Craftsman 320.10860-01 User manual

Owner's Manuam
CULAR SAW
Tra¢ _
CAUTION: Read, understand and follow
all Safety Rules and Operating Instructions
in this manual before using this product.
oSAFETY
=ASSEMBLY
°OPERATION
°MAINTENANCE
o ESPANOL
Sears, Roebuck and Co., Hoffman Estates, _L 60179 U.S.A.

Warranty ................................................... Page
Safety Instructions ......................................... Pages 3-11
Safety Symbols ............................................ Page 11
Assembly .................................................. Pages 12-13
Description ................................................ Pages 13-14
Operation .................................................. Pages 15-24
Maintenance ................................................ Pages 25-26
Accessories ............................................... Page 26
Service Numbers .......................................... Back cover
FULL ONE YEAR WAR_NTY ON C_FTSMAN CnRCUL3_RSAW
If this CRAFTSMAN Circular Saw fails due to a defect in material or workmanship within
one year from the date of purchase, RETURN IT TO THE NEAREST SEARS SERVICE
CENTER IN THE UNITED STATES,and sears will repair it,free of charge.
if this CRAFTSMAN Circular Saw is used for commercial or rental purposes ,this
warranty applies for only 90 days form the date of purchase.
This warranty gives you specific legal rights,and you may also have
other rights which vary form state to state.
Sears ,Roebuck and Co., DepL 817 WAoHoffmanEstates, tL 60179
SAVETHESE iNSTRUCTiONS!
READ ALL INSTRUCTUONS!
2

WARNING: BE SURE to read and understand all instructions_
Failure to follow all instructions listed below may result in electric
shock, fire and/or serious personal injury.
: .... i,, [ .......... .......................
SAFETY PRECAUTIONS FOR LASER
This saw has a built-in laser light,, The laser is a Class ilia and emits output power of a maximum
2,,5mW and 400nm - 700nm wavelengths. These lasers do not normally present an optical hazard.
However, DO NOT stare at the beam because it can cause flash blindness.
IMPORTANT: The following label is on your saw. It indicates
where the laser light is emitted by the saw. ALWAYS BE AWARE
of its location when using the saw and ALWAYS MAKE SURE
that any bystanders in the vicinity of use are made aware
of the dangers of looking directly into the laser.
AVOID EXPOSURE
LASER RADIATION EMITTED
FROM THIS APERTURE
i¢k WARNING: LASER LIGHT. LASER RADIATION Avoid Direct Eye Exposure°
DO NOT Stare into beam. Only turn laser beam on when tool is on the work piece.
Class ltla Laser Product
' ' i.i.......................
WARNING: DO NOT stare directly at the laser beam. A hazard may exist if you
deliberately stare into the beam_ ALWAYS follow the following safety precautions when
using this saw°
1. The tinted glasses that were included will enhance the laser light in bright light conditions,
DO NOT wear these glasses if they interfere with the safe operation of this saw_
2. NEVER aim the beam at any person or object other than the workpieceo
3. The laser beam can be harmful to the eyes, ALWAYS avoid direct eye
exposure_ DO NOT look directly into the laser beam output aperture
during operation,,
4. The laser on the saw is not a toy. ALWAYS keep out of the reach of children°
The laser light emitted from this device SHOULD NEVER be directed towards
any person, for any reason.
5. ALWAYS be sure the laser beam is aimed at a sturdy workpiece (such as wood or rough
coated surfaces) that does not have a reflective surface

