglasses have only
impact-resistant lenses. They
ARE NOT safety glasses. Safety
Goggles are available at sears.
5

NOTE: Glasses or goggles not in
compliance with ANSI Z87.1 could
seriously injure you when they
break.
and any other conditions that may
affect its operation. A guard or
other part that is damaged should
be properly repaired or replaced.
13. WEAR A FACE MASK OR DUST
MASK. Sawing operation produces
dust.
14. SECURE WORK. Use
clamps or a vise to hold work
when practical. It is safer
than using your hand and it
frees both hands to operate
the tool.
15. DISCONNECT TOOLS FROM
POWER SOURCE before servicing,
and when changing accessories
such as blades, bits and cutters.
16. REDUCE THE RISK OF
UNINTENTIONAL STARTING.
Make sure switch is in the OFF
position before plugging the tool in.
17. USE RECOMMENDED
ACCESSORIES. Consult
this Operator's Manual for
recommended accessories. The
use of improper accessories may
cause risk of injury to yourself or
others.
18. NEVER STAND ON THE TOOL.
Serious injury could occur if the
tool is tipped or if the cutting tool is
unintentionally contacted.
20. NEVER LEAVE THE TOOL
RUNNING UNATTENDED. TURN
THE POWER "OFF". Do not walk
away from a running tool until the
blade comes to a complete stop
and the tool is unplugged from the
power source.
21. DO NOT OVERREACH. Keep
proper footing and balance at all
times.
22. MAINTAIN TOOLS WITH CARE.
Keep tools sharp and clean for best
and safest performance. Follow
instructions for lubricating and
changing accessories.
23. WARNING: Dust generated from
certain materials can be hazardous
to your health. Always operate saw
in well-ventilated area and provide
for proper dust removal.
24.[_k DANGER J People with
electronic devices, such as
pacemakers, should consult their
physician(s) before using this
product. Operation of electrical
equipment in close proximity to
a heart pacemaker could cause
interference or failure of the
pacemaker.
19. CHECK FOR DAMAGED PARTS.
Before further use of the tool, a
guard or other part that is damaged
should be carefully checked to
determine that it will operate
properly and perform its intended
function - check for alignment of
moving parts, binding of moving
parts, breakage of parts, mounting
6

SPECIFIC SAFETY INSTRUCTIONS
FOR THIS COMPOUND MITER SAW
.DO NOT operate the miter saw
until it is completely assembled
and installed according to these
instructions.
,IF YOU ARE NOT thoroughly
familiar with the operation of miter
saws, seek guidance from your
supervisor, instructor or other
qualified person.
,ALWAYS hold the work firmly
against the fence and table.
DO NOT perform any operation
free hand (use clamp wherever
possible).
.KEEP HANDS out of the path of the
saw blade. If the workpiece you are
cutting would cause your hands to
be within 8-3/4 in. of the saw blade,
the workpiece should be clamped in
place before making the cut.
5. BE SURE the blade is sharp, runs
freely and is free of vibration.
6. ALLOW the motor to come up to full
speed before starting a cut.
7. KEEP THE MOTOR AIR SLOTS
CLEAN and free of chips or dust.
,ALWAYS MAKE SURE all handles
are tight before cutting, even if the
table is positioned in one of the
positive stops.
9. BE SURE both the blade and the
collar are clean and the arbor bolt is
tightened securely.
10.USE only blade collars specified for
your saw.
11.NEVER use blades larger in
diameter than 12 inches.
12.NEVER apply lubricants to the
blade when it is running.
13.ALWAYS check the blade for
cracks or damage before operation.
Replace a cracked or damaged
blade immediately.
14.NEVER use blades recommended
for operation at less than 4200
RPM.
15.ALWAYS keep the blade guards in
place and use at all times.
16.NEVER reach around the saw
blade.
17.MAKE SURE the blade is not
contacting the workpiece before the
switch is turned ON.
18.IMPORTANT: After completing the
cut, release the trigger and wait for
the blade to stop before returning
the saw to the raised position.
19.MAKE SURE the blade has come
to a complete stop before removing
or securing the workpiece, changing
the workpiece angle or changing the
angle of the blade.
20.NEVER cut metals or masonry
products with this tool. This miter
saw is designed for use on wood
and wood-like products.
7

