Craftsman 320.17196 User manual

Operator's Manual
ICRAFTSMRN°I
Reciprocating Saw
Model No. 320. 17196
0 us
CAUTIONZ Read, understand and
follow all Safety Rules and Operating
Instructions in this Manual before
using this product.
• Warranty
• Safety
•Unpacking
•Description
•Assembly
•Maintenance
Sears, Roebuck and Co., Hoffman Estates, IL 60179
www.craftsman.com

Warranty Page 2
Safety Symbols Page 3
Safety Instructions Pages 4-9
Unpacking Pages 9-10
Description Pages 10-11
Operation Pages 12-17
Maintenance Page 17-18
Troubleshooting Page 19
Parts List Pages 20-24
Sears Repair Parts Phone Numbers Pages 26
ONE YEAR FULL WARRANTY ON CRAFTSMAN ®TOOL
If this Craftsman tool fails to give complete satisfaction within one
year from the date of purchase, return it to any Sears store or other
Craftsman Outlet in the United States for free replacement.
This warranty does not include expendable parts, such as blades and
lamps.
This warranty applies for only 90 days from the date of purchase if this
product is ever used for commercial or rental purposes.
This warranty gives you specific legal rights, and you may also have
other rights, which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates IL 60179
AWARNING: Some dust created by using power tools contains chemicals
known to the state of California to cause cancer and birth defects or other
reproductive harm.
SAVE THESE INSTRUCTIONS!
READ ALL INSTRUCTIONS!
17196 Manual_Revised_09 0526 Page 2
The purpose of safety symbols is to attract your attention to possible dangers.
The safety symbols and the explanations with them deserve your careful
attention and understanding. The symbol warnings do not, by themselves,
eliminate any danger. The instructions and warnings they give are no substitutes
for proper accident prevention measures.
_L. WARNING: Be sure to read and understand all safety instructions in this
manual, including all safety alert symbols, such as "DANGER," "WARNING,"
and "CAUTION," before using this Reciprocating Saw. Failure to following all
instructions listed below may result in electric shock, fire and/or serious personal
injury.
SYMBOL MEANNING
_, SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, OR CAUTION.
May be used in conjunction with other symbols or pictographs.
_, DANGER: Failure to obey this safety warning will result in death or serious
injury to yourself or to others. Always follow the safety precautions to reduce the
risk of fire, electric shock, and personal injury.
_, WARNING: Failure to obey this safety warning can result in death or serious
injury to yourself or to others. Always follow the safety precautions to reduce the
risk of fire, electric shock, and personal injury.
_1, CAUTION: Failure to obey this safety warning may result in death
or serious injury to yourself or to others. Always follow the safety precautions to
reduce the risk of fire, electric, shock and personal injury.
DAMAGE PREVENTION AND INFORMATION MESSAGES
These inform user of important information and/or instructions that could lead to
equipment or other property damage if not followed. Each message is preceded
by the word "NOTE" as in the example below.
NOTE: Equipment and/or property damage may result if these instructions
are not followed.
WEAR YOUR
17196 Manual_Revised_09 0526
The operation of any power tool can result in foreign
objects being thrown into your eyes, which can result
in severe eye damage. Before beginning power tool
operation, always wear safety goggles or safety glasses
with side shields and a full-face shield when needed.
We recommend a Wide Vision Safety Mask for use over
eyeglasses or standard safety glasses with side shields,
available at Sears Stores or other Craftsman outlets.
Always use eye protection that is marked to comply with
ANSI Z87.1
Page 3

_, WARNING: Be sure to read and understand all instructions in this manual
before using the reciprocating saw. Failure to follow all instructions may result in
hazardous radiation exposure, electric shock, fire, and/or serious personal injury.
A_, WARNING: Do not attempt to operate this tool until you have thoroughly
read all instructions, safety rules, and warnings. Failure to comply with them can
result infire, electric shock, or serious personal injury. Save the manual and refer
to it frequently.