SAFETY PRECAUTIONS FOR LASER cont.
6. DO NOT use on surfaces such as sheet steel that have a shiny, reflective surface° The shiny
surface could reflect the beam back at the operator,,
7, ALWAYS be aware that laser light reflected off of a mirror or any other
reflective surfaces can also be dangerous.
I Z_ CAUTION: ALWAYS follow only the instructions contained in this manual when using I
this laser. Use of this feature in any manner other than what appears in this manual may
result in a hazardous radiation exposure
8. DO NOT attempt to modify the performance of this laser device in any way.
This may result in a dangerous exposure to laser radiation°
9. For further information regarding lasers, refer to ANSI - Z13&1
The STANDARD FOR THE SAFE USE OF LASERS, available from the
Laser Institute of America [phone].
WORK AREA SAFETY
1. ALWAYS keep your work area clean and well lit. Cluttered benches and
dark areas invite accident&
2. DO NOT operate power tools in explosive atmospheres, such as in
the presence of flammable liquids, gases, or dust. Power tools create
sparks which may ignite the dust or fumes,
3. ALWAYS keep bystanders, children, and visitors away while
operating a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
1. Double insulated tools are equipped with a polarized plug (one blade
is wider than the other.) This plug will fit in a polarized outlet only one
way. if the plug does not fit fully in the outlet, reverse the plug. If it
still does not fit, contact a qualified electrician to install a polarized
outlet. Do not change the plug in any way.
2. Double insulation _ eliminates the need for the three-wire grounded power
cord and grounded power supply system. Applicable only to Class II
(double insulated) tools.
3. Before plugging in the too!, BE SURE that the outlet voltage supplied is
within the voltage marked on the too!'s data platen DO NOT use "AC only"
rated tools with a DC power supply,
4. ALWAYS avoid body contact with grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is grounde&

ELECTRICAL SAFETY cont.
5. If operating the power tool in damp locations is unavoidable, ALWAYS use a Ground
Fault Circuit Interrupter to supply power to your tool. ALWAYS wear electrician's
rubber gloves and footwear in damp conditions.
6. DQ NOT expose power tools to rain or wet conditions. Water entering a power tool
will increase the risk of electric shock,
7. DO NOT abuse the cord. NEVER use the cord to carry the tools or pull the plug from
the outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace
damaged cords immediately. Damaged cords increase the risk of electric shock°
8. When operating a power toot outside, ALWAYS use an outdoor extension cord marked
"W-A" or "W". These cords are rated for outdoor use and reduce the risk of electric shock,
NOTE: The extension cord must have adequate wire size AWG (American Wire Gauge) for safe,
efficient use,, Smaller gauge wires, have greater capacity (16 gauge wire has more capacity
than 18 gauge wire),,
Minimum Gauge for Extension Cords (AWG)
Volts Total Lenghth of Cord in Feet
120V 0-
25ft.
AmpereRating
More than 0
Not more than 6
More than 6
Not more than 10
More than 10
Not more than12 16
More than 12
Not more than 16 14
AWG
16
t6
26- 51- 101-
50ft. lOOft. '150ft.
AWG AWG A: VG
16 16 14
16 14 12
16 14 12
--tw
12 No Recommended
PERSONAL SAFETY
1. ALWAYS stay alert, watch what you are doing and use common sense when operating
a power tool. DO NOT use toot while tired or under the influence of drugs, alcohol,
or medication. A moment of inattention while operating power tools may result in serious
personal injury.
2. ALWAYS dress properly. DO NOT wear loose clothing or jewelry. Pull back long hair.
Keep your hair, clothing, and gloves away from moving parts,
Loose clothes, jewelry, or long hair can be caught in moving part&
5

PERSONALSAFETYcont.
3. ALWAYS avoid accidental starting. BE SURE switch is in
the "Off" position before plugging in. DO NOT carry tools
with your finger on the switch_ Carrying tools with your finger
on the switch or plugging in tools that have the switch in
the "On" position invites accidents,
4. ALWAYS remove adjusting keys or wrenches before turning
the tool "On". A wrench or a key that is left attached to a rotating
part of the tool may result in personal injury,
5. DO NOT overreach. ALWAYS keep proper footing and
balance at all times. Proper footing and balance enables
better control of the tool in unexpected situations,
6. ALWAYS use safety equipment, Always wear eye protection.
TOOL USE AND CARE SAFETY
1. ALWAYS use clamps or other practical ways to secure and support the
workpiece to a stable platform. Holding the work by hand or against your body
is unstable and may lead to loss of control
2. DO NOT force tool. Use the correct tool and blade for your application.
The correct tool and blade will do the job better and safer at the rate for
which it is designed
3. DO NOT use tool if switch does not turn it "On" or "Off". Any tool that
cannot be controlled with the switch is dangerous and must be repaired.
4. ALWAYS disconnect the plug from the power source before making
any adjustments, changing accessories,or storing the tool. Such
preventive safety measures reduce the risk of starting the tool accidentally.
5. ALWAYS store idle tools out of reach of children and other untrained
persons,Tools are dangerous in the hands of untrained users,
6. ALWAYS maintain tools with care. Keep cutting tools sharp and clean,
Properly maintained tools with sharp cutting edges are less likely to bind
and are easier to control.
7. ALWAYS check for misalignment or binding of moving parts, breakage
of parts, and any other condition that may affect the tool's operation.
If damaged, have the tool serviced before using, Many accidents are
caused by poorly maintained tools,
6

