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Craftsman 315.172311 User manual

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Owner's Manual
ICRRFTSMRN I
SABRE SAW
Variable Speed
Double Insulated
Model No.
315.172311
Save this manual for
future reference
,_ CAUTION: Read and follow
all Safety Rules and Operating
Instructions before first use of
this product.
Customer Help Line: 1-800-932-3188
Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA
Visit the Craftsman web page: www.sears.com/craftsman
972000-846
5-01
• Safety
• Features
•Assembly
•Operation
•Maintenance
•Parts List
,'ABLE OF CONTENTS
• Table Of Contents .......................................................................................................................................... 2
• General Safety Rules .................................................................................................................................. 2-3
• Specific Safety Rules/Symbols ...................................................................................................................... 4
•Features ...................................................................................................................................................... 5-6
• Assembly ........................................................................................................................................................ 7
• Operation ................................................................................................................................................... 7-12
•Maintenance ................................................................................................................................................. 13
•Accessories .................................................................................................................................................. 14
•Exploded View And Repair Parts List ..................................................................................................... 16-17
•Parts Ordering /Service ............................................................................................................................... 18
WARNING: Read and understand all instructions.
Failure to follow all instructions listed below may
result in electric shock, fire, and/or serious personal
injury.
SAVE THESE INSTRUCTIONS
Work Area
Keep your work area clean and well lit. Clut-
tered benches and dark areas invite accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools
create sparks which may ignite the dust or fumes.
Keep bystanders, children, and visitors away
while operating a power tool. Distractions can
cause you to lose control.
Electrical Safety
Double insulated tools are equipped with a
polarized plug (one blade is wider than the
other). This plug will fit in a polarized outlet
only one way. If the plug does not fit fully in the
outlet, reverse the plug. If it still does not fit,
contact a qualified electrician to install a
polarized outlet. Do not change the plug in any
way. Double insulation [] eliminates the need for
the three-wire grounded power cord and grounded
power supply system.
Avoid body contact with grounded surfaces,
such as pipes, radiators, ranges, and refrigera-
tors. There is an increased risk of electric shock if
your body is grounded.
•Don't expose power tools to rain or wet condi-
tions. Water entering a power tool will increase
the risk of electric shock.
•Do not abuse the cord. Never use the cord to
carry the tools or pull the plug from an outlet.
Keep cord away from heat, oil, sharp edges, or
moving parts. Replace damaged cords immedi-
ately. Damaged cords increase the risk ofelectric
shock.
•When operating a power tool outside, use an
outdoor extension cord marked "W-A" or "W."
These cords are rated for outdoor use and reduce
the risk of electric shock.
Personal Safety
•Stay alert, watch what you are doing, and use
common sense when operating a power tool.
Do not use tool while tired or under the influ-
ence of drugs, alcohol, or medication. A mo-
ment of inattention while operating power tools
may result in serious personal injury.
•Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair,
clothing, and gloves away from moving parts.
Loose clothes, jewelry, or long hair can be caught
in moving parts.
•Avoid accidental starting. Be sure switch is off
before plugging in. Carrying tools with your
finger on the switch or plugging in tools that have
the switch on invites accidents.
•Remove adjusting keys or wrenches before
turning the tool on. Awrench or a key that is left
attached to a rotating part of the tool may result in
personal injury.
•Do not overreach. Keep proper footing and
balance at all times. Proper footing and balance
enables better control of the tool in unexpected
situations.
•Use safety equipment. Always wear eye protec-
tion. Dust mask, nonskid safety shoes, hard hat,
or hearing protection must be used for appropriate
conditions.
ToolUseandCare
•Use clamps or another practical way to secure
and support the workpiece to a stable plat-
form. Holding the work by hand or against your
body is unstable and may lead to loss of control.
•Do not force tool. Use the correct tool for your
application. The correct toolwill do the job better
and safer at the rate for which it is designed.
•Do not use tool if switch does not turn it on or
off. Any tool that cannot be controlled with the
switch is dangerous and must be repaired.