GENERAL SAFETY PRECAUTIONS
WORK AREA SAFETY
•Keep your work area clean and well lit. Do not leave tools or wood scraps
on the saw while it is in operation. Cluttered workbenches and dark areas
invite accidents
Do not operate power tools in explosive environments, such as in the
presence of flammable liquids, gases, or dust. Power tools create sparks that
may ignite the dust or fumes.
Keep children and bystanders and visitors away while operating a power
tool. Distractions can cause you to lose control.
Make your workshop childproof with padlocks and master switches. Lock
tools away when they are not in use.
Make sure that the work area has ample lighting so you can see the work
and that there are no obstructions that will interfere with safe operation.
PERSONAL SAFETY
Know your power tool. Read this operator's manual carefully. Learn the
reciprocating saw's applications and limitations, as well as the specific,
potential hazards related to this tool.
Stay alert, watch what you are doing, and use common sense when
operating a power tool.
Do not use a power tool while tired or under the influence of drugs, alcohol,
or medication. A moment of inattention while operating power tools may
result in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves away from moving parts. Loose clothes,
jewelry, or long hair can be caught in moving parts.
Avoid accidental starting of tools. Be sure that the switch is off before
attaching the tool to a power source. Carrying tools with your finger on the
switch or plugging in tools that have the switch "ON" invites accidents.
Remove adjusting keys or wrenches before turning the tool on. A wrench
or a key that is left attached to a rotating part of the tool may result in
personal injury.
Do not overreach. Keep proper footing and balance at all times. Proper
footing and balance enables better control of the tool in unexpected
situations.
Use safety equipment. Always wear eye protection. A dust mask, non-
skid safety shoes, hard hat, and/or hearing protection must be used for
appropriate conditions.
TOOL USE AND CARE
,_, WARNING: Be sure to read, understand, and follow all safety rules and
operating instructions in this manual before using this tool. Failure to do so may
result in electric shock, fire, and/or serious personal injury.
Always use clamps or other practical ways to support and secure the
workpiece to a stable platform. Holding the work by hand or against your
body is unstable and may lead to loss of control.
Do not force the tool. Use the correct tool for your application. The correct
tool will do the job better and more safely at the rate for which is designed.
Do not use the tool if the switch does not turn it "ON" and "OFF." Any tool
that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source before making any adjustments,
changing accessories, or storing the tool. Such preventive safety measures
reduce the risk of starting the tool accidentally.
Never leave the tool running. Always turn it off. Do not leave the tool until it
comes to a complete stop.
Store idle tools out of the reach of children and other untrained persons.
Tools are dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting tools sharp and clean. Properly
maintained tools with sharp cutting edges are less likely to bind and are
easier to control.
Check for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect the tool's operation. If damaged, have the
tool serviced before using. Many accidents are caused by poorly maintained
tools.
• Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool may become hazardous
when used on another tool.
_1, WARNING: When using power tools, basic safety precautions should always
be followed to reduce the risk of fire, electric shock, and personal injury.
17196 Manual_Revised_09 0526 Page 4 17196 Manual_Revised_09 0526 Page 5

_I, WARNING: The operation of any tool can result in foreign objects being
propelled into your eyes, resulting in severe eye damage. When operating power
tool, always wear safety goggles or safety glasses with side shields and a full
face shield when needed.
A_, WARNING: If any part is missing, do not operate the tool until the missing
part has been replaced. Doing so could result in serious personal injury.
ELECTRICAL SAFETY
Double insulated tools are equipped with a
polarized plug (one blade is wider than the other).
This plug will fit into a polarized outlet only one way. If
the plug does not fit into the outlet, reverse the plug.
If it still does not fit, contact a qualified electrician to
install a proper outlet.
Avoid contact with grounded surfaces, such as
pipes, radiators, ranges, and refrigerators. There
is an increased risk of electric shock if your body is
grounded.
Do not expose power tools to rain or wet conditions. A wet power tool
will increase the risk of electric shock.
Do not abuse the cord. Never use the cord to carry the tool or to pull
the plug out of an outlet. Keep the cord away from heat, oil, sharp edges,
or moving parts. Replace damaged cords immediately. Damaged cords
increase the risk of electric shock.
