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Craftsman Incredi-Pull 316.794450 User manual

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Operator's Manual
M
2-Cycle
Electric Start Capable
WEEDWACKER® GAS TRIMMER
Model No. 316.794450
U_F_VABLE STArTinG EA $ E _
CAUTION: Before using this product,
read this manual and follow all its Safety
Rules and Operating instructions.
,, SAFETY
*ASSEMBLY
*OPERATION
*MAINTENANCE
*PARTS LIST
*ESPANOL, R 19
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Visit our website: www.craftsman.com
769-07749 P00 01/12
TABLEOFCONTENTS
Safety............................................... 2
Warranty............................................. 5
KnowYourUnit........................................ 6
Specifications......................................... 6
Assembly............................................. 7
OilandFuel........................................... 9
StartingandStopping.................................. 10
Operation............................................ 12
Maintenance......................................... 13
CleaningandStorage.................................. 16
SpeedStartTM Accessory ............................... 16
Troubleshooting ....................................... 17
Repair Protection Agreements ........................... 18
Parts List ............................................ 38
Service Numbers .............................. Back Cover
All information, illustrations and specifications in this manual are based
on the latest product information available at the time of printing. We
reserve the right to make changes at any time without notice.
The purpose of safety symbols is to attract your attention to
possible dangers. The safety symbols, and their explanations,
deserve your careful attention and understanding. The safety
warnings do not by themselves eliminate any danger. The
instructions or warnings they give are not substitutes for proper
accident prevention measures.
SYMBOL MEANING
DANGER: Signals an EXTREME hazard.
Failure to obey a safety DANGER signal WILL result in
serious injury or death to yourself or to others.
WARNING: Signals a SERIOUS hazard.
Failure to obey a safety WARNING signal CAN result in
serious injury to yourself or to others.
CAUTION: Signals a MODERATE hazard.
Failure to obey a safety CAUTION signal MAY result in
property damage or injury to yourself or to others.
NOTE: Advises you of information or instructions vital to the
operation or maintenance of the equipment.
SPARK ARRESTOR NOTE
NOTE: For users on U.S. Forest Land and in the states of
California, Maine, Oregon and Washington. All U.S. Forest Land
and the state of California (Public Resources Codes 4442 and
4443), Oregon and Washington require, by law that certain internal
combustion engines operated on forest brush and/or grass-covered
areas be equipped with a spark arrestor, maintained in effective
working order, or the engine be constructed, equipped and
maintained for the prevention of fire. Check with your state or local
authorities for regulations pertaining to these requirements. Failure
to follow these requirements could subject you to liability or a fine.
This unit is factory equipped with aspark arrestor. Replacement
requires Muffler Assembly Part #753-06418, installed at a Sears
Parts & Repair Service Center.
CALiFORNiA PROPOSITION 65
WARNING: Engine exhaust, some of its constituents and
certain finished components contain or emit chemicals known
to the State of California to cause cancer and birth defects or
other reproductive harm. Wash hands after handling.
Read the operator's manual and follow all warnings and safety
instructions. Failure to do so can result in serious injury to the
operator and/or bystanders.
•iMPORTANT SAFETY iNSTRUCTiONS
READ ALL iNSTRUCTiONS BEFORE OPERATING
I'1
o
o
o
o
o
o
WARNING: When using the unit, all safety rules must be
followed. Please read these instructions before operating
the unit in order to ensure the safety of the operator and any
bystanders. Please keep these instructions for later use.
Read the instructions carefully. Be familiar with the controls and
proper use of the unit.
Do not operate this unit when tired, ill or under the influence of
alcohol, drugs or medication.
Children must not operate the unit. Teens must be accompanied
and guided by an adult.
Inspect the unit before use. Replace damaged parts. Check for
fuel leaks. Make sure all fasteners are in place and secure.
Replace parts that are cracked, chipped, or damaged in any way.
Only use the trimming line described in the Specifications section
of this manual. Never use metal-reinforced line, wire, chain or
rope. These can break off and become dangerous projectiles.
Be aware of risk of injury to the head, hands and feet.
Clear the area to be cut before each use. Remove rocks, broken
glass, nails, wire, string and other objects which may be thrown
or become entangled in the trimmer attachment. Clear the area
of children, bystanders and pets; keep them outside a 50-foot
(15 m) radius, at a minimum. Even then, they are still at risk from
thrown objects. Encourage bystanders to wear eye protection. If
you are approached, stop the unit immediately.
Squeeze the throttle control and check that it returns
automatically to the idle position. Make all adjustments or
repairs before using the unit.
