Cross Trainer CT8500 Configuration guide

Page 1of 18
CT8500 Cross-Trainer CT85-0XXX-01 w/O Polar HR, S/N 100000 & up
General Assembly CT85-0XXX-02 w/Polar HR, S/N 100214 & up
Console Support
Assembly and
Foam Grip
Upper Arm
Pedal Lever
Assembly
Rear Drive Shrouds
w/Decals
Clevis and Front
Frame Covers
Console
Assembly
Crank Arm w/Roller
w/Snap Ring
SN:100816-Below
Crankshaft
Assembly
Anti-Lift Bracket/
Outer Pedal Covers
Final Frame Drive
Linkage Assembly
Rocker Arm
Assembly
Drive Belts/
Alternator
Crank Arm w/Roller
w/Collar
SN:100817-Above
Battery, Brackets,
and Frame Cover
Optional
Accessory Tray/
Console Support
CT85-0XXX-02
End Cap
0K61-06001-0001
Boot
0K61-06000-0000
Service Manual M051-00K61-B014
Operator Manual M051-00K20-B190
Installation Instructions M051-00K20-B167
Hardware Kit AK61-00040-0000
Optional: Chest Strap
SK40-00045-0002 Medium
SK40-00045-0003 Small
SK40-00045-0004 Large
Rocker Arm Covers
CT85-0XXX-01
Optional
Accessory Tray/
Console Support
CT85-0XXX-01
Rocker Arm Covers
CT85-0XXX-02
Rev. 07/05/05

Page 2of 18
CT8500 Cross-Trainer CT85-0XXX-01 w/O Polar HR, S/N 100000 & up
Drive Belts and Alternator CT85-0XXX-02 w/Polar HR, S/N 100214 & up
Drive Belt
0K61-02701-0000
Intermediate Bracket
0K61-02400-0001
Alternator Pivot Bolt
0017-00101-0964
Alternator Strap Bolt (2)
0017-00101-0986
Flange Lock Nut
0017-00103-0188
Alternator Strap
w/Insert
0K61-02601-0000
Intermediate
Pulley Bolt
0017-00101-1651
Alternator Belt
0K53-01184-0000
Intermediate Pulley Assy
AK61-00061-0000
Lock Nut
0017-00103-0117
Alternator to PCB Cable
(not shown)
AK61-00017-0000
Alternator w/o Flywheel
0017-00009-0841
Alternator w/Flywheel
AK61-00250-0001
Alternator Brushes
0017-00009-0895
Alternator Flywheel
0K61-02500-0001

Page 3of 18
CT8500 Cross-Trainer CT85-0XXX-01 w/O Polar HR, S/N 100000 & up
CT85-0XXX-02 w/Polar HR, S/N 100214 & up
Console Support Assembly For CT85-0XXX-01 *Optional
Bolt-8
0017-00101-1645
Flat Washer-2
0017-00104-0192
Phillips Pan Bolt-4
0017-00101-1148
Console Support
Assembly
AK61-00500-0009
Polar Upgrade Kit
GK61-00002-0035
see page 14
Foam Grip-2
0K61-05008-0000
*Accessory Tray Screw-4
0017-00101-1647
*Assembly Tray
Acorn Lock Nut-4
0017-00103-0287
Decal
0K61-01200-0000
*Accessory
Tray Kit
GK61-00002-0018
Main Cable
AK61-00015-0001
Console Spacer
0K61-05009-0001
Console

Page 4of 18
CT8500 Cross-Trainer CT85-0XXX-01 w/O Polar HR, S/N 100000 & up
CT85-0XXX-02 w/Polar HR, S/N 100214 & up
Console Support Assembly For CT85-0XXX-02 *Optional
Bolt-8
0017-00101-1645
Flat Washer-2
0017-00104-0192
Phillips Pan Bolt-4
0017-00101-1148
Console Support
AK61-00500-0010
Polar Cable
AK61-00014-0001
Foam Grip-2
0K61-05008-0000
*Accessory Tray Screw-4
0017-00101-1647
*Assembly Tray
Acorn Lock Nut-4
0017-00103-0287
Decal
0K61-01200-0000
*Accessory Tray Kit
GK61-00002-0018
Main Cable
AK61-00015-0001
Console Spacer
0K61-05009-0001
Console