TOOL USE AND CARE SAFETY cont.
WITH THIS TOOL MAY CREATE A HAZARDOUS CONDITION.
8. ALWAYS use only accessories that are recommended for this tool. Accessories that may
be suitable for one tool may become hazardous when used on another tool,,
SERVICE SAFETY
1. if any part of this miter saw is missing or should break,bend, or fail in any way; or should
any electrical component fail to perform properly: ALWAYS shut off the power switch and
remove the saw plug from the power source and have the missing, damaged or failed part
replaced BEFORE resuming operation.
2. Tool service must be performed only at a Sears Service Center. Service or maintenance
performed by unqualified personnel could result in a risk of injury°
SAFETY RULES FOR CIRCULAR SAWS
I Z_ DANGER! Keep hands away from cutting area and blade. Keep your second hand
| on the auxiliary handle or motor housing, if both hands are holding the saw, they cannot
be cut by the blade
1. ALWAYS keep your body positioned to either side of the saw blade,
but not in line with the saw blade. Kickback could cause the saw to jump
backwards. (See Kickback _What Causes It and Ways to Prevent It on pages 7-8).
2. DO NOT reach underneath the work. The guard cannot protect you from
the blade beneath the work.
3. ALWAYS check lower guard for proper closing BEFORE each use.
DO NOT operate the saw if the lower guard does not move freely
and close instantly, Never clamp or tie the lower guard in the open
position. If the saw is accidentally dropped, the lower guard may be bent.
Raise the lower guard with the retracting handle. Make sure that it moves
freely and does not touch the blade or any other part in all angles and depths of cut°
4. ALWAYS check the operation and condition of the lower guard spring.
If the guard and the spring are not operating properly, they MUST be
serviced before use. The lower guard may operate sluggishly, due to
damaged parts, gummy deposits, or a buildup of debris
5.The lower guard should be retracted manually ONLY for making
special cuts, such as pocket or compound cuts. ALWAYS raise the
lower guard by retracting the handle. As soon as the blade enters the
material, the lower guard MUST be released. For all other sawing, the
lower guard should operate automatically.
6. ALWAYS make sure that the lower guard is covering the blade
BEFORE placing the saw down on a work bench or floor. An
unprotected moving blade will cause the saw to walk backwards,
cutting whatever is in its path. Make note of the time it takes for
the blade to stop spinning after the switch is release&
7

SAFETYRULESFORCIRCULAR SAWS cont.
7. NEVER hold the piece being cut in your hands or across your legs,
it is important to support the work properly in order to minimize body
exposure, blade binding, or loss of control
8. ALWAYS hold tool by insulated gripping surfaces when performing
an operation where the cutting toot may contact hidden wiring or its
own cord. Contact with a 'live" wire will make the exposed metal parts of
the tool "live" and shock the operator
9. When ripping, ALWAYS use a rip fence or straight edge guide.
This improves the accuracy of the cut and reduces the chance of
the blade binding
10, ALWAYS use blades that have the correct size and shape
(diamond vs. round) arbor holes. Blades that do not match
the mounting hardware of the saw will run erratically and
will cause loss of control.
11. ALWAYS BE SURE that all adjusting screws and the blade holder
are fastened tightly BEFORE making a cut, Loose adjusting screws
and holders can cause the tool or blade to slip and loss
of control may result°
12. When removing the blade from the tool, ALWAYS avoid contact
with skin and ALWAYS wear protective gloves when grasping
the blade or accessory. Accessories may be hot after
prolonged use.
KICKBACK...WHAT CAUSES IT AND WAYS TO PREVENT IT
The Causes of Kickback
1. Kickback is a sudden reaction to a pinched, bound or misaligned
saw blade, which causes the uncontrolled saw to lift up and out
of the workpiece and towards the operator,
2. When the blade is pinched or bound tightly by the kerf closing down,
the blade stalls and the motor reaction drives the unit rapidly back
towards the operator°
3. If the blade becomes twisted or misaligned in the cut, the teeth
at the back edge of the blade can dig into the top surface of the
wood. This causes the blade to climb out of the kerr and
jump back towards the operator.
4. Kickback is a result of tool misuse and!or incorrect operating
procedures or conditions° It can be avoided by taking the proper
precautions, as listed on next page.
8