SAFETY WARNINGS FOR GAS UNITS
WARNING: Gasoline is highly flammable and its vapors
can explode if ignited. Take the following precautions:
• Store fuel only in containers specifically designed and approved
for the storage of such materials.
Always stop the engine and allow it to cool before filling the
tank. Never remove the fuel tank cap or add fuel when the
engine is hot. Always loosen the fuel tank cap slowly to relieve
any pressure in the tank before fueling.
Always mix and add fuel in a clean, well-ventilated outdoor area
where there are no sparks or flames. DO NOT smoke.
Never operate the unit without the fuel cap securely in place.
Avoid creating a source of ignition for spilled fuel. Wipe up any
spilled fuel from the unit immediately, before starting the unit.
Move the unit at least 30 ft. (9.1 m) from the fueling source and
site before starting the engine. DO NOT smoke.
Never start or run the unit inside a closed room or building.
Breathing exhaust fumes can kill. Operate this unit only in a well
ventilated outdoor area.
]
WHILE OPERATING
Wear safety glasses or goggles that meet current ANSI
standards and are marked as such. Wear ear/hearing protection
when operating this unit. Wear a face or dust mask if the
operation is dusty.
Wear heavy long pants, boots, gloves and a long sleeve shirt. Do
not wear loose clothing, jewelry, short pants, sandals or go
barefoot. Secure hair above shoulder level.
The trimmer attachment shield must always be in place while
operating the unit. Do not operate unit without both trimming
lines extended, and the proper line installed. Do not extend the
trimming line beyond the length of the shield.
This unit has a clutch. The cutting head remains stationary when
the engine is idling. If it does not, take the unit to a Sears or
other qualified service dealer for an adjustment.
Adjust the handle to provide the best grip.
Be sure the trimmer attachment is not in contact with anything
before starting the unit.
Use the unit only in daylight or good artificial light.
Avoid accidental starting. Be in the starting position whenever
pulling the starter rope. The operator and unit must be in a stable
position while starting. Refer to Starting and Stopping.
Use the right tool. Only use this tool for its intended purpose.
Always hold the unit with both hands when operating. Keep a
firm grip on both handles or grips.
Keep hands, face, and feet away from all moving parts. Do not
touch or try to stop the trimmer attachment when it rotates.
Do not touch the engine, gear housing or muffler. These parts get
extremely hot from operation, even after the unit is turned off.
Do not operate the engine faster than the speed needed to cut, trim
or edge. Do not run the engine at high speed when not cutting.
Always stop the engine when cutting is delayed or when walking
from one cutting location to another.
If you strike or become entangled with a foreign object, stop the
engine immediately and check for damage. Do not operate
before repairing damage. Do not operate the unit with loose or
damaged parts.
Turn the engine to off and disconnect the spark plug for
maintenance or repair.
• Use only original equipment manufacturer (OEM) replacement
parts and accessories for this unit, as listed in the Parts List
section of this manual. Use of any other parts or accessories
could lead to serious injury to the user, or damage to the unit,
and void the warranty.
Keep the unit clean of vegetation and other materials that may
become lodged between the cutting head and shield.
To reduce fire hazard, replace a faulty muffler and spark arrestor.
Keep the engine and muffler free from grass, leaves, excessive
grease or carbon build up.
OTHER SAFETY WARNINGS
Never store the unit with fuel in the tank, inside a building where
fumes may reach an open flame (pilot lights, etc.) or sparks
(switches, electrical motors, etc.).
Allow the engine to cool before storing or transporting. Be sure
to secure the unit while transporting.
Store the unit in a dry place, secured or at a height to prevent
unauthorized use or damage. Keep out of the reach of children.
Never douse or squirt the unit with water or any other liquid.
Keep handles dry, clean and free from debris. Clean after each
use, see Cleaning and Storage instructions.
Keep these instructions. Refer to them often and use them to
instruct other users. Ifyou loan this unit to others, also loan
them these instructions.
SAVE THESE iNSTRUCTiONS
3
,,SAFETY & iNTERNATiONAL SYMBOLS ,,
This operator's manual describes safety and international symbols and pictographs that may appear on this product. Read the operator's
manual for complete safety, assembly, operating and maintenance and repair information.
SYMBOL MEANING MEANING
_L o SAFETY ALERT SYMBOL
,_ = Indicates danger, warning or caution. May be used in
I conjunction with other symbols or pictographs.
O e READ OPERATOR'S MANUAL
WARNING: Read the operator's manual(s) and
follow all warnings and safety instructions. Failure to
do so can result in serious injury to the operator
. and/or bystanders.