21. NEVER cut small pieces. If the
workpiece being cut would cause
your hand or fingers to be within
8-3/4 in. of the saw blade the
workpiece is too small.
22. PROVIDE adequate support to the
sides of the saw table for long work
pieces.
23. NEVER use the miter saw in an
area with flammable liquids or
gases.
24. NEVER use solvents to clean
plastic parts. Solvents could
possibly dissolve or otherwise
damage the material.
25. SHUT OFF the power before
servicing or adjusting the tool.
26. DISCONNECT the saw from
the power source and clean the
machine when finished using.
27. MAKE SURE the work area is
clean before leaving the machine.
28. SHOULD any part of your miter saw
be missing, damaged, or fail in any
way, or any electrical component
fail to perform properly, lock the
switch and remove the plug from
the power supply outlet. Replace
missing, damaged, or failed parts
before resuming operation.
8

POWER SUPPLY AND MOTOR
SPECIFICATIONS
The AC motor used in this saw is
a universal, nonreversible type.
See "MOTOR" in the "PRODUCT
SPECIFICATIONS" section on page 3.
WARNING I
To avoid electrical hazards, fire
hazards, or damage to the tool, use
proper circuit protection, Your saw
is wired at the factory for 120 V
operation, Connect to a 120 V, 15A
circuit and use a 15 A time delay
fuse or circuit breaker, To avoid
shock or fire, if power cord is worn
or cut, or damaged in any way, have
it replaced immediately,
way. If the plug does not fit fully in the
outlet, reverse the plug. If it still does
not fit, contact a qualified electrician to
install the proper outlet. Do not change
the plug in any way.
IAWARNINGI
Double insulation does not take the
place of normal safety precautions
when operating this tool.
To avoid electrocution:
1. Use only identical replacement parts
when servicing a tool with double
insulation. Servicing should be
performed by a qualified technician.
2. Do not use power tools in wet or
damp locations or expose them to
rain or snow.
DOUBLE INSULATED []
The power tool is double insulated to
provide a double thickness of insulation
between you and tool's electrical
system. All exposed metal parts are
isolated from the internal metal motor
components with protecting insulation.
Replacement parts - When servicing,
use only identical replacement parts.
Polarized plugs - This saw has a plug
that looks like the one shown below:
To reduce the risk of electrical shock,
this saw has a polarized plug (one
blade is wider than the other). This plug
will fit in a polarized outlet only one
MOTOR SAFETY PROTECTION
IMPORTANT
To avoid motor damage, the motor
should be blown out or vacuumed
frequently to keep sawdust from
interfering with the motor ventilation.
1. Connect this saw to a 120 V circuit.
This circuit must not be less than a
#12 wire with a 20 A time lag fuse or
a #14 wire with a 15 A time lag fuse.
NOTE: When using an extension
cord on a circuit with a #14 wire, the
extension cord must not exceed 25
feet in length.
2. If the motor will not start, release
the trigger switch immediately.
UNPLUG THE SAW. Check the saw
blade to make sure it turns freely. If
the blade is free, try to start the saw
again. If the motor still does not start,
refer to the TROUBLESHOOTING
GUIDE.
3. If the tool suddenly stalls while
cutting wood, release the trigger
switch, unplug the tool and free the
blade from the wood. The saw may
9