Ways to Prevent Kickback
1. ALWAYS maintain a firm grip with both hands on the saw and
position your body and arms to allow you to resist KICKBACK
forces, KICKBACK forces can be controlled by the operator, if the
proper precautions are taken
2. If the blade is binding, or when ydu are interrupting a cut for any
reason, ALWAYS release the trigger and hold the saw motionless
in the material until the blade comes to a complete stop. NEVER
attempt to remove the saw from the work or pull the saw backward
while the blade is in motion or KICKBACK may occur. ALWAYS
check and be ready to take corrective action to eliminate the cause
of blade binding.
3. When restarting the saw in the workpiece, ALWAYS center the blade
in the kerf and check to be sure that the saw teeth are not engaged
into the material. If the saw blade is binding, it may walk up or KICKBACK
from the workpiece when the saw is restarted°
4. ALWAYS support large panels to minimize the risk of blade pinching
and KICKBACK. Large panels tend to sag under their own weight Supports
MUST be placed under the panel on both sides, near the line of cut and near
the edge of the panel_
5. DO NOT use a dull or damaged blade. Unsharpened or improperly set
blades produce narrow kerr which causes excessive friction, blade binding and KICKBACK.
6. ALWAYS be sure that the blade depth and adjusting locking levers are tight
and secure BEFORE making acut. If blade adjustment shifts while cutting, it may
cause binding and KICKBACK.
7. ALWAYS use extra caution when making a "Pocket Cut" into existing walls
or other blind areas. The protruding blade may cut objects that can cause KICKBACK°
8. ALWAYS have saw blade at full speed before contacting workpiece
9. ALWAYS hold tool by insulated gripping surfaces when performing an operation where
the cutting tool may contact hidden wiring or its own cord. Contact with a 'five" wire will
make the exposed metal parts of the tool "live" and shock the operator.
ADDITIONAL RULES FOR SAFE OPERATION
Iz_X WARNING: BE SURE to read and understand all instructions, Failure to follow all
I instructions listed below may result in electric shock, fire and/or serious personal injury,
9

ADDITIONAL RULES FOR SAFE OPERATION cont.
1, Know your power tool. Read operator's manual carefully.
Learn the applications and limitations, as well as the specific
potential hazards related to this tool. Following this rule will
reduce the risk of electric shock, fire or serious injury.
2. ALWAYS wear safety glasses or eye shields when using this saw.
Everyday eyeglasses have only impact-resistant lenses; they are
NOT safety glasses. Following this rule will reduce the risk of serious
personal injury_
3. ALWAYS protect your lungs. Wear a face mask or dust mask if the
operation is dusty. Following this rule will reduce the risk of serious
personal injury_
4. ALWAYS protect your hearing. Wear hearing protection during extended
periods of operation. Following this rule will reduce the risk of serious
personal injury.
5. ALWAYS inspect the tool cords periodically and if damaged have them
repaired at your nearest Sears Service Center or other Authorized Service
Facility. ALWAYS be aware of the cord location. Following this rule will reduce
the risk of electric shock or fire.
6o ALWAYS check for damaged parts. Before further use of the tool, a guard
or other part that is damaged should be carefully checked to determine if
it will operate properly and perform its intended function. Check for misalignment
or binding of moving parts, breakage of parts, and any other condition that may
affect the tool's operation. A guard or other part that is damaged, should be
properly repaired or replaced at a Sears Service Center. Following this rule wilt
reduce the risk of electric shock, fire or serious injury_
7. DO NOT abuse the cord. NEVER use the cord to carry the tool or pull the
plug from the outlet. Keep cord away from heat, oil, sharp edges or moving
parts. Replace damaged cords immediately. Damaged cords increase the risk
of electric shock. Following this rule will reduce the risk of electric shock or fire
8. ALWAYS make sure that your extension cord is in good condition. When using an
extension cord be sure to use one that is heavy enough to carry the current that
your tool will draw. Awire gauge (AWG) of at least 14 is recommended for an extension
cord 25 feet or less in length. When working outdoors ALWAYS use an extension cord
that is suitable for outdoor use° The cord's jacket will be marked WAo Smaller gauge
wires, have greater capacity (16 gauge wire has more capacity than 18 gauge wire).
An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating.
10