•Disconnect the plug from the power source
before making any adjustments, changing
accessories, or storing the tool. Such preven-
tive safety measures reduce the risk of starting the
tool accidentally.
•Store idle tools out of the reach of children and
other untrained persons. TooLsare dangerous in
the hands of untrained users.
•Maintain tools with care. Keep cutting tools
sharp and clean. Properly maintained tools with
sharp cutting edges are less likelyto bind and are
easier to control.
Check for misalignment or binding of moving
parts, breakage of parts, and any other condi-
tion that may affect the tool's operation. If
damaged, have the tool serviced before using.
Many accidents are caused by poorly maintained
tools.
Use only accessories that are recommended
by the manufacturer for your model. Accesso-
ries that may be suitable for one toot may become
hazardous when used on another tool.
Service
•Tool service must be performed only by quali-
fied repair personnel. Service or maintenance
performed by unqualified personnel could result in
a risk of injury.
•When servicing a tool, use only identical
replacement parts. Follow instructions in the
Maintenance section of this manual. Use of
unauthorized parts or failure to follow Maintenance
Instructions may create a riskof electric shock or
injury.
3
Holdtool byinsulatedgrippingsurfaceswhenperforminganoperationwherethecuttingtool may
contacthiddenwiringoritscord.Contactwitha"live" wire will make exposed metal parts of the tool "live" and
shock the operator.
Additional Rules for Safe Operation
•Know your power tool. Read operator's manual
carefully. Learn its applications and limitations,
as well as the specific potential hazards related
to this tool. Following this rule willreduce the risk of
electric shock, fire, or serious injury.
•Always wear safety glasses. Everyday eye-
glasses have only impact-resistant lenses; they
are NOT safety glasses. Following this rule will
reduce the risk of serious personal injury.
•Protect your lungs, Wear a face or dust mask if
the operation is dusty. Following this rule will
reduce the risk of serious personal injury.
•Protect your hearing. Wear hearing protection
during extended periods of operation. Following
this rule will reduce the risk of serious personal
injury.
•Inspect tool cords periodically and, if dam-
aged, have repaired at your nearest Factory
Service Center or other Authorized Service
Organization. Constantly stay aware of cord
location. Following this rule will reduce the risk of
electric shock or fire.
•Check damaged parts. Before further use of
the tool, a guard or other part that is damaged
should be carefully checked to determine that
it will operate properly and perform its in-
tended function. Check for alignment of
moving parts, binding of moving parts, break-
age of parts, mounting, and any other condi-
tions that may affect its operation. A guard or
other part that is damaged should be properly
repaired or replaced by an authorized service
center. Following this rule will reduce the risk of
electric shock, fire, or serious injury.
•Don't abuse cord. Never carry the tool by the
cord or yank it to disconnect it from the
receptacle. Keep cord away from heat, oil, and
sharp edges. Following this rule will reduce the
risk of electric shock or fire.
•Make sure your extension cord is in good
condition. When using an extension cord, be
sure to use one heavy enough to carry the
current your product will draw. A wire gage
size (A.W.G,) of at least 16 is recommended
for an extension cord 100 feet or less in
length. A cord exceeding 100 feet is not
recommended. If in doubt, use the next
heavier gage. The smaller the gage number,
the heavier the cord. An undersized cord will
cause a drop in line voltage resulting in loss of
power and overheating.
•Inspect for and remove all nails from lumber
before cuffing. Following this rule will reduce the
risk of serious personal injury.
•Drugs, alcohol, medication. Do not operate
tool while under the influence of drugs, alco-
hol, or any medication. Following this rule will
reduce the risk of electric shock, fire, or serious
personal injury.
•Save these instructions. Refer to them fre-
quently and use them to instruct others who
may use this tool. If you loan someone this
tool, loan them these instructions also.
AWARNING: Some dust created by power
sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known
to cause cancer, birth defects or other reproduc-
tive harm. Some examples of these chemicals
are:
•lead from lead-based paints,
• crystalline silica from bricks and cement and
other masonry products, and
• arsenic and chromium from chemically-
treated lumber.