now be started and the cut finished.
4. FUSES may "blow" or circuit
breakers may trip frequently if:
a. MOTOR is overloaded -
overloading can occur if you feed
too rapidly or make too many
start/stops in a short time.
b. LINE VOLTAGE is more
than 10% above or below the
nameplate voltage rating. For
heavy loads, the voltage at motor
terminals must equal the voltage
specified on the nameplate.
c. IMPROPER or dull saw blades
are used.
5. Most motor troubles may be traced
to loose or incorrect connections,
overload, low voltage or inadequate
power supply wiring. Always check
the connections, the load and
supply circuit if the motor doesn't
run well. Check minimum gauge for
the length of cord you are using on
the chart below.
excessive heat and damp or wet areas.
Use a separate electrical circuit
for your tools. This circuit must not
be less than a #12 wire with a 20 A
time lag fuse or a #14 wire with a 15
A time lag fuse. NOTE: When using
an extension cord on a circuit with
a #14 wire, the extension cord must
not exceed 25 feet in length. Before
connecting the tool to the power line,
make sure the switch is in the OFF
position and the electric current is
rated the same as the current stamped
on the motor nameplate, running at a
lower voltage will damage the motor.
I,V_ll#lhVjIll Lvj|€f._11[_1 =11=[0]t,i _:Q i=1#{..I [el #El.ill ;I I]._fzViVL_l
(When using 120 volts only)
Ampere Rating Total length of Cord
More Than Not More Than 25ft. 50ft. 100ft. 150ft.
O 6 18 16 16 14
6 10 18 16 14 12
10 12 16 16 14 12
GUIDELINES FOR EXTENSION
CORDS
Use a proper extension cord. Make
sure your extension cord is in good
condition. When using an extension
cord, be sure to use one heavy enough
to carry the current your product will
draw. An undersized cord will cause
a drop in line voltage, resulting in
loss of power and overheating. The
table below shows the correct size
to use depending on cord length and
nameplate ampere rating. If in doubt,
use the next heavier gauge. The
smaller the gauge number, the heavier
the cord.
CAUTION: In all cases make certain
the receptacle in question is
properly grounded. If you are not
sure, have a certified electrician
check the receptacle.
Be sure your extension cord is
properly wired and in good condition.
Always replace a damaged extension
cord or have it repaired by a qualified
person before using it. Protect your
extension cords from sharp objects,
10

RECOMMENDED ACCESSORIES
[_k WARNING J
•Use only accessories
recommended for this miter
saw. Follow instructions that
accompany accessories. Use of
improper accessories may cause
hazards.
•The use of any cutting tool
except 12 in. saw blades which
meet the requirements under
recommended accessories
is prohibited. Do not use
accessories such as shaper
cutters or dado sets. Ferrous
metal cutting and the use of
abrasive wheels is prohibited.
•Do not attempt to modify this
tool or create accessories not
recommended for use with this
tool. Any such alteration or
modification is misuse and could
result in a hazardous condition
leading to possible serious
injury.
without the proper saw blade
guard in place. Carbide is a very
hard but brittle material. Care
should be taken while mounting,
using, and storing carbide tipped
blades to prevent accidental
damage. Slight shocks, such as
striking the tip while handling,
can seriously damage the blade.
Foreign objects in the workpiece,
such as wire or nails, can also
cause tips to crack or break off.
Before using, always visually
examine the blade and tips for
bent blade, cracks, breakage,
missing or loose tips, or other
damage. Do not use if damage is
suspected. Failure to heed safety
instructions and warnings can
result in serious bodily injury.
ACCESSORIES
Visit your Sears Hardware Department
or see the Sears Power and Hand Tool
Catalog to purchase recommended
accessories for this power tool.
[_, WARNING J
•To avoid the risk of personal
injury, do not modify this power
tool or use accessories not
recommended by Sears.
•Read warnings and conditions
on your CARBIDE TIPPED SAW
BLADE. Do not operate the saw
11

Supplied
Blade Wrench
Not supplied
Adjustable Wrench
6 mm Hex Wrench
l!'-'"-'_,_i'-:'_,_,_'-'' -'i'-_,_
Combination Square
Phillips Screwdriver
Slotted Screwdriver
COMBINATION SQUARE MUST BE TRUE
Should not gap or overlap when square is flipped over (see dotted figure).
Draw light line on
board along this edge. Straight edge or a 3/4 in. board, this
edge must be perfectly straight.
Should not gap or overlap when square
flipped over (see dotted figure).
12