•When operating a power tool outdoors, use an outdoor extension cord
that is marked W-A or W. These cords are rated for outdoor use and reduce
the risk of electric shock.
Replace damaged cords immediately. Using a damaged cord can cause
shock, burns, or electrocution.
If an extension cord is required, use a cord with the proper size of conductor
to prevent excessive voltage drop, loss of power, or overheating. The
following table shows the correct size to use, depending on cord length
and the nameplate amperage rating of the tool. When in doubt, use the next
heavier gauge. Always use UL and CSA listed extension cords.
Recommended sizes of extension cords
Ampere Rating
More Than
0
6
10
12
Not More Than
6
10
12
16
Volts
120v
Total Length of Cord in feet
25ft 50ft 100ft 150ft
AWG
18 16
18 16
16 16
14 12
16 14
14 12
14 12
Not Recommended
Before connecting the tool to a power source (receptacle, outlet, etc.), be
sure that the voltage supplied is the same as that specified on the nameplate
of the tool. A power source with voltage greater than that specified for the
tool can result in serious injury to the user, as well as damage to the tool.
SAFETY SYMBOLS FOR YOUR TOOL
The label on your tool may include the following symbols.
V............................................................... Volts
A............................................................... Amps
Hz............................................................. Hertz
W .............................................................. Watts
min ........................................................... Minutes
co ............................................................. Alternating Current
............................................................. Direct Current
no ........................................................... No-load Speed
[] .............................................................. Class II construction
.../min ....................................................... Revolutions or Strokes per minute
• IL ........................................................... Indicates danger, warning caution.
It means attention! Your safety is
involved.
SERVICE SAFETY
If any part of this saw is missing or should break, bend, or fail in any
way; or should any electrical component fail to perform properly: shut off the
power switch, remove the saw's plug from the power source, and have the
missing, damaged, or failed part replaced before resuming operation.
Tool service must be performed only at a Sears Parts and Repair
Center. Service or maintenance performed by unqualified personnel could
result in a risk of injury.
17196 Manual_Revised_09 0526 Page 6 17196 Manual_Revised_09 0526 Page 7

When servicing a tool, use only identical replacement parts. Follow
instructions in the maintenance section of this manual. Use of
unauthorized parts or failure to follow maintenance instructions may create a
risk of electric shock or injury.
SPECIFIC SAFETY RULES FOR RECIPROCATING SAW
WARNING: To avoid injury, hold the tool by the insulated gripping surfaces
only. If the tool contacts hidden wiring or its own cord, exposed metal parts
of the tool could shock the operator and cause serious injury. Make sure that
hidden electrical wiring, water pipes, or other hazards are not in the cutting path.
•If you are not thoroughly familiar with the operation of a reciprocating
saw, obtain advice from a qualified person.
•When servicing, use only identical replacement parts.
•Avoid cutting nails and staples when operating with the wood-cutting
blade. Inspect the workpiece carefully and remove all nails and staples
before operation.
•Make sure that the blade always extends beyond the shoe and the
workpiece throughout the stroke. Blades may shatter if they strike the
workpiece or shoe.
•Do not cut an oversized workpiece.
•Check for proper clearance beyond the workpiece before cutting, so that
the blade will not strike the floor, workbench, etc.
•Make sure that the blade is not contacting the workpiece before the switch
is turned on.
Keep the saw blade clean and sharp.
Use only correct blades. Always use blades recommended for the type of
workpiece.
Do not leave the tool running. Operate the tool only when hand-held.
Always release the switch to "OFF" and wait for the tool to come to a
complete stop before removing the blade from the workpiece.
Keep the handle dry, clean, and free from oil and grease. Always use
a clean cloth when cleaning. Do not use solvents, brake fluids, gasoline or
other petroleum products to clean the tool; they may damage plastic parts.
Do not operate this tool in a gaseous or explosive environment or near
explosive materials.
Never force the tool. Apply firm pressure against the saw's pivot shoe for
the sawing operation--too little or too much pressure could cause jumping or
vibration and may break the blade.
• Never operate the saw without the pivot shoe in position. The spindle may
strike against the workpiece and damage the reciprocating mechanism.