4t _ . WEAR EYE AND NEARING PROTECTION
WARNING: Thrown objects and loud noise can
_---I_i! I cause severe eye injury and hearing loss. Wear eye
Pprotection meeting current ANSI standards and ear
protection when operating this unit. Use a full face
shield when needed.
_ • UNLEADED FUEL
Always use clean, fresh unleaded fuel.
• OiLRefer to operator s manual for the proper type of oil.
oDO NOT USE E85 FUEL iN THIS UNiT
WARNING: It has been proven that fuel containing
greater than 10% ethanol will likely damage this
engine and void the warranty.
SYMBOL
=PRIMER BULB
Push primer bu!bl fu!ly and Sl0wiy110 timeS:
mTHROWN OBJECTS AND ROTATING CUTTER CAN
CAUSE SEVERE iNJURY
WARNING: Sina!! objectS can be Propelled at high
speed, causing injury•Keep away from the rotating rotor.
mKEEP BYSTAN DERS AWAY
WARNING: KeepaHbystanderS especially Children
and petsl at least 50 feet (15 m)from the operating area:
, not SURFACE
WARNING: Do not touch a hot muffler or cylinderi
maY get burned, TheSe parts get extremely hot
a_l_/_%_;_l_}/),from oPeration: When turned off they remain hot ford
. short time.
._ _SHARP BLADE
WARNING: shaiP blade on trimmer attachment
shield. To prevent serious injury,do not touch the !ine
cutting bladel
CRAFTSMANTWO YEAR FULL WARRANTY
FOR TWO YEARS from the date of purchase, this product is warranted against any defects in material or workmanship. A defective product
will receive free repair or replacement if repair is unavailable.
ADDITIONAL LIMITED WARRANTY on TRIMMER SHAFTS
FOR THE THIRD THROUGH TENTH YEAR from the date of purchase, the outer metal housing of the upper and lower trimmer shafts is
warranted against any defects in material or workmanship. With proof of purchase, a new housing will be supplied free of charge. You are
responsible for the labor cost of installation. This additional coverage does not apply to inner trimmer shaft components.
For warranty coverage details to obtain free repair or replacement, visit the web site: www.craftsman.com
This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT include:
• Expendable items that can wear out from normal use within the warranty period, such as cutting line, spark plugs, or filters.
• Product damage resulting from user attempts at product modification or repair or caused by product accessories.
• Repairs necessary because of accident or failure to operate or maintain the product according to all supplied instructions.
• Preventive maintenance, or repairs necessary due to improper fuel mixture, contaminated or stale fuel.
This warranty is void if this product is ever used while providing commercial services or if rented to another person.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
5
APPLiCATiONS
Asatrimmer: Muffler Spark Plug
• Cutting grass and light weeds. Starter X
= Edging _,_Choke Lever
• Decorative trimming around trees, fences, etc. Rope Grip_ __i--------
Other optional accessories may be used with this unit. Shaft Grip. _(;b-_
. ss oo. ,oo so oo,o o oo,o _\_
#2 Phillips screwdriver _o _ AircoverFilter
• 3/8" Socket Handle
Fuel Cap
ttle
_J Control
Shaft Housing
JJ Convertible TM Primer Bulb
cuTp?p.ead
Hassle Free TM __
Cutting Head
Line Cutting Blade
Engine Type ........................................................................................ Air-Cooled, 2-Cycle
Displacement ....................................................................................... 25 cc (1.52 cu. in.)
Idle Speed RPM ...................................................................................... 3,200 - 4,400 rpm
Operating RPM ........................................................................................... 6,500+ rpm
Spark Plug Gap .................................................................................... 0.025 in. (0.635 mm)
Spark Plug .......................................................................... Champion® RDJ7J or equivalent plug
Lubrication ........................................................................................... Fuel/Oil Mixture
Fuel/Oil Ratio .................................................................................................. 40:1
Fuel Tank Capacity ...................................................................................... 10 oz. (296 ml)
Approximate Unit Weight (No fuel, with cutting head, cutting head shield and handle) ........................... 10 - 11 Ibs. (4.5 - 5 kg)
Trimmer Mechanism ................................................................................. Hassle FreeTM Head
Trimming Line ................................................ 0.110 in. (2.79 mm) Medium Hassle FreeTM XTRA QUIET Spiral Line
Cutting Path Diameter .................................................................................. 14 in. (35.56 cm)
* All specifications are based on the latest product information available at the time of printing. We reserve the right to make changes at any
time without notice.
iNSTALLiNG THE CUTTING HEAD SHIELD
_ WARNING: To prevent serious personal injury, never ]
operate the unit without the cutting head shield in place.