UNPACKING YOUR MITER SAW
WARNING I
To avoid injury from unexpected
starting or electrical shock, do not
plug the power cord into a source
of power during unpacking and
assembly. This cord must remain
unplugged whenever you are
working on the saw.
1. Remove the miter saw from the
carton.
IMPORTANT: Do not lift miter saw
by the trigger switch handle. It may
cause misalignment. Lift machine by
the built-in carry handle.
2. Place the saw on a secure stationary
work surface.
3. Separate all parts from the packing
material. Check each one with the
illustration to make certain all items
are accounted for, before discarding
any packing material.
IAWARNINGi
If any part is missing or damaged,
do not attempt to assemble the
miter saw, or plug in the power
cord until the missing or damaged
part is correctly replaced. To avoid
electric shock, use only identical
replacement parts when servicing
double insulated tools. Call
1-800-4-MY-HOME ®for replacement
parts.
Hold-down clamp
Dust bag Miter saw
%
Elbow
Power cord Hold-down clamp
Blade wrench Power cord storage clip lock knob
storage clips mounting
hardware
13

Motor \
Saw blade
Bevel scale
Hold-down clamp
Sliding fence
Carry handle Upper blade guard
Carry handle Laser ON/OFF switch
Handle locking lever
Switch handle
ON/OFF trigger switch
Lower blade guard
Base
Miter lock handle
Left extension table
Turntable
Bevel lock handle
Mounting hole Left support
Belt cover
Hold-down latch
Slide carriage
Slide carriage
lock knob
Laser guide
Right extension table
Stop plate
Quick-cam miter
table lock Table insert Right support
Positive miter detents
14

AMPERAGE (AMPS) - A measure
of the flow of electric current. Higher
ratings generally means the tool is
suited for heavier use.
ARBOR LOCK -Allows the user to
keep the blade from rotating while
tightening or loosening the arbor bolt
during blade replacement or removal.
eyes. Eye protection should meet the
requirements of ANSI Z.87.1 (USA) or
CSA Z94.3-M88 (Canada).
FACE SHIELD - An impact resistant
shield that helps to protect your face
from chips, sparks, small debris.
Should only be used in conjunction with
additional eye protection.
BASE - Supports the table, holds
accessories and allows for workbench
or leg set mounting.
FENCE - Helps to keep the workpiece
from moving when sawing. Scaled to
assist with accurate cutting.
BEVEL LOCKING HANDLE - Locks
the miter saw at a desired bevel angle.
BEVEL SCALE - To measure the
bevel angle of the saw blade 0° to 45°
left.
CARBIDE TIPPED -Extremely hard
steel pieces with sharp cutting edges
fastened to cutting tools such as saw
blades.
COVER PLATE SCREW - Loosen this
screw and rotate the plate for access to
the blade arbor bolt.
GUARD - Protective devise that forms
a barrier between a hazardous object
such as a blade, wheel or cutter and
the operator.
HOLD DOWN LATCH - Locks the
miter saw in the lowered position for
compact storage and transportation.
INSTRUCTION OR OPERATOR'S
MANUAL - Booklet accompanying
your power tool that describes the
hazards and safe operation procedures,
outlines basic tool operation, care and
maintenance.
DOUBLE-INSULATED - A form of
electrical protection featuring two
separate insulation systems to help
protect against electrical shock.
EXTENSION CORD -An electric cord
used between power tools and outlets
to extend the range of the tools. The
more amerage your tool uses, the
longer the distance, the larger the size
of the wire needed in your extension
cord.
EYE PROTECTION - Goggles or
spectacles intended to protect your
MITER HANDLE - Used to rotate the
table, and to rotate the saw to a right or
left cutting position.
MITER SCALE - Measures the miter
angle 0° to 45 ° left and right.
MOUNTING HOLES - To mount the
miter saw to a stable surface.
ON/OFF TRIGGER SWITCH - To start
the tool, squeeze the trigger. Release
the trigger to turn off the miter saw.
15