ADDITIONAL RULES FOR SAFE OPERATION cont.
9. ALWAYS inspect and remove all nails from lumber before sawing,
Following this rule will reduce the risk of serious personal injury_
10. DO NOT use the tool while tired oi" under the influence of drugs, alcohol or any
medication. Following this rule will reduce the risk of electric shock, fire or serious
personal injury.
11. SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct others
who may use this tool. If someone borrows this tool, make sure they have these
instructions also.
WEAR YOUR WARNING: The operation of any circular saw can result in foreign
objects being thrown into your eyes, which can result in severe eye damage,
Before beginning power tool operation, ALWAYS wear safety goggles or
safety glasses with side shield and a full face shield when needed. We
recommend A Wide Vision Safety Mask for use over eyeglasses or
standard safety glasses with side shield, available at Sears Retail Stores°
ii , j _ _ , , , LLl_jL_,,,_ Jl 1111.......... i111111111111,1
ii,,i, iiii .............................. .......
WARNING: Some dust particles created by power sanding, sawing, grinding,
drilling and other construction jobs contains chemicals known to cause cancer, birth
defects or other reproductiveharm. Some examples of these chemicals are:
o Lead from lead-based paints.
o Crystalline silica from bricks and cement and other masonry products.
o Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending upon how often you do
this type of work. To reduce your exposure to these chemicals:
o Work in a well-ventilated area,
o Work with approved safety equipment, such as those dust
masks that are specially designed to filter out microscopic particles.
The label on your tool may include the following symbols.
V .......................................................................Volts
A........................................................................Amperes
Hz ...............................................................Hertz
W .................................................................Watts
min ...........................................................Minutes
,.....,.............................................................................Alternating current
............................................... Direct current
no .......................................................................No-load speed
[] ..........................................................Class II construction
...tmin .................................................................Revolutions or Strokes per minute
Z_ ...........................................................Indicates danger, warning or caution.
It means attention! Your safety is involved..
IMPORTANT! READ ALL INSTRUCTIONS
'1'1

UNPACKING
Your circular saw has been shipped completely assembled, except for the blade which is packed
unassembledo inspect the saw carefully to make sure that no breakage or damage has occurred
during shipping,, If any parts are damaged or missing return the saw to your nearest Sears Store
to have it replaced,,
_WARNING" tf any parts are missing, DO NOT operate this saw until the missing
parts are replaced., Failure to do so could result in possible serious personal injury°
MOUNTING THE BLADE TO SAW
Carefully remove the blade from its packing and thoroughly inspect it to be
sure that it is not cracked or damaged.
i_WARNING: Your saw should NEVER be connected to the power source when you are
assembling parts, making adjustments, installing or removing blades, cleaning or when it is
not in useoDisconnecting the saw will prevent accidental starting, that could cause serious
personal injury° 'i i i,,i,, i,,i,,,i,,11,, _,1_,,,i II '"1 i, ,,,i ,11,11,,,,,,i,,, _1,1111
_WARNING: A 7 1/4-inch blade is the maximum blade capacity of your saw° A larger than
7 Ii4-inch blade will come in contact with the blade guards,. Also, NEVER use a blade that
is so thick that it prevents the outer blade washer from engaging with the flat side of the
spindle. Blades that are too large or too thick can result in an accident causing serious
personal injury.
Your saw has a spindle lock button for locking the spindle on your saw in a stationary position.
Push and hold the spindle lock button when mounting, changing or removing the blade,
1. Remove blade wrench from base.
2. Place saw on its side on a flat surface.
3. Use blade wrench to loosen blade screw by turning it in a counterclockwise
direction. Completely remove blade screw (See Fig_ 1).
4. Remove outer "D" washer (See Fig_ 1).
5. The part remaining is the inner bushing (See Fig,, !)o It does not need to be removed.
6. Wipe a drop of oil onto the inner bushing and outer "D" washer where they will touch blade°
7. Place the saw blade inside the lower blade guard, onto the spindle and
against the inner bushing (See Fig. 1),,
NOTE: The teeth of the blade should point upward at the front of the saw as shown in Fig,, 4_
8. Place saw on the edge of a flat surface so the blade is not in contact with anything.
9. Raise lower blade guard using the blade guard handle and hold it in the raised
position for the next steps°
'12