Use the following instructions if the cutting head shield is not
installed. Use only the instructions that apply to the type of shaft
and shield equipped with this unit.
1. Place the cutting head shield onto the mount bracket. Align the
holes in the cutting head shield with the holes in the mount
bracket. (Fig. 1)
2. Screw the 2 screws through the mount bracket and into the
cutting head shield until finger tight.
3. Using a #2 Phillips screwdriver, tighten the screws until the
cutting head shield is firmly in place. Tighten the screws equally.
The gap between the mount bracket and the cutting head shield
should be the same on each side.
_ __ Screws (2}
Cutting Head \ \ /7' /_
Shield \ \
Mount Bracket
Fig. 1
ADJUSTING THE HANDLE
If the handle requires adjustment:
1. Loosen the bolt with a 3/8" socket (Fig. 2).
2. While holding the unit in the operating position (Fig. 10), move
the handle to the location that provides the best grip. Place it a
minimum of 6 inches (15.24 cm) from the end of the shaft grip
(Fig. 2).
3. Tighten the bolt with a 3/8" socket until the handle is secure.
Shaft Grip
Minimum 6 in.
(15.24cm)
Bolt J
Fig. 2
Handle
Shaft
Housing
OPERATING THE CONVERTIBLE TM COUPLER SYSTEM
[__J WARNING: To avoid serious personal injury and |
|
damage to the unit, shut the unit off before removing or 1
installing an attachment.
NOTE: To make installing or removing the attachment easier, place
the unit on the ground or on a work bench.
installing the Trimmer Attachment or Other Attachment
NOTE: Remove the protective cap and gray spacer from the upper
and lower shafts prior to assembling the attachment.
1. Turn the knob counterclockwise to loosen (Fig. 3).
2. While firmly holding the trimmer attachment or other attachment,
push it straight into the Convertible TM coupler until the release
button snaps firmly into the primary hole (Fig. 5).
NOTE: Aligning the release button with the guide recess will help
installation (Fig. 4).
3. Turn the knob clockwise to tighten (Fig. 3).
c,o,,ooe,o eo e atn thsuntesu ethatthe!
release button is fully snapped into the primary hole (Fig. 5),
and that the knob (Fig. 3) is securely tightened.
For decorative edging with the line head trimmer attachment, lock
the release button of the attachment into the 90 ° hole (Fig. 3).
Removing the Trimmer Attachment or Other Attachment
1. Turn the knob counterclockwise to loosen (Fig. 3).
2. Press and hold the release button (Fig. 4).
3. While firmly holding the upper shaft housing, pull the trimmer
attachment or other attachment straight out of the Convertible TM
coupler (Fig. 5).
The Convertible TM Coupler System
The Convertible TM coupler system enables the use of these optional
attachments.
• Edger
• Cultivator
• Turbo Blower
• Brushcutter
• Pole Saw
• Hedge Trimmer
• Straight-shaft trimmer
• Curved-shaft trimmer
_ ARNING; Before you begin using any attachment, |
read and understand the manual that came with the 1
attachment. Follow all safety information contained within.
_ CAUTION: These attachments are to be snapped into l
the primary hole only. Using the wrong hole could lead to
personal injury or damage to the unit.
90° Edging Hole
(Trimmer Only)
Fig. 3
Knob
Convertible TM Release Button
Coupler
Guide Recess
Fig. 4
Primary Hole
Upper Shaft
Housing Lower Shaft
Housing
Fig. 5
OiL AND FUEL MiXiNG iNSTRUCTiONS FUELING THE UNiT
The use of old and/or improperly mixed fuel is the most common cause
of performance problems. Use only fresh, clean unleaded gasoline.
Follow the instructions carefully for the proper gasoline/oil mixture.
Definition of Blended Fuels
Today's fuels are often a blend of gasoline and oxygenates such as
ethanol, methanol or MTBE (ether). Alcohol-blended fuel absorbs
water. As little as 1% water in the fuel can make fuel and oil
separate, forming acids when stored. ALWAYS use fresh fuel (less
than 30 days old).
NOTE: Dispose of old fuel according to federal, state and local
regulations.
Using Blended Fuels
If using a blended fuel:
• Always use the fresh fuel mix explained in your operator's manual
Use the fuel additive STA-BIL® or an equivalent
Always agitate the fuel mix before fueling the unit
Drain the tank and run the engine dry before storing the unit
_WARNING: DO NOT USE E85 FUEL IN THIS UNIT. It |
I
has been proven that fuel containing greater than 10% J
ethanol will likely damage this engine and void the warranty.