POSITIVE STOP LOCKING LEVER -
Locks the miter saw at a preset positive
stop for the desired miter angle.
SWITCH HANDLE - The switch
handle contains the trigger switch and
the laser on/off switch. The blade is
lowered into the workpiece by pushing
down on the handle. The saw will
return to its upright position when the
handle is released.
WARNING LABELS - Read and
understand for your own safety. Make
sure all labels are present on machine
and legible.
WRENCH STORAGE - Convenient
storage to prevent misplacing the blade
wrench.
WOODWORKING TERMS
ARBOR - The shaft on which a blade
is mounted.
BEVEL CUT - An angle cut made
through the face of the workpiece.
COMPOUND CUT - An angled cut
to both the edge and face of a board,
most common use is with crown
molding.
CROSS CUT - A cut which runs across
the board perpendicular to the grain.
KICKBACK - Sudden and unintended
movement of the tool or workpiece. It is
typically caused by binding or pinching
of the workpiece
MITER CUT - A miter is a type of joint
where the two parts to be joined are cut
at an angle, and typically the finished
joint forms a 90-degree angle. Also
commonly spelled "mitre".
REVOLUTIONS PER MINUTE (RPM)
- The number of turns completed by a
spinning object in one minute.
SAW BLADE PATH - The area of the
workpiece or table top directly in line
with the travel of the blade or the part
of the workpiece which will be cut.
SET - The distance between two saw
blade tips, bent outward in opposite
directions to each other. The further
apart the tips are, the greater the set.
THIN-KERF BLADE - Thinner than
normal blades, remove less material,
smaller kerfs (between .065 and .070).
Blade thinness also may increase the
heat generated while cutting.
WORKPIECE - The wood being
cut. The surfaces of a workpiece are
commonly referred to as faces, ends
and edges.
FREEHAND - Performing a cut without
using a fence (guide), hold down or
other proper device to prevent the
workpiece from twisting during the
cutting operation.
HEEL - Misalignment of the blade.
KERF - The width of a saw cut,
determined by the thickness and set of
the blade.
16

ESTIMATED ASSEMBLY TIME: 10~15
MINUTES
AL WARNING I
To avoid injury, do not connect this
miter saw to the power source until
it is completely assembled and
adjusted, and you have read and
understood this Operator's Manual,
UNLOCKING THE SLIDE CARRIAGE
(FIG. A)
After removing the saw from the carton,
loosen the slide carriage lock knob
(1). When transporting or storing the
miter saw, the slide carriage should
always be locked in position. The slide
carriage lock knob (1) is located on the
right side of the slide carriage.
Unlocking
1. Push down slightly on the switch
handle (1).
2. Pull out the hold-down latch (2).
3. Allow the cutting head to rise to the
up position.
Fig, B
/,
1
Fig, A
RELEASING CUTTING HEAD (FIG, B)
WARNING I
To avoid injury and damage to the
saw, transport or store the miter
saw with the cutting head locked in
the down position. Never use the
hold down latch to hold the cutting
head in a down position for cutting
operations.
Locking
When transporting or storing the miter
saw, the cutting head should always be
locked in the down position.
1. Push the cutting head down to its
lowest position.
2. Push the hold-down latch (2) into
the locking hole.
IMPORTANT: To avoid damage, never
carry the miter saw by the switch
handle, the cutting arm or the miter
handle. ALWAYS use the designated
carrying handles located on the top of
the machine and in the back of the unit.
17

INSTALLING THE DUST
COLLECTION ELBOW (FIG. C)
1. Install the end of the elbow (1) onto
the exhaust port (2).
NOTE: The elbow can be used
to attach either the dust bag or a
vacuum hose to remove sawdust
from the work area.
Fig. C
INSTALLING THE DUST BAG (FIG. D)
1. Squeeze the metal collar wings (1)
of the dust bag (2).
2. Place the dust bag neck opening
around the dust collection elbow (3),
and release the metal collar.
Fig. D
2
To empty the dust bag, squeeze the
metal collar and remove from exhaust
port. Open zipper on underside of bag
and empty into waste container.
NOTE: Check frequently and empty
bag before it gets full.
THREE POSITION ROTATING
HANDLE (FIG. E)
The handle of the miter saw has been
designed to rotate and lock at three
different position stops; 450 left, 0°, and
450 right for operator convenience. To
rotate the handle:
1. Unlock the handle locking lever (1)
by pulling it toward the front of the
machine.
2. Pull the handle-locking latch (2)
to the front of the saw and hold in
position.
3. Rotate the handle to the desired
position stop and release the
handle-locking latch. NOTE: After
releasing the handle-locking latch,
rotate the handle left and right to
make sure the latch engages into
the positive locking position.
4. Lock the handle locking lever (1) by
pushing it IN toward the rear of the
handle.
Fig. E 2
\\
\\\
INSTALLING THE SAFETY HOLD-
DOWN CLAMP (FIG. F)
1. Place the hold-down clamp
assembly (1) in one of the mounting
hole (2), located behind the fence.
2. Thread the hold-down clamp knob
(3) into the hole (2) located at the
rear of the saw base.
3. Tighten the hold-down clamp knob
.
)
18