Your risk from these exposures varies,
depending on how often you do this type of
work. To reduce your exposure to these
chemicals: work in a well ventilated area, and
work with approved safety equipment, such as
those dust masks that are specially designed to
filter out microscopic particles.
SYMBOLS
SYMBOL NAME DESIGNATION/EXPLANATION
VVolts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
min Minutes Time
Alternating Current Type or a characteristic of current
no No Load Speed Rotational speed, at no load
] Class II Construction Designates Double Insulated
Construction tools
.../min Revolutions or Reciprocation Per Minute Revolutions, strokes,
surface speed, orbits etc. per minute
_1, Safety Alert Symbol Indicates danger, warning or caution.
It means attention!!! Your safety is
involved.
A)
B)
c)
D)
DEFINITIONS
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to
others. Always follow the safety precautions to reduce the risk of fire, electric shock and
personal injury.
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to
others. Always follow the safety precautions to reduce the risk of fire, electric shock and
personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal
injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire,
electric shock and personal injury.
NOTE: Advises you of information or instructions vital to the operation or maintenance of
the equipment.
KNOW YOUR SAW
See Figure 1.
Before attempting to use your saw, familiarize yourself
with all operating features and safety requirements.
Your saw has many features for making cutting
operations more pleasant and enjoyable. Safety,
performance, and dependability have been given top
priority in the design of this saw making it easy to
maintain and operate.
_IL CAUTION: Carefully read through this entire
owner's manual before using your new saw. Pay
close attention to the Rules For Safe Operation,
Warnings, and Cautions. If you use your saw
properly and only for what it is intended, you will
enjoy years of safe, reliable service.
VACUUM ATTACHMENT
A vacuum attachment is packed with your saw. This
attachment is convenient when operating your saw for
an extended period of time.
CHIP SHIELD
See Figure 1.
A clear plastic chip shield has been provided on the
front of your saw for protection against flying dust and
chips. It is designed to fit the front opening of your
saw. For your protection, do not use saw without
chip shield properly in place.
APPLICATIONS
(Use only for the purposes listed below)
• Cutting wood surfaces.
•Cutting thin sheet metal.
•Cutting plastics and laminates.
ELECTRICAL CONNECTION
Your saw has a precision-built electric motor. It should
be connected to a power supply that is 120 volts, 60
Hz, AC only (normal household current). Do not
operate this tool on direct current (DC). A substantial
voltage drop will cause a loss of power and
overheating. If your tool does not operate when
plugged into an outlet, double-check the power supply.
PRODUCT SPECIFICATIONS
Length of Stroke ................................................ 5/8 in.
Strokes per Minute .................................. 0-3000 SPM
Rating ......................................... 120 Volts, 60 Hz, AC
Input ........................................................ 3.5 Amperes
Switch .................................................. Variable Speed
Net Weight .......................................................... 4 Ibs.
WARNING: Do not allow familiarity with tools to
make you careless. Remember that a careless
fraction of a second is sufficient to inflict severe
injury.
LOCK-ON
BUTTON
BASE
CHIPSHIELD
SAWBLADE
DUSTEXHAUST
OPENING
FORVACUUM
ATTACHMENT
BLADESTORAGE
AREA
_VACUUM
ATTACHMENT Fig. 1
6
Yoursawhasbeenshippedcompletelyassembled
exceptfortheblade.Inspectitcarefullytomakesure
nobreakageordamagehasoccurredduringshipping.
Ifanypartsaredamagedormissing,contactyour
nearestSearsretailstoretoobtainreplacementparts
beforeattemptingtooperatesaw.Ablade,vacuum
attachment,andthisowner'smanualarealsoin-
cluded.
,_ WARNING: If any parts are missing, do not
operate this tool until the missing parts are
replaced. Failure to do so could result in possible
serious personal injury.
TO INSTALL BLADES
See Figure 2.
• With saw connected to power supply, depress and
release switch trigger until blade clamp is all the
way down.
•Unplug your saw.
_, WARNING: Failure to unplug your saw could
result in accidental starting causing possible
serious injury.
