Creative Play FORT BELKNAP User manual

FORT BELKNAP
Installation Instructions
REF: ZM101 - FORT BELKNAP
pg 1 of 30

pg 2 of 30 REF: ZM101 - FORT BELKNAP
PARTS required
x2 (Tunnel long Part) x1 (Tunnel short Part)
x1 (ROPE BRIDGE )
x1 (RAMP ROPE )
x1 (CLATTERBRIDGE 2.0)
x1 (NET RAMP)
x1 (2m Spiral SLIDE)

pg 3 of 30 REF: ZM101 - FORT BELKNAP
PLAYTEC required
x1 (FRONT RAMP)
x16 (L ROOF)
x12 (PLAYTEC L) x15 (PLAYTEC T)
x7 (LEFT ROOF)
x1 (BOTTOM TALKING TUBE)
x1 (TOP TALKING TUBE)
x1 (LEFT RAMP ROOF)
x1 (CLIMBING WALL)
x2 (HALF RING)
x2 (TUNNEL COVER)
x1 (SLIDE COVER)
x7 (RIGHT ROOF) x1 (RIGHT RAMP ROOF)
x2 (CLIMBING WALL SIDES)
x2 (FIREFIGHTERS POLE SIDES)

pg 4 of 30 REF: ZM101 - FORT BELKNAP
HEXBOARD required
x1 (BOTTOM RAMP)
x1 (FRONT FLOOR)
x2 (120x90 FLOOR)
x2 (120x90 CLATTERBRIDGE FLOOR) x1 (Cover)
x1 (MIDDLE SEAT)
x1 (FRONT RIGHT SEAT)x1 (FRONT LEFT SEAT)
x1 (BACKLEFT SEAT)
x1 (90 SIDE)
x2 (120 SIDE)
x1 (CENTER SEAT)
x1 (TOP RAMP)

pg 5 of 30 REF: ZM101 - FORT BELKNAP
CODE TYPE SIZE QTY
ZM101a 120x90 400 16
ZM101b 120x90 1920 6
ZM101c 120x90 3600 1
ZM101d 120x90 3600 1
ZM101e 120x90 3600 1
ZM101f 120x90 3600 1
ZM101g 120x90 3600 1
TIMBERS required
120 x 90 timber 90 x 90 timber
90 x 90 timber
Half round timber
ZM101h 120x90 3600 1
ZM101i 120x90 3600 1
ZM101j 120x90 3600 1
ZM101k 120x90 3600 1
ZM101l 120x90 3600 1
ZM101m 120x90 3600 2
ZM101n 120x90 3600 2
ZM101o 120x90 3600 1
ZM101p 120x90 3600 1
ZM101q 120x90 965 7
ZM101r 120x90 520 2
ZM101t 120x90 3600 2
ZM101v 120x90 3600 2
ZM101w 120x90 2100 2
ZM101x 120x90 935 4
ZM101y 120x90 2100 1
ZM101z 120x90 2100 1
ZM101aq 120x90 3350 1
CODE TYPE SIZE QTY
ZM101aa 90x90 1000 8
ZM101ai 90x90 2763 1
ZM101aj 90x90 905 4
ZM101ak 90x90 1920 4
ZM101al 90x90 1145 1
ZM101am 90x90 965 1
ZM101an 90x66 1145 2
ZM101ao 90x66 1145 2
ZM101s 90x90 2100 1
CODE TYPE SIZE QTY
ZM101-r1 1/2 ø100 1400 80
ZM101-r2 1/2 ø100 965 7
ZM101-r3 1/2 ø100 1200 42
ZM101-r4 1/2 ø100 760 30
ZM101-r5 1/2 ø100 840 40
ZM101-r6 1/2 ø100 1862 14
ZM101-r7 1/2 ø100 692 7
ZM101-r8 1/2 ø100 2000 21
ZM101-r9 1/2 ø100 1650 10
ZM101ab 90x90 910 8
ZM101ac 90x90 1665 2
ZM101ad 90x90 1665 2
ZM101ae 90x90 1145 1
ZM101af 90x90 1258 2
ZM101ag 90x90 935 1
ZM101ah 90x90 1145 3
aq x4 (66x17.5mm SLATS)