•Do not touch the blade or the workpiece immediately after the sawing
operation. They may be extremely hot and could burn your skin.
•Hold the tool firmly with two hands when operating the tool.
•Do not reach underneath the workpiece. The proximity of the blade to your
hand is hidden from your sight.
•Hold tool by the insulated gripping surfaces when performing an operation
where the cutting tool may contact hidden wiring or its own cord.
A_, WARNING: Your saw should never be connected to the power source when
you are assembling parts, making adjustments, installing or removing blades,
cleaning, or when it is not in use. Disconnecting the reciprocating saw will
prevent accidental starting, which could cause serious personal injury.
When unpacking the box, do not discard any packing materials until all of the
contents are accounted for:
1. Carefully lift the reciprocating saw out of the carton and place it on a stable,
flat surface.
2. Open the parts bag to locate the following:
• Reciprocating saw
• 1 Wood-cutting blade
• Hex key
• Carry bag
• Operator's manual
3. Inspect the items carefully to make sure that no breakage or damage has
occurred during shipping. If any of the items mentioned is missing, (refer to
"PARTS LIST" illustration), return the reciprocating saw to your nearest Sears
store or Craftsman outlet to have the reciprocating saw replaced.
_, WARNING: If any part is broken or missing, do not attempt to assemble the
reciprocating saw, plug in the power cord, or operate the saw until the broken or
missing part is replaced. Failure to do so could result in possible serious injury.
17196 Manual_Revised_09 0526 Page 8 17196 Manual_Revised_09 0526 Page 9

CARTON CONTENTS/LOOSE PARTS (Fig. 1)
Reciprocating saw
Wood-cutting blade
Hex key
ID]d_.'_o_]l_llKe]_l
KNOW YOUR RECIPROCATING SAW (Fig. 2)
Before attempting to use this reciprocating saw, familiarize yourself with all of its
operating features and safety requirements.
A_, WARNING: Do not allow familiarity with your reciprocating saw to make you
careless. Remember that a careless fraction of a second is sufficient to inflict
severe injury.
Fig. 2 Blade-clamp
Tool-less blade lever
clamp
Trigger switch Lock-on
Variable-
speed dial
Pivot shoe LED worklight
'_Jdicator
Orbital-action lever
Shoe-adjustment screw
Page 10
PRODUCT SPECIFICATIONS
Motor 120V ~ 60 Hz,10A
No load Speed: 800-2700/Min
Blade stroke 1-1/8" (29mm)
Weight 7.71bs (3.5 kg)
,_, WARNING: The safe use of this product requires an understanding of the
information on the tool and in this operator's manual, as well as knowledge of
the project you are attempting. Before use of this product, familiarize yourself
with all operating features and safety rules.
TOOL-LESS BLADE CHANGE SYSTEM
The saw has a blade clamp design that does not require the use of a tool (blade
wrench) when installing or removing the blade. Pull the blade-clamp lever to
install or remove the saw blade. See INSTALLING SAW BLADE on PAGE 12.
VARIABLE-SPEED DIAL
Variable Speed is controlled by the dial located in the handle
PIVOT SHOE
The shoe pivots to provide maximum control against the surface being cut.
LED WORKLIGHT
LED worklight illuminates cutting area.
ORBITAL FUNCTION
The orbital blade action thrusts the blade forward on the cutting stroke, and
greatly increases the cutting speed over the normal up-and-down blade action.
LIVE-TOOL INDICATOR
Live-Tool indicator illuminates when there is power to the tool.
_, WARNING: To avoid injury and damage, do not operate the saw without the
pivot shoe in place. The spindle may strike against the workpiece and damage
the reciprocating mechanism.
17196 Manual_Revised_09 0526 17196 Manual_Revised_09 0526 Page 11

A_, WARNING: Your saw should never be connected to the power source when
you are assembling parts, making adjustments, installing or removing blades,
cleaning, or when it is not in use. Disconnecting the reciprocating saw will
prevent accidental starting, which could cause serious personal injury.