Page 5of 18
CT8500 Cross-Trainer CT85-0XXX-01 w/O Polar HR, S/N 100000 & up
CT85-0XXX-02 w/Polar HR, S/N 100214 & up
Console Assembly
Screw
0017-0010-1250
Battery Cover
0K36-01035-0006
Console Case (Black)
0K36-01187-0006
Screw
0017-00101-0823
Console Assembly
AK61-00026-0001R Eng/Met
AK61-00026-0003 Ger/Eur
AK61-00026-0007 Frn/Eur
AK61-00026-0008 Itl/Eur
AK61-00026-0009 Dut/Eur
Overlay Bezel
AK61-00025-0001 Eng/Met
AK61-00025-0003 Ger/Eur
AK61-00025-0007 Frn/Eur (NLA)
AK61-00025-0008 Itl/Eur (NLA)
AK61-00025-0009 Dut/Eur (NLA)
-02
version
only

Page 6of 18
CT8500 Cross-Trainer CT85-0XXX-01 w/O Polar HR, S/N 100000 & up
CT85-0XXX-02 w/Polar HR, S/N 100214 & up
Crank Arm w/Roller Assembly S/N 100817 & up
Crank Arm w/Collar Kit
GK61-00002-0030
Set Screw
1/4-20x5
0017-00101-0333
Bolt
0017-00101-1606
Locking Nut
0017-00103-0025
Crank Cover
0K61-03100-0000
Crank Arm Collar
0K61-01260-0000
Bolt
0017-00101-1645
Extension Arm
0K61-03004-0000
Set Screw-2
0017-00101-0314
Roller w/Sleeve
GK61-00002-0027
Square Key
0K53-01122-0000

Page 7of 18
CT8500 Cross-Trainer CT85-0XXX-01 w/O Polar HR, S/N 100000 & up
CT85-0XXX-02 w/Polar HR, S/N 100214 & up
Crank Arm w/Roller Assembly S/N 100816-Below
Snap Ring
0017-00100-0152
Roller Bearing Assembly
GK61-00002-0027
Tab Washer
0K61-01073-0000
Arm Extension
0K61-03004-0000
Allen-Head Cap Screw
0017-00101-1645
Welded Crank Assembly
AK61-00064-0000

Page 8of 18
CT8500 Cross-Trainer CT85-0XXX-01 w/O Polar HR, S/N 100000 & up
CT85-0XXX-02 w/Polar HR, S/N 100214 & up
Crankshaft Assembly AK61-00157-0002
Snap Ring
0017-00100-0152
Pillow Block
Bearing
0K53-01181-0000
Crankshaft
w/Plate
0K61-01360-0002
Magnet/Standoff
AK62-00186-0000
Lock Nut-4
0017-00103-0019
Crank Pulley
0K61-02409-0000
Bolt-4
0017-00101-1551
Crankshaft Plate
0K61-02302-0001
Flat Washer
0017-00104-0144
Bolt-3
(10-32x6)
0017-00101-1282
Pillow Block
Bearing
0K53-01181-0000

Page 9of 18
CT8500 Cross-Trainer CT85-0XXX-01 w/O Polar HR, S/N 100000 & up
CT85-0XXX-02 w/Polar HR, S/N 100214 & up
Final Frame Drive Linkage Assembly
Wave Spring
0017-00009-1084
Spherical End Sleeve
0K61-01066-0000
Spherical Washer
0017-00009-1085
Washer
0017-00104-0044
Lock Nut
0017-00103-0286
Crank End Sleeve
0K61-01261-0000
Allen Head Bolt
0017-00101-1645
Tie Rod Kit
GK61-00002-0020
Washer
0017-00104-0164
Extension Arm
0K61-03004-0000
Washer
0017-00104-0164

Page 10 of 18
CT8500 Cross-Trainer CT85-0XXX-01 w/O Polar HR, S/N 100000 & up
CT85-0XXX-02 w/Polar HR, S/N 100214 & up
Anti-Lift Bracket and Outer Pedal Covers
Left Outer Pedal Cover
AK61-00019-0000
Decal
0K61-01226-0003
Phillips Pan Screw
0017-00101-1646
Allen Head Bolt
0017-00101-1645
Anti-Lift Bracket
0K61-04114-0000
Right Outer Pedal Cover
AK61-00019-0002
Decal
0K61-01226-0003

Page 11 of 18
CT8500 Cross-Trainer CT85-0XXX-01 w/O Polar HR, S/N 100000 & up
CT85-0XXX-02 w/Polar HR, S/N 100214 & up
Battery, Brackets, and Frame Cover
Battery 6v
0017-00003-0685
Torx Screws-6
0017-00101-1282
Locking Nut-4
0017-00103-0025
Flat Washer-4
0017-00104-0192
Cover
GK61-00002-0019
Spacer-2
0K61-01055-0001
Hex Bolt-4
0017-00101-1608
Power Control Board w/Spacers
GK61-00002-0023
Resistor Bracket Assembly
GK61-00002-0044
Bolt-5
0017-00101-1635