MOUNTING THE BLADE TO SAW cont.
Bushing
indle
Outer "D" Washer
,L_ _;_ Blade
Screw
10. Replace the "D" washer (See Fig. 1).
11. Firmly hold down spindle lock button as you replace blade screw and hand tighten it in a
clockwise direction (See Fig, 1). Then use blade wrench to tighten blade screw thoroughly°
12. Place blade wrench back in shoe°
NOTE: Always place angled portion of blade wrench upwards.
IMPORTANT: NEVER use a blade that is too thick to allow the "D" washer to
engage with the flat side of the spindle.
REMOVING THE BLADE
1. Unplug the sawn
i./'_, WARNING: Failure to unplug the saw could result in accidental
! starting causing possible serious personal injury°
2. Raise the lower blade guard using the guard
handle, hold down the spindle lock button.
3. Follow Steps 1 through 4 on Mounting Blade to Saw.
4. Carefully remove blade.
i
Before attempting to use any tool, be sure to familiarize yourself with all the
operating features and safety instructions.
KNOW "{OUR SAW (See Fig. 2 )
"(our circular saw has many built-in convenience features for fast, efficient cutting These features
include the laser beam that projects a line of light along the cutting line for accurate cutting, it also
has easy-to-operate adjustments for depth-oFcut and bevel cutting
Electrical Connection
Your circular saw has a precision-built electric motor and it should only be connected to a 120-volt,
60-Hz, power supply (normal household current)° DO NOT operate on direct current (DC). This
large voltage drop will cause a loss of power that will overheat the motor,, If your saw does not
operate when plugged into an outlet, check the power supply°
Trigger Switch
To turn on the saw, squeeze the trigger switch, When you are finished sawing, release switch to
shut saw off. 13

Fig. 2
Trigger 5
Rear
Laser Light On/Off Button
Handle
Laser Light Aperture
Lower Blade
Guard Handle
Bas_
Lower Blade Guard
Blade
Trigger Switch_
Spindle [_, _,
Lock Button _.,._ _.._,,_
@
Upper Blade Guard
.Bevel Scale
Adjustment Knob
"Edge Guide
Retaining Screw
Edge Guide
Depth-Of-Cut Scale
Depth-of-Cut
Adjustment
Knob
Tighten
Blade Wrench
Storage Area
Input _ 14Amps............................
Blade Diameter 7 I/4 in. (184mm)
Blade Arbor 5/8-in. (16ram)
......Cutting Depth at 90o 2 :/16ino(61.97mm)
Cutting Depth at 45o 113/16in. (47,24mm
Rating t20 volts, 60 Hz AC
No Load Speed 5000 RPM
14