ON/OFF SWITCH CONTROL (Fig. 3)
Your reciprocating saw is
equipped with a trigger switch Fig. 3
to turn the saw on and off.
1.
2.
To start the saw, squeeze
the trigger switch.
To stop the saw, release
the trigger switch and
allow it to return to the
"OFF" position.
Lock-on
button
3. To lock the on/off switch
in the "ON" position, press
trigger switch and while
holding it "ON", press
in the lock-on button. The lock-on button allows the operator to keep the
reciprocating saw running without squeezing the trigger switch. This feature
is convenient for continuous sawing applications.
4. To release the lock-on button, press and release the trigger switch.
WARNING: If the "lock-on" button is continuously being depressed, the
trigger cannot be released.
VARIABLE-SPEED DIAL (Fig. 4)
The variable speed feature of Fig. 4
this reciprocating saw allows
you to match the proper
cutting speed to the material
being cut, enhancing the
overall performance of your
saw and helping to save the
blades from undue wear.
1. The variable-speed dial is
used to adjust the speed
of the blade.
2. Turn the dial to increase or
decrease the speed of the
17196 Manual_Revised_09 0526 Page 12
blade (Fig.4).
3. Position "1" selects the slowest blade speed; position "6" selects the fastest
blade speed. Adjust the blade speed for optimum performance.
NOTE: Determine the optimum speed for cutting your workpiece by making a
trial cut in a scrap piece of material.
LED WORKLIGHT
Your reciprocating saw has a built-in LED worklight to illuminate the cutting area.
To activate the LED worklight, plug in your reciprocating saw and depress the
trigger switch; the LED worklight turns on when the switch is depressed.
LIVE-TOOL INDICATOR (Fig. 5)
Your reciprocating saw also has
a Live-Tool Indicator: a green
LED light located adjacent to
where the power cord enters
the handle. This green light
is always on when the saw is
plugged into a power source.
INSTALLING AND REMOVING
A SAW BLADE (Fig. 6)
1.
2.
3.
Disconnect the saw from
the power supply.
Pull the blade-clamp lever.
Insert the saw blade into
the blade clamp as far as
possible, and release the
blade-clamp lever to lock
the blade in position.To
remove the blade, pull down
on the blade clamp lever
and pull the blade out of the
clamp
BLADE SELECTION
In order to obtain the best
performance from the saw,
it is important to select the
correct blade for the particular
application and type of material
to be cut.
Fig. 5
Fig. 6 \
17196 Manual_Revised_09 0526 Page 13

PIVOT SHOE
Sliding the Shoe In or Out
(Fig. 7)
For maximum control and
longer blade life, the base
assembly slides in or out to
adjust the effective stroke
length.
1.
2.
3.
Disconnect the saw from
the power supply.
Loosen the shoe-release
screws with the hex key
(supplied), and slide
the shoe to the desired
position. The shoe can be
locked in any position.
Tighten the shoe-release
screws to lock the shoe in
the desired position.
Pivoting the Shoe (Fig. 8)
The shoe pivots to provide
maximum control against the
surface being cut.
1. Disconnect the saw from
the power supply.
2. Hold the saw securely, and
then pivot the shoe to the
desired angle.
Orbital-action adjustment
(Fig. 9)
This reciprocating saw has a
pendulum action to make the
blade swing slightly as it cuts.
The orbital-action lever
has two positions. The first
position selects normal cutting
without orbital action. The
other position selects orbital
action and causes the blade
to swing slightly backwards
and forwards as it cuts. This
I Fig. 7
Fig. 8
Fig. 9
O
orbital action increases the efficiency of cutting. Experiment on a piece of scrap
material to determine the optimum orbital- action setting.
Orbital action increases the speed of cut, but may result in a rougher finish to
the cut in some materials.
GENERAL CUTTING (Fig. 10)
WARNING: Before plugging I Fig. 10
in the tool, always check to
determine that the switch
performs properly and returns
to the "OFF" position when
released.
\\
_, WARNING: Hold the tool
only by the plastic handle and
the insulated grip area to help
prevent electrical shock. When
sawing into walls or floors you may encounter electrical wiring. Sawing into a
"live" wire will cause electric shock.