Page 12 of 18
CT8500 Cross-Trainer CT85-0XXX-01 w/O Polar HR, S/N 100000 & up
CT85-0XXX-02 w/Polar HR, S/N 100214 & up
Clevis and Front Frame Covers
Clevis Cover Screw-2
0017-00101-1242
Clevis Cover-2
AK61-00062-0000
Stabilizer Cap-4
0K61-06001-0001
Wheel Shaft
0K61-01300-0000
Leg Leveler-4
AK61-00035-0000
Wheel Cap-2
0017-00042-1066
Adhesive Tap-4
0K61-04115-0002
Grommets
0017-00042-0754
Phillips Screw-18
0017-00101-1242
Front Cover-RT
0K61-06210-0000
Front Cover-LT
0K61-06200-0000
Wheel-2
0017-00042-0674

Page 13 of 18
CT8500 Cross-Trainer CT85-0XXX-01 w/O Polar HR, S/N 100000 & up
CT85-0XXX-02 w/Polar HR, S/N 100214 & up
Pedal Lever Assembly
BEVELED WASHER
OK61-01356-0000
O-Ring
0017-00041-0053
Rocker Seal
0K61-01359-0000
Tape-4 pieces
0K61-04115-0002
Pedal Kit
GK61-00002-0037
Clip-5
0017-00009-1143
Inside Cover-LT
0K61-06300-0000
Inside Cover-RT
0K61-06320-0000
Locking Nut-2
0017-00103-0137
Pedal Lever
Clevis Shaft-2
0K61-01076-0000
Bolt-2
0017-00101-1646
Left Pedal Assembly GK61-00002-0005,
Right Pedal Assembly GK61-00002-0006
Push-On Clip-4
0017-00009-1143

Page 14 of 18
CT8500 Cross-Trainer CT85-0XXX-01 w/O Polar HR, S/N 100000 & up
Rocker Arm Covers
Phillips Pan Screw-18
0017-00101-1242
Rear Deadshaft Cover
0K61-06010-0002
Front Deadshaft Cover
0K61-06020-0002
Boot
0K61-06000-0000
Optional Polar Kit
GK61-00002-0035
kit includes:
cable
receiver
foam insulator
instructions
kit does not include:
SK40-00045-0002 Polar Transmitter/Strap

Page 15 of 18
CT8500 Cross-Trainer CT85-0XXX-02 w/Polar HR, S/N 100214 & up
Rocker Arm Covers
Phillips Pan Screw-18
0017-00101-1242
Rear Deadshaft Cover
0K61-06010-0002
Polar Receiver
SK40-00045-0001
Insulator Receiver Tube
0K36-01059-0002
Front Deadshaft Cover
0K61-06020-0002
Boot
0K61-06000-0000

Page 16 of 18
CT8500 Cross-Trainer CT85-0XXX-01 w/O Polar HR, S/N 100000 & up
Rocker Arm Assembly CT85-0XXX-02 w/Polar HR, S/N 100214 & up
Rocker Arm Retainer
0K61-01079-0000
Rocker Arm
w/Bearing Assembly
GK61-00002-0022
Flat Washer
0017-00104-0454
Rocker Arm
AK61-00094-0002
Hex Bolt
0017-00101-1635
Shaft Split Collar
0K61-01259-0000
SN: 102593 & below
SN: 102594 & above
Hex Bolt
0017-00101-1645 One Piece Collar
GK61-00002-0028

Page 17 of 18
CT8500 Cross-Trainer CT85-0XXX-01 w/O Polar HR, S/N 100000 & up
Rear Drive Shrouds w/Decals CT85-0XXX-02 w/Polar HR, S/N 100214 & up
Phillips Pan Screw-22
0017-00101-1242
Hex Screw-4
(1/4-20x8)
0017-00101-1160
Left Rear Cover
w/Decal
GK61-00002-0013
Right Rear Cover
w/Decal
GK61-00002-0014
Plug-2
0k14-01384-0000

Page 18 of 18
CT8500 Cross-Trainer CT85-0XXX-01 w/O Polar HR, S/N 100000 & up
CT85-0XXX-02 w/Polar HR, S/N 100214 & up
Upper Arm / Heart Rate Assembly
Upper Arm - RT
Assembly
AK61-00460-0003 Upper Arm - LT
Assembly
AK61-00460-0002
Flat Washer
0017-00104-0450
Bolt
0017-00101-1645
Grip(2)
0K61-06003-0000