Using Fuel Additives
The bottle of 2-cycle oil provided with this unit contains a fuel
additive to help inhibit corrosion and minimize gum deposits.
Always use the brand of 2-cycle oil that came with this unit. If this is
unavailable, use a 2-cycle oil designed for air-cooled engines and
mix it with a fuel additive, such as STA-BIL Fuel Stabilizer or an
equivalent. Add 0.8 oz. (23 ml) of fuel additive per gallon of fuel,
according to the instructions on the container. NEVER add fuel
additives directly to the unit's fuel tank.
WARNING: Gasoline is extremely flammable. Ignited
vapors may explode. Always stop the engine and allow it
to cool before filling the fuel tank. Do not smoke while
filling the tank. Keep sparks and open flames at a distance
from the area.
WARNING: Remove the fuel cap slowly to avoid injury
from fuel spray. Never operate the unit without the fuel cap
securely in place.
WARNING: Add fuel in a clean, well ventilated outdoor
area. Wipe up any spilled fuel immediately. Avoid creating
a source of ignition for spilled fuel. Do not start the engine
until fuel vapors dissipate.
1. Position the unit with the fuel cap facing up.
2. Remove the fuel cap.
3. Place the fuel container spout into the fill hole on the fuel tank
and fill the tank.
NOTE: Do not overfill the tank.
4. Wipe up any fuel that may have spilled.
5. Reinstall the fuel cap.
6. Move the unit at least 30 ft. (9.1 m) from the fuel container and
the fueling site before starting the engine.
Mixing the Fuel
NOTE: This unit comes with a 3.2 oz. bottle of 2-cycle oil. To obtain
the correct fuel mixture described below, pour the entire bottle
into one gallon of unleaded gasoline.
CAUTION: For proper engine operation and maximum
reliability, pay strict attention to the gasoline and oil mixing
instructions on the 2-cycle oil bottle. Using improperly
mixed fuel can severely damage the engine.
Thoroughly mix the proper ratio of unleaded gasoline with 2-cycle
engine oil. Do not mix them directly in the unit's fuel tank. Use a
separate fuel can. Use a 40:1 gasoline/oil ratio. See the table below
for specific gasoline and oil mixing ratios.
Unleaded gasoline
1 gallon U.S.
(3.8 liters}
1liter
2=cycle oil
3.2 fL oz.
(95ml)
25 rnl
MIXING RATIO =40:1
9
I_ IWARNING: Operate this unit only in a well-ventilated
!outdoor area. Carbon monoxide exhaust fumes can be
lethal in a confined area.
[__J ARNING: Avoid accidentally starting the unit. To avoid
serious injury, the operator and the unit must be in a stable J
position when pulling the starter rope (Fig. 9).
STARTING INSTRUCTIONS
1. Mix gasoline with oil. Refer to Oil and Fuel Mixing Instructions.
2. Fill the fuel tank. Refer to Fueling the Unit.
NOTE: There is no need to turn the unit on. The On/Off switch is in
the ON (I) position at all times (Fig. 6).
3. Slowly press and release the primer bulb 10 times (Fig. 7). If fuel
cannot be seen in the primer bulb, press and release the primer
bulb until fuel is visible.
4. Flip the choke lever clockwise until it clicks (Fig. 8).
5. Crouch in the starting position (Fig. 9).
6. DO NOT squeeze the throttle control (Fig. 6). Pull the starter rope
with a controlled and steady motion until the unit starts (Fig. 9).
NOTE: This unit uses the INCREDI-PULL TM starting system, which
significantly reduces the effort required to start the engine.
7. Idle the engine for 5 to 10 seconds. If the unit stops during this
time, squeeze the throttle control and pull the starter rope in a
controlled and steady motion until the unit starts.
8. Squeeze and hold the throttle control. Allow the engine to warm
up for 30 to 60 seconds.
NOTE: The engine is properly warmed up when it accelerates
without hesitation.
IF... the engine does not start, begin the starting procedure with
step 3.
IF... the unit is hot and fails to start within 3 pulls of the starter rope,
squeeze the throttle control and pull the starter rope with a
controlled and steady motion until the unit starts.
STOPPING iNSTRUCTiONS
1. Release the throttle control and allow the engine to idle.
2. Press and hold the On/Off switch in the OFF (O) position until
the engine comes to a complete stop (Fig. 6).
Fig. 6
Throttle Control
S
Fig. 7
Primer Bulb
Choke Lever
Fig. 8
Starter Rope Grip Starting
Position
Throttle Control
Fig. 9
10