pg 6 of 30 REF: ZM101 - FORT BELKNAP
METAL required
FIXINGS required
x1 (Firefighters Pole)
x1 (Firefighters POLE RING)
x64 (METAL PLATE)
x8 (M12 x 230 Square Cup HEX bolt)
x4 (M12 x 210 Square Cup HEX bolt)
x27 (M12 x 200 Square Cup HEX bolt)
x6 (M12 x 170 Square Cup HEX bolt)
x18 (M12 x 150 Square Cup HEX bolt) x80(M12 ‘NYLOC’)
x70 (end caps) x46 (FM120 ‘Brass screws’)
x900 (FM80 ‘Brass screws’)
x60 (7.5 x 50 ‘Brass screws’)
TOOLS required

pg 7 of 30 REF: ZM101 - FORT BELKNAP
Foundation Details
350 Concrete + 150 Soil
FIG.1
600 Concrete + 150 Soil
120
90
90 x 90
90 x 90
Clatterbridge
Ramp
NET
Ramp
Spiral
Slide
Firefighters
Pole
Rope
Bridge
Tunnel

pg 8 of 30 REF: ZM101 - FORT BELKNAP
= MINIMUM SPACE
= SURFACE AREA
Surfacing Details

pg 9 of 30 REF: ZM101 - FORT BELKNAP
Attach the Timbers ZM101a to the Timbers
ZM101c/d/e/f /g/h/i/j/k/l/m/n/o/p and install them
Follow fundation details and using 128 x FM80 ‘Brass Screws’
1
NOTES:
Attach one plate on every side, with staggered
heights (16 POST = 64PLATES)
Installation Instructions
FRONT
a
a
a
a
bb
c
d
e
f
g
h
i
j
aa
a
a
a
BACK
Counterbores
facing outside
a
k
l
m
n
o
p
n
m
a
aa
a
a
a
a

pg 10 of 30 REF: ZM101 - FORT BELKNAP
Attach the FLOORS to the Timbers ZM101c/d/e/f /g/h/i/j/k/l/m/n/o/p
Using M12 - 16x 150mm square cup bolt / 16x NYLOCS / 16x COVERED END CAPS
Attach the Timbers ZM101w/y/z to the timbers ZM101e/f/g/h
Using M12 - (4x 200mm), (4x230mm) SQUARE CUP HEX BOLTS/ 8x NYLOCS / 4x COVERED END CAPS
2
3
Installation Instructions
QTY x4
120
90
w
c
e
f
g
h
w
y
z

pg 11 of 30 REF: ZM101 - FORT BELKNAP
Attach theTimbers ZM101b/q and Hexboard to the timbers
ZM101c/e/g/i
Using 15x FM80 ‘Brass Screws’
Attach theTimbers ZM101x to the timbers ZM101b/y
Using 16x FM80 ‘Brass Screws’ 4x FM120‘Brass Screws’
4
5
Installation Instructions
HEXBOARD
q
q
ceg i
b
q
b
y
x
x
xx

pg 12 of 30 REF: ZM101 - FORT BELKNAP
Attach the FRONT FLOOR to the Timbers ZM101s/y/x
Using 8x FM80 ‘Brass Screws’
Attach theTimbers ZM101x to the timbers ZM101s/y
Using 30x FM80 ‘Brass Screws’ / 4x FM120 ‘Brass Screws’
6
7
Installation Instructions
y
bb
q
q
b
rr

pg 13 of 30 REF: ZM101 - FORT BELKNAP
Attach theTimbers ZM101x to the timbers ZM101s/y
Using 14x FM80 ‘Brass Screws’ 4x FM120 ‘Brass Screws’
8
9
Installation Instructions
ak
j
po
ak
aj
aj
c
d
e
aj
q
Attach the Timbers ZM101q/ak to the timbers WO101j/o/p
Using 14x FM80 ‘Brass Screws’ 8x FM120 ‘Brass Screws’