I CAUTION: DO NOT letfamiliaritywithyour saw make you careless°Remember that I
acareless fraction of a second is sufficient to cause severe injury.
I ................................................,.......................... .............J
Using the Laser Light Feature (see Figs° 3 & 4)
!/_WARNING: DO NOT stare directly at the laser beam.
NEVERaim the light.a!....any person,,o,r,,,object other than !,he workpiece. ..........
1. The tinted glasses that were included will enhance the laser
light in bright light conditions. DO NOT wear these glasses
if they interfere with the safe operation of this saw,
2. DO NOT turn the laser beam on until the saw is on
the workpiece_
3. Mark the line of cut on the workpiece_
4. Adjust the cutting angle and cutting depth as needed,
5. Plug in the saw and push button to turn on laser. (See Fig° 3)°
6. Align laser beam with line-of-cut (See Fig. 4),,
7, Squeeze the trigger switch and slowly push the saw forward
using both hands° Keep the red laser light beam on the
line-of-cut.,
8. ALWAYS shut off the laser light when you are
finished cutting,
....j
'15

SAW BLADES
All saw blades need to be kept clean, sharp and properly set in order to cut efficiently. Using'a
dull blade places a heavy load on the saw and increases the danger of kickback. Keep extra
blades on hand, so sharp blades are always available° Gum and wood pitch hardened on the
blade slows the saw down. Use gum and pitch remover, hot water or kerosene to remove them..
DO NOT use gasoline.
BLADE GUARD SYSTEM
The lower blade guard, attached to your circular saw, is there for your protection and
safety. It should NEVER be altered for any reason. If it becomes damaged or begins to
return slowly or sluggishly, DO NOT operate your saw until the damage has been repaired
or replaced. ALWAYS leave the guard in its correct operating position when using the saw.
DANGER: When sawing through a workpiece, the lower blade guard does not cover
the blade on the underside of the workpiece. Since the blade is exposed on the underside of
the workpiece, ALWAYS keep your hands and fingers away from the cutting area,. Any part of
your body coming in contact with the moving blade will result in serious injury (see Fig. 5).
CAUTtON: NEVER use the saw when the guard is not operating properly,. The guard
should be checked for correct operation before each use° If you drop your saw, check the lower
blade guard and bumper for damage at all depth setting before using. NOTE: The guard is
operating properly when it moves freely and then readily returns to the closed position,. If, for
any reason° your lower blade guard does not close freely, take it to your nearest Sears
Repair Center for service before using it.,
__ .........................'......................... ""Fig:5 ....................
_,,,:,;;;,(_)'"____\:__- L°sWternBl_vdheG_jlaakdiinSginUPt
_c_"_W_--_-Blade 1/4-in,, or less is Exposed on Underside of Workpiece
16

KICKBACK
Kickback occurs when the blade stalls rapidly and the saw is driven back towards you° Blade
stalling is caused by any action which pinches the blade in the wood.
IMPORTANT: The best guard against kickback is to avoid dangerous practices.
L_ DANGER: ALWAYS release trigger switch immediately if the blade binds or the
!saw stalls., Kickback could cause you to lose control of the saw_ Loss of control can lead
Ito serious injury..
"_ _'__ Blade is
Correct Blade Depth Set Too
_KICKBACK Deep
Kickback is Caused By:
1. Incorrect Blade Depth Setting (See Fig° 6).
2. Sawing into knots or nails in the workpiece.
3. Twisting the blade while making a cut.
4. Making a cut with a dull, gummed up,
or improperly set blade.
5. Not providing proper support for
workpiece (See Fig. 7).
6. Forcing a cuL
7. Cutting warped or wet lumber.
8. Too! misuse or incorrect operating procedures,.
9. Contacting the workpiece with blade
at less than full speed.
To Lessen the Chance of Kickback:
1. ALWAYS use the correct blade depth setting,
The correct blade depth setting for all cuts
should not be more than 1/4-inch below the
material to be cut (see Fig° 8),,
17
Fig. 7
Fi(t. 8_._ _ _.....................................:
Correct Blade Depth Setting =
Blade Exposed 1/4-inoor less
on underside of workpiece