CHIP
SHIELD
BLADE
CLAMP
BLADE
SCREW
BLADE
SUPPORT
SAW_
BLADE Fig. 2
•Using a screwdriver, loosen the blade screw in the
blade clamp.
• Insert saw blade as far as possible into slot in blade
clamp.
• Check to make sure the back of the saw blade is
properly positioned in the groove of the roller
guide.
• Tighten blade screw securely against blade.
Note: The holes in the saw blades were not designed
for alignment with the screw hole on the blade clamp.
AWARNING: Do not attempt to operate this tool
until you have read thoroughly and understand
completely all instructions, safety rules, etc.,
contained in this manual. Failure to comply can
result in accidents involving fire, electric shock,
or serious personal injury. Save owner's manual,
and review frequently for continuing safe opera-
tion and for instructing others who may use this
tool.
AWARNING: To avoid possible serious injury,
always wear safety goggles or safety glasses
with side shields. Keep hands and fingers from
between the motor housing and blade clamp,
and do not reach underneath work while blade is
cutting.
SWITCH
See Figure 3.
To turn your saw ON, depress the switch trigger.
Release switch trigger to turn your saw OFF.
SWITCH LOCK-ONBUTTON
TRIGGER /_ J-
LOCK-ON BU'R'ON
See Figure 3.
Your saw is equipped with a lock-on feature, which is
convenient when continuous cutting is required for
extended periods of time. To lock-on, depress the
switch trigger; push in and hold the lock-on button,
located on the side of the handle; then release the
switch trigger. Release lock-on button and your saw
will continue running.
To release the lock, depress the switch trigger and
release.
If you have the lock-on feature engaged during use
and your saw becomes disconnected from the power
supply, disengage the lock-on feature immediately.
_IL WARNING: Before connecting your saw to
the power supply source, always check to be
sure it is not in lock-on position (depress and
release switch trigger), Failure to do so could
result in accidental starting of your saw, resulting
in possible serious injury. Also, do not lock the
trigger on jobs where your saw may need to be
stopped suddenly.
VARIABLE SPEED
See Figure 4.
Your saw has a variable speed control switch which
delivers higher speed and torque with increased
trigger pressure. The speed of your saw is controlled
by the amount of switch trigger depression. The speed
and power of your unit can be adjusted by depressing
the trigger switch. This is a variable speed switch. To
increase speed, depress the trigger. To decrease
speed, release the switch and the speed will de-
crease.
BLADE STORAGE
See Figure 5.
A convenient feature on your saw is a blade storage
area. As shown in figure 5, the blade storage area is
located on the back of your saw. This is a convenient
place for storing extra blades or storing blades when
not in use.
SAW
BLADE
Fig. 4
Note: Avoid running your saw at low speeds for
extended periods of time. Running at low speeds
under constant usage may cause your saw to become
overheated. If this occurs, cool your saw by running it
without a load and at full speed.
The following guidelines may be used in determining
correct speed for various applications:
Low speed is ideal when minimum speed and power
is required. For example, starting cuts.
Medium speed is suitable for cutting hard metals,
plastics, and laminates.
High speed produces best results when maximum
power is required. For example, cutting wood. Soft
metals such as aluminum, brass, and copper also
require high speeds.
BLADESTORAGE DOOR
AREA Fig. 5
To open:
• Push the door down with your thumb or finger.
• Place blades in blade storage area.
To close:
• Push the door up with your thumb or finger.
AWARNING: Do not insert saw blade into air
vents. Blade could come in contact with electrical
live internal parts and cause electrical shock,
resulting in serious injury.
,_ WARNING: Your saw should never be
connected to power supply when you are
assembling parts, making adjustments, installing
or removing blades, or when not in use.
Disconnecting your saw will prevent accidental
starting that could cause serious injury.
8
GENERALCUTTING
See Figure 6.
Rest the front of the saw base on the workpiece and
align cutting edge of the blade with the line on your
workpiece. Make sure the power cord is out of your
way and not in the line of cut. Start your saw and
move it forward on the work surface. Apply downward
pressure to keep the saw steady and only enough
forward pressure to keep the blade cutting.