1. Unplug the saw.
2. Make sure that the workpiece is firmly anchored: clamp the workpiece to
prevent slipping or moving while cutting.
3. Use the appropriate type and size of blade for the workpiece material and
size.
4. Adjust the pivot shoe as necessary to make sure that the blade will extend
beyond the shoe and the workpiece at all times.
Adjust the pivot shoe as necessary to expose unworn blade teeth for longer
blade life.
4.
5. Check for clearance behind the workpiece so that the blade will not impact
another surface.
6. Clearly mark the line of cut on the workpiece. If cutting metal, apply cutting
oil on the line.
7. Plug the reciprocating saw into an electrical outlet
8. Hold the saw firmly with both hands. Make sure to keep your hands on the
insulated gripping areas only.
9. Depress the trigger switch to start the saw and bring it to the maximum
desired cutting speed before applying the blade to the workpiece.
10. Do not force the tool. Place the shoe firmly on the workpiece while cutting.
Use only enough steady pressure on the blade to keep the saw cutting.
11. Reduce pressure as the blade comes to the end of the cut.
17196 Manual_Revised_09 0526 Page 14 17196 Manual_Revised_09 0526 Page 15

12.
13.
Release the trigger switch. Allow the saw to come to a complete stop
before removing the blade from the workpiece.
If sawing fiberglass, plaster, wallboard, or spackling compound, clean the
motor vents frequently with a vacuum or compressed air. These materials are
highly abrasive and may accelerate the wear on motor bearings and brushes.
NOTE: Cutting speeds should vary with the workpiece. Hard materials, such as
metals, require lower speeds; for softer materials use higher speeds.
_, WARNING: Do not allow familiarity with the saw to make you careless. One
careless fraction of a second is enough to inflict serious injury.
PLUNGE CUTTING (Fig.11)
Your Craftsman reciprocating saw is ideal for plunge cutting directly into
Fig. 11
surfaces that cannot be cut from an edge, such as walls or floors. Plunge cutting
may be done two ways, depending on how the blade is inserted. Column A
shows how to plunge cut with the teeth of the blade facing down. Column B
shows how to plunge cut with the teeth of the blade facing up.
_, WARNING: Do not plunge cut into metal surfaces.
1. Unplug the saw
2. Insert the blade into the tool. If the blade was inserted with the teeth facing
down toward the lower surface of the tool, hold the tool as shown in Column
A, resting the edge of the shoe on the workpiece. If the blade was inserted
with the teeth facing up toward the upper surface of the tool, hold the tool
as shown in Column B, resting the edge of the shoe on the workpiece as
shown.
3. With the tip of the blade just above the workpiece, pull the trigger and allow
the tool to come to the desired speed.
4. Carefully pivot the tool on the edge of the shoe, so that the moving saw
blade pierces the workpiece.
5. As the blade starts cutting, continue to pivot the tool until the entire shoe
rests firmly on the workpiece. The guide the tool along your cutting line to
make the desired cut.
NOTE: To make plunge cutting easier, use a heavy gauge blade and install the
blade with the teeth facing upward as show in column B.
_, WARNING: To reduce the risk of explosion, electric shock and property
damage, always check the work area for hidden gas pipes, electrical wires or
water pipes when making blind or plunge cut.
6. Release the trigger switch. Allow the saw to come to a complete stop before
removing the blade from the workpiece.
,_, WARNING: To avoid loss of control and serious injury, make sure that the
blade reaches maximum speed before touching it to the workpiece.
A_, WARNING: Do not make plunge cuts in metal materials.
METAL CUTTING
The saw can be used to cut metals, such as sheet steel, pipe, steel rods,
aluminum, brass, and copper. Be careful not to twist or bend the saw blade. Do
not force.
The use of cutting oil is recommended when cutting soft metals and steel. Cutting
oil will keep the blade cool, increase cutting action, and prolong blade life.
_, WARNING: Never use gasoline, because normal sparking could ignite the
fumes.
1. Securely clamp the workpiece in position, and make the cut close to the
clamping point in order to minimize workpiece vibration.