To Lessen the Chance of Kickback: conto
2, ALWAYS inspect the workpiece for knots or nails BEFORE beginning to cut
NEVER saw into a knot or nail.
3. Make straight cuts. ALWAYS use a straight edge guide when rip cutting.
This will help prevent twisting the blade in the cut
4. ALWAYS use clean, sharp and properly set blades.
NEVER make cuts with dull blades.
5. ALWAYS properly support the workpiece before
beginning a cut. This will help you avoid pinching
the blade. The right and wrong ways to support large
workpieces are shown in Figures 7 and 9_
6. ALWAYS use steady, even pressure
when making a cut° NEVER force the cut°
7. DO NOT cut wet or warped lumber
8. ALWAYS hold the saw firmly with both hands and keep
your body in a balanced position This will help you
resist the forces of kickback, should it occur
IFig 1
IMPORTANT: When using your saw, ALWAYS stay alert and exercise control°
DO NOT remove your saw from the workpiece, while the blade is moving.
DEPTH-OF-CUT ADJUSTMENT
ALWAYS use the correct blade depth setting_ The correct blade depth setting for all cuts should
not be more than 1/4-inch below the material being cut. Allowing more depth will increase the
chance of kickback and cause the cut to be rough, Your saw is equipped with a depth-of-cut scale
on the upper blade guard that will provide increased depth-of-cut accuracy (See Fig. I0)
Fig. 10
Depth-Of-Cut
Scale -
Base
-cut _
Knob
usting Bracket
_ Raise the Saw
Lower the Saw
Depth-Of-Cut Scale
•18

TO ADJUST BLADE DEPTH
1. Unplug the saw°
.... : ..... !,,i i iii ,, I IIII '! , , ii, q
WARNING: Failure to unplug the saw could result in accidental starting causing !
i possible serious personal injury°
2, Raise depth adjust lever to loosen. (See Fig° 10).
3. Determine the desired depth of cut°
4. Locate the depth-of-cut scale on the back of the upper blade guard.
5. Hold the base of saw flat against the workpiece and then raise or lower the saw until the
indicator mark on the bracket aligns with the notch on the blade guard.
6. Tighten depth adjust lever.
STARTING A CUT
1. ALWAYS use your saw with your hands positioned correctly (See Fig, ! 1),
WARNING: ALWAYS maintain proper control of the saw to make sawing safer and I
easier, Loss of control of the saw could cause an accident resulting in possible serious injury, i
NEVER use the saw with your hands positioned as
shown in Fig, 12!
TO HELP MAINTAIN CONTROL
1. ALWAYS support the workpiece near the cut.
2. ALWAYS support the workpiece so the cut will be
on your right°
3. ALWAYS clamp the workpiece so it will not move
during the cut. Place the workpiece with the good
side down.
NOTE: The good side is the side where
appearance is important.
Before starting a cut, draw a guideline along the desired
line of cut, Then place the front edge of the saw base on that
part of the workpiece, that is solidly supported (See Fig_ 11 ),.
4.NEVER place the saw on the part of the workpiece that
will fall off when the cut is made (see Fig. t2).
&ALWAYS keep the cord away from the cutting area°
AU, NAYS place the cord so it does not hang up on
the workpiece when making a cut.
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TO HELP MAINTAIN CONTROL cont.
z_ !/'¢ARNSNG: Ifthe cord hangs up on the workpiece duringacut,release the triggerswitch I
immediatelyoTo avoid injury unplug the saw and move the cord to prevent it from hanging up again !
Hold the saw firmly with both hands (See Fig. 13).
6. Squeeze the trigger switch to start the saw,.
7. ALWAYS let the blade reach full speed before
you begin the cut into the workpiece_
8. When making a cut, ALWAYS use steady, even pressure.
Forcing the saw causes rough cuts and could shorten
the life of the saw or cause kickback°
9. After completing your cut, release the trigger switch and
allow the blade to come to a complete stop.. DO NOT
remove the saw from the workpiece while the blade
is moving,.
Iz_ DANGER: When sawing through the workpiece, the lower blade guard does not
_cover the blade. The blade is exposed on the under side of the workpiece. ALWAYS keep
your hands and fingers away from the cutting area. Any part of your body coming in
I contact with the moving blade will result in serious injury. ...............................
lZ_ CAUTION: Whenever you lift your saw from the workplace, the blade is exposed on
_ the under side of the saw until the lower blade guard closes° ALWAYS MAKE SURE that the
Ilower blade guard is closed before setting the saw down on work surface.
i WARNING: If the blade comes in contact with the workpiece before it reaches full speed,
I it could cause the saw to kickback towards you, resulting in serious injury,
20