pg 14 of 30 REF: ZM101 - FORT BELKNAP
Attach the Timbers ZM101x to the timbers ZM101s/y
Using M12 - (1x 170mm) / 1x NYLOCS / 2x FM120 ‘Brass Screws’
8
9
Installation Instructions
Attach the Timbers ZM101s/af to the timbers WO101c/e/g/i/f/h
Using M12 - (2x 230mm) ,(4x 200mm) square cup bolt / 6x NYLOCS / 2x COVERED END CAPS
e
af
aj
af
f
s
gi
h
c
ag
cd

pg 15 of 30 REF: ZM101 - FORT BELKNAP
Attach the Timbers ZM101x to the timbers ZM101s/y
Using M12 - (1x 170mm) / 1x NYLOCS / 2x FM120 ‘Brass Screws’
10
11
Installation Instructions
Attach the Timber ZM101ah to the timbers WO101o/p
Using (2x 170mm) M12 - square cup bolt / 2x NYLOCS /
p
ah
ai
i
j
p
o

pg 16 of 30 REF: ZM101 - FORT BELKNAP
Attach the HEXBOARD SEATS to the timbers ZM101s/ag/afai/ah
Using 21 x FM80 ‘Brass Screws’
10
11
Installation Instructions
aq
s
y
Attach the Timber ZM101ai to the timbers WO101s
Using (1x 170mm) (1x 200mm) M12 - square cup bolt / 2x NYLOCS / 1x Covered end cap / 8 x FM80 ‘Brass Screws’
s
ag
af
ai
ah

pg 17 of 30 REF: ZM101 - FORT BELKNAP
Attach the HALF ROUND ZM101-r9 to HEXBOARD RAMP and to the
timbers ZM101v
Using 30x FM80 ‘Brass Screws’
12
13
Installation Instructions
Attach the Timber ZM101v to the timbers WO101i/g/ac
Using (1x 170mm) (3x 200mm) M12 - square cup bolt / 4x NYLOCS / 3x Covered end cap
v
v
ig
ac
ac
r9
v
r9
r9
r9
r9
r9
r9
SIDE VIEW

pg 18 of 30 REF: ZM101 - FORT BELKNAP
Attach the Timber ZM101t to the timbers WO101c/e/ad
Using (4x 200mm) M12 - square cup bolt / 4x NYLOCS / 4x Covered end cap
14
15
Installation Instructions
Attach the Timber ZM101ad to the timbers WO101ae
Using (2x 200mm) M12 - square cup bolt / 2x NYLOCS / 2x Covered end cap
ad
ad
ad
ad
c
e
t
t
ae

pg 19 of 30 REF: ZM101 - FORT BELKNAP
Attach the TUNNEL PARTS, PLAYTEC COVERS AND TIMBERS
WO101ao/an
Using 14x FM 80Brass Screws and TUNNEL FIXINGS
*Holes on the PLAYTEC PIECES TO BE DRILLED ON SITE
16
17
Installation Instructions
Attach the Timber ZM101ah to the timbers WO101h/j/o/p
Using (4x 200mm) M12 - square cup bolt / 4x NYLOCS / 4x Covered end cap
ah ah
j
o
p
h
ao
ao
an
an
*TUNNEL PLAYTEC
2x *HALF RING PLAYTEC
TUNNEL LONG PART
TUNNEL LONG PART
*TUNNEL PLAYTEC
TUNNEL SHORT PART

pg 20 of 30 REF: ZM101 - FORT BELKNAP
18 Attach the ASSEMBLY to the Timber ZM101ah to the timbers
WO101ae
Using (4x 200mm) M12 - square cup bolt / 4x NYLOCS / 4x Covered end cap / 18x FM80 Brass Screws
Installation Instructions
hj
ar
p o
ah
ah
d
k
l
f
Bolts
Brass Screws
Attach the ROPE BRIDGE to the TIMBERS WO101d/f/k/l and
Metal Floors
Using 8x NYLOCS / 8x Covered end cap
19
(ROPE BRIDGE )