2. When cutting conduit pipe or angle iron, clamp the workpiece in a vise, if
possible, and cut close to the vise.
17196 Manual_Revised_09 0526 Page 16 17196 Manual_Revised_09 0526 Page 17

3. To cut thin sheet material, "sandwich" the material between pieces of
hardboard or plywood, and clamp the layers together in order to reduce
vibration and tearing of the material.
_1, WARNING: To ensure safety and reliability, all repairs should be performed
by a qualified service technician at a Sears Service Center.
_, WARNING: For your safety, always turn off the switch and unplug the
reciprocating saw from the power source before performing any maintenance or
cleaning.
Periodic maintenance of your reciprocating saw allows for long life and trouble-
free operation. The saw can generate considerable quantities of cutting residue.
A cleaning, lubrication, and maintenance schedule should be maintained.
As a common-sense and preventive maintenance practice, follow these
recommended steps:
• Inspect the blade; check it for wear or damage.
Keep the ventilation slots of the motor clean to prevent overheating of the
motor. Electric tools are subject to accelerated wear and possible premature
failure when they are used to work on fiberglass boats and sports cars,
wallboard, spackling compounds or plaster. The chips and grindings from
these materials are highly abrasive to electrical tool parts, such as bearings,
brushes, commutators, etc. Consequently, it is not recommended that
this tool be used for extended work on any fiberglass material, wallboard,
spackling compound, or plaster. During any use on these materials, it is
extremely important that the tool is cleaned frequently by blowing with an air
jet.
• Use a soft clean and damp cloth to wipe the tool housing. A mild detergent
can be used but nothing like alcohol, gasoline or other cleaning agent. Never
use caustic agents to clean plastic parts.
_, WARNING: Always wear safety goggles or safety glasses with side shields
during power tool operations or when blowing dust. If operation is dusty, also
wear a dust mask.
A_, WARNING: When changing a blade immediately after operation, allow the
blade to cool before removing it to avoid possible burning.
A_, WARNING: Keep the tool's air vents unclogged and clean at all times.
A_, WARNING: Avoid using solvents when cleaning plastic parts. Most plastics
are susceptible to damage from various types of commercial solvents and may
be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease,
etc.
_, WARNING: Do not at any time let brake fluids, gasoline, petroleum-
based products, penetrating oils, etc. to come in contact with plastic parts.
Chemicals can damage, weaken or destroy plastic which may result in serious
personal injury.
A_, WARNING: Water must never come into the tool.
REPLACEMENT OF CARBON BRUSHES (Fig. 12)
Replacement brush sets are I
available through Sears Parts I Fig. 12
and Repair Centers.
1. Unplug the saw before
inspecting or replacing
brushes.
2. Open the left or right cover
by loosening the locking
screw.
3. Replace the carbon bushes
and keep the brushes clean
and sliding freely in their
guide channels.
Locking screw
NOTE: To reinstall the same brushes, make sure the brushes go back in the
same way they came out. This will avoid a break-in period.
4. Install the left/right covers and tighten the locking screw, but do not over-
tighten. The saw should be allowed to "RUN IN" (run at no-load without a
blade) for 5 minutes before use, to seat the new brushes properly.