Fig. F
21
3
POWER CORD STORAGE CLIPS
(FIG. G)
For convenience and to prevent
damage to the power cord when
the miter saw is not in use or is in
transportation, the slide carriage has
two clips on the rear for cord storage.
To assembly these clips:
1. Attach each power cord storage
clips (2) to the rear of slide-bar seat
with one mounting screws (1).
Fig. G
2
1
SAW BLADE WRENCH (FIG. H)
For convenient storage and prevention
of loss, there is a clip (1) located at the
left rear foot of the base for storing the
blade wrench (2).
Fig. H
2
I,A WARNING I
To avoid injury, disconnect the
plug from the power source before
performing any adjustments or
repair.
NOTE: Your miter saw was adjusted at
the factory. However, during shipment
slight misalignment may have occurred.
Check the following settings and adjust
if necessary prior to using this miter
saw.
REMOVING AND INSTALLING THE
TABLE INSERT (FIG. I)
WARNINGI
To avoid injury:
• Always unplug the saw to avoid
accidental starting. Remove all
small pieces of material from the
table cavity before performing
any cuts. The table insert may
be removed for this purpose, but
always reattach the table insert
prior to performing a cutting
operation.
•Do not start the sliding compound
miter saw without checking for
interference between the blade
and table insert. Damage could
result to the blade, table insert or
turntable if blade strike occurs
during the cutting operation.
19

1. To remove, loosen and remove the
six screws (1) on the table inserts
(2) with a Phillips screwdriver and
remove the inserts.
2. To install, reposition the table
inserts, install the six screws and
tighten.
3. Check for blade clearance by
moving the slide carriage through
the full motion of the blade in the
table slot.
to the insulation or the wire
connections resulting in electric
shock or fire.
•To avoid injury from flying
debris, do not allow visitors to
stand near the saw during any
cutting operation.
•Support the saw on a level work
surface.
•Bolt or clamp the saw to its
support.
Fig. I Mounting instructions
1. For stationary use, place the saw
in the desired location, directly on
aworkbench where there is room
for handling and proper support
of the workpiece. The base of the
saw has four mounting holes. Bolt
the base of the miter saw (1) to
the work surface (5), using the
fastening method as shown in Fig J.
MOUNTING THE MITER SAW
(FIG. J, K)
[_ WARNING J
To avoid injury form unexpected
saw movement:
•Disconnect the power cord from
the outlet, and lock the cutting
head in the lower position using
the stop latch.
•Lock the slide carriage in place
by tightening the slide carriage
lock knob.
• To avoid back injury, lift the saw
by using the designated carrying
handles located on the top of the
machine. When lifting, bend at
your knees, not from your back.
•Never carry the miter saw by
the power cord or by the switch
handle. Carrying the tool by the
Fig. J
1. 3
2. 4
3.
4. 1
5. ---[--- _,
6. 5 _,:
7. _9
6 8
8.
9. 7
NOTE: Mounting hardware is not
included with this tool. Bolts, nuts,
washers & screws must be purchased
separately.
Miter saw base
Hex head bolt
Rubber washer
Flat washer
Workbench
Flat washer
Lockwasher
Hex nut
Jam nut
2. For portable use, place the saw on
o a 3/4 in. thick piece of plywood.
Bolt the base of the miter saw
securely to the
plywood using the mounting holes