SCROLL CUTTING
See Figure 7.
Scroll cuts can be made with your saw by guiding the
direction of cut with applied pressure on the handle as
shown in figure 7.
Fig. 6
DO NOT FORCE YOUR SAW
Forcing your saw may overheat the motor and break
saw blades. Broken blades can be reused by loosen-
ing the blade screws until the portion left in the blade
clamp drops out, then putting the remainder of the
blade back into the blade clamp and retightening the
blade screws. It may be necessary to flatten the tooth
set in the area to be inserted into the blade clamp
when using broken blades.
STRAIGHT CUT
See Figure 6.
A straight cut can be made by clamping a piece of
wood or straightedge to the workpiece and guiding the
edge of your saw against it. Make the cut from one
direction only: don't cut halfway and complete the cut
from the opposite end.
Fig. 7
_, WARNING: Excessive side pressure to the
blade could result in broken blades or damage to
the material being cut.
METAL CUTTING
Many kinds of metals can be cut with your saw. Be
careful not to twist or bend the blades. Do not force. If
the blade chatters or vibrates excessively, use a finer-
tooth blade or higher speed. If blade heats excessively,
use lower speed. If blade teeth become filled or clogged
when cutting soft metals, such as aluminum, use a
coarser-tooth blade or lower speed. We recommend use
of oil when cutting metals to keep blades cool, increase
cutting action, and prolong blade life. Clamp the work
firmly and saw close to the clamping point to eliminate
any vibration of the work being cut.
When cutting conduit, pipe or angle iron, clamp work in a
vise if possible and saw close to the vise. To cut thin
sheet materials, "sandwich" the material between
hardboard or plywood and clamp the layers to eliminate
vibration and material tearing. By doing this, the material
will be cut smoothly. Lay out your pattern or line of cut
on top of the "sandwich".
Important - When cutting metal, keep exposed portion
of saw bar clean and free of metal chips by wiping
frequently with an oily cloth. Use extreme caution in
disposing of oily cloth after completion of job to prevent
potential fire hazard.
_i, CAUTION: To avoid possible injury, never wipe
saw bar while the saw is running.
ANGLE CUTTING (Bevel Cutting)
See Figure 8.
Bevel cutting angles may be adjusted from 0° to 45°
right or left. Angles for cuts from 0° to 45° in 15°
increments are marked on a scale on the front of the
saw base. A protractor is recommended when accu-
rate cuts are required.
• Using a screwdriver, loosen the base pivot screw
until the base can move freely in slot in base.
• Adjust base until mark on scale (desired angle)
aligns with the parting line located on the front of
the motor housing.
• Once the desired angle is reached, tighten the
base pivot screw securely. See Figure 8.
Note: The large opening in the base must be used
when making bevel cuts, scroll cuts, plunge cuts,
and when cutting metal.
BASE NARROW
PIVOTSCREW SPLINTER-FREE
SLOT
CLAMPPLATE
SLOT
BASE
SCREWDRIVER
PARTING
LINE_
PLUNGE CUTTING
See Figure 9.
_1= WARNING: To avoid loss of control, broken
blades, or damage to the material being cut,
always use extreme caution when making plunge
cuts. We do not recommend plunge cutting on
materials other than wood.
Fig. 9
TO MAKE A PLUNGE CUT
• Mark the line of cut clearly on the workpiece.
• Set the cutting angle at 0°.
•Tilt your saw forward so that it rests on the front
edge of the base, and the blade will not come in
contact with the workpiece when the saw is turned
on.
•Make sure the blade is inside the area to be cut.
•Using high speed, start your saw and slowly lower
the blade into the workpiece until the blade cuts
through the wood. See Figure g.
• Continue lowering the blade into the workpiece
until the base rests flat on the work surface, then
move the saw forward to complete the opening.
•Use only the 7-teeth-per-inch blade for this type of
cut.
SCALE
FRONTOF
SAWBASE
Fig. 8
10