1
PROBLEM CAUSE SOLUTION
The saw will not start Not plugged into power Plug the saw into a
source power source
Blade cannot be Saw dust in the clamp Clean the clamp slot
removed slot with brush
17196 Manual_Revised_09 0526 Page 18 17196 Manual_Revised_09 0526 Page 19

Reciprocating Saw MODEL NUMBER 320.17196
Always mention the Model Number when ordering parts for this tool
29
28
15
1 3320686000 Right Handle 1
2 3320685000 Left Handle 1
3 3124207000 Right Cover 1
4 3124206000 Left Cover 1
5 4900272000 Speed Adjustor 1
6 4930004000 Connecter 1
7 4870378000 Switch 1
8 4540017000 Power Supply Indicator 1
9 4890462000 PCB Assembly 1
10 3120234000 Cord Anchorage 1
11 5610024000 Tapping Screw 2
12 3124301000 Indicator Cover 1
13 5610093000 Tapping Screw 2
14 5610035000 Tapping Screw 2
15 5610103000 Tapping Screw 5
16 4960260000 Carbon Brush 2
17 2800164000 Brush Holder 2
18 3660271000 Snailed Spring 2
19 5610006000 Tapping Screw 4
20 5610010000 Tapping Screw 1
21 3124933000 Motor Housing 1
22 3120993000 Bearing Holder 1
23 5700008000 Ball Bearing 1
24 3700796000 Terminal 4
25 2740115000 Stator 1
26 5610049000 Tapping Screw 2
27 3124205000 Fan Baffle 1
17196 Manual_Revised_09 0526 Page 2117196 Manual_Revised_09 0526 Page 20

28 2750841000 Rotor 1
29 3704086000 Bearing Clamping Plate 1
30 3700335000 Washer 1
31 3121057000 Rubber Ring 1
32 5700015000 Ball Bearing 1
33 5660013000 Circlips For Shaft 1
34 3124208000 Support 1
35 3420653000 Gear Case 1
36 5660029000 E Ring 1
37 3124150000 Limit Plate 1
38 3402303000 Pendulum Lever Set 1
39 3660050000 Spring B 1
40 3700191000 Cap 1
41 5610045000 Tapping Screw 4
42 3124131000 Front Handle 1
43 3704264000 Front Handle Support 1
44 5650015000 Spring Washer 2
45 5620018000 Hexagon Socket Screw 2
46 3122839000 Screw Cover 2
47 2820166000 Pivot Shoe 1
48 5700182000 Needle Bearing 1
49 5660013000 Circlips For Shaft 1
50 5620396000 Screw with Washer 2
51 2822482000 Gear Set 1
52 3704188000 Counterweight 1
53 5620074000 Screw 1
54 3700352000 Washer 1
55 3551281000 Crank Roller 1
17196 Manual_Revised_09 0526 Page 22
56 5670186000 Pin 1
57 3520336000 Oil Impreging Bearing 1
58 3700197000 Washer 1
59 3550169000 Crank Roller 1
60 5620399000 Hexagon Socket Screw 2
61 3660375000 Spring 2
62 3420830000 Bevel Support 1
63 3520255000 Guiding Bearing 1
64 3704273000 Bearing Clamping Plate 1
65 5650007000 Spring Washer 2
66 5610030000 Thread Forming Screw 2
67 5670185000 Pin 1
68 3700546000 Felt Block 2
69 2822522000 Plunger Assy 1
70 5660032000 Circlips For Shaft 1
71 3123512000 Sleeve 1
72 3660386000 Torsion Spring 1
73 5670199000 Pin 1
74 3551279000 Bush 1
75 5670182000 Pin 1
76 3420679000 Rotate Bush 1
77 5660145000 Circlips For Shaft 1
78 3420826000 Gear Case Cover 1
79 3402195000 Lever 1
80 3660260000 Torsion Spring 1
81 3550727000 Shaft 1
82 5610057000 Thread Forming Screw 4
83 3121045000 Cord Guard 1
17196 Manual_Revised_09 0526 Page 23

[_:e) i =
84 4810002000 Power Cord & Plug 1
85 5680031000 Hexagon Wrench 1
86 4930008000 Sleeve 2
87 4930038000 Receptacle 2
88 4860006000 Inner Wire 5
89 4930094000 Sleeve 2
90 4930030000 Receptacle 4
91 4930061000 Shark Teeth Terminal 4
92 5700025000 Needle Bearing 1
93 5670194000 Pin 1
94 3123891000 LED Holder 1
95 4890433000 PCB Assembly 1
96 3123890000 LED Cover 1
97 5620033000 Screw 2
17196 Manual_Revised_09 0526 Page 24 17196 Manual_Revised_09 0526 Page 25

Your Home
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Forrepairofcaw-initemslikevacuumslawnequipment
i and electronics call anytime for the location of the nearest
Sears Parts & Repair Service Center
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TOpurchase a protection agreement on a product serviced by Sears:
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