True FS-60 User manual

FS-60
L
EG E XTENSION
A SSEMBLY M ANUAL
Model: FS60
Rev: 030620

2
Frank Trulaske began TRUE Fitness® over thirty-five year ago with the simple philosophy of
delivering superior fitness products, service, and support. Today, TRUE is the global leader in
premium fitness equipment for the commercial and residential markets. Our goal is to be the
leader in technology, innovation, performance, safety and style. TRUE has received many
awards for its product over the years and remains the benchmark for the industry. Fitness
facilities and consumers invest in TRUE products for their durable commercial platforms used
in all its products, both commercial and residential alike.
The proud manufacturing tradition of quality and the culture of innovation at TRUE have
given rise to a full line of extraordinary cardio and strength equipment. As a result, people all
over the world are benefiting from the TRUE experience. Innovation across the full product line
has made TRUE successful and is a trademark of the TRUE heritage. TRUE’s patented Heart
Rate Control technology is just one of the remarkable ways we deliver simple and superior
performance every user can enjoy, and most importantly, use to achieve personal health and
fitness goals.
At the heart of our success is the relentless and systematic life testing of both our products and
their components. We have dedicated employees who understand our philosophy is to deliver
the best products in the world.
Our goal is to deliver the world’s best premium equipment for our customers’ health and fitness
solutions.
A MESSAGE TO OUR CUSTOMERS

3
S AFETY ...................................................................................................................... 4
G
ENERAL C ARE AND M AINTENANCE ........................................................................... 7
D
IMENSIONS AND W EIGHT ........................................................................................... 8
P
REPARATION ............................................................................................................. 9
B
OX 1 C ARTON C ONTENTS ............................................................................................ 10
B
OX 2 C ARTON C ONTENTS ............................................................................................ 11
I
NSTALLATION & A SSEMBLY
S TEP 1: A SSEMBLE THE F RAME C OMPONENTS ................................................. 12
S
TEP 2: A SSEMBLE THE P ADS AND H ANDLES ................................................... 14
S
TEP 3: A SSEMBLE THE A RM .......................................................................... 16
S
TEP 4: A SSEMBLE THE W EIGHT S TACK .......................................................... 17
S
TEP 5: A SSEMBLE THE C ABLE AND P ULLEYS ................................................. 18
S
TEP 6: I NSTALL THE F RONT S HROUD .............................................................. 20
S
TEP 7: I NSTALL THE R EAR S HROUD .............................................................. 21
S
TEP 8: I NSTALL THE T OP C AP ....................................................................... 22
S
TEP 9: I NSTALL THE W EIGHT S TACK L ABEL ................................................... 23
M
ACHINE L ABELS ........................................................................................................ 24
S
ERVICE ..................................................................................................................... 25
B
OLTING THE M ACHINE TO THE F LOOR ............................................................................ 26
W
ARRANTY ................................................................................................................. 27
TABLE OFCONTENTS

4
F ACILITY AND U SER S AFETY P RECAUTIONS
1. Review and understand all of the warning labels affixed to this machine and on the facility
safety sign.
2. Be certain that the machine operation is understood before it is used. Refer tothe
instructional Procedure Label affixed to the machine.
3. Make sure all usersare properly trained on how to use this equipment. If this machine is
being used in a commercial setting, end users may not have access tothis Owners Manual. It
is the responsibility ofthe facility toinstruct users as tothe proper usage of the equipment as
well as making them aware of potential hazards.
4. Use each machine only for the intended exercise. Do not allow anyone to invent exercises not
included on the Instructional Procedure Label or the Intended Use Label.
5. Do not modify the machine.
6. This equipment meets industry safety standards for stability when used for the intended
exercise. Do not allow straps, resistance bands or other means tobeattached tothe
framework of this machine toperform stretching or body weight exercises. This canresult in
machine instability and lead to serious crushing injuries.
7. Keep children away from this equipment. Adults should closely supervise use by teenagers.
8. It is recommended that users receive a thorough medical exam before commencing an
exercise program. All medical issues should bereviewed toensure that weight training will
not aggravate pre-existing medical conditions.
9. If the machine appears damaged or inoperable, contact a facility staff member to place an
“OUT OF ORDER, DO NOT USE” sign onthe machine until itisrepaired. Only use TRUE
supplied replacement components toservice this machine.
10. Instruct users not to wearloose or dangling clothes or have headphone wires hanging
when using this equipment.
11. Do notattempt to free anyjammed assemblies byyourself as this maycause injury.
12. On Plate Loaded and Free Weight machines:
12a. Use of spotter(s). Instruct users toseek the advice ofthe facility staff as to the
appropriate use of spotters when lifting. More then one spotter may be required
depending upon the amount of weight being lifted.
12b. Instruct users to load weight plates evenly and carefully (one side and then the other)
to avoid tipping equipment and crushing injuries.
12c. If the machine is equipped with safety stops or catches, inspect them and verify their
proper operation before use and make sure they are securely in place before using or
exiting the machine. Be certain members are instructed on how to operate and adjust
all safety mechanisms.
SAFETY

5
12d. This equipment is designed for standard olympic size weight plates with a 50mm bore
(1.9”).
12e. Do not exceed the maximum weight capacity of the machine. Maximum plate size is
45 lbs. (25 kg.).
13. On Selectorized and Cable equipped machines:
13a. Do not allow users to perform any exercise by holding the end of the cable and/or the
cable end fitting. Use only appropriate handles or attachments properly connected to
the cable end.
13b. Do not high-pin or double-pin the weight stack. Do not allow the machine to be used if
the top plate or weight stack is pinned in a raised position. Use an assistant and
carefully return the machine to the proper position with the cap plate resting on the top
weight. Inspect the entire length of the cable to ensure that it is properly seated in all
of the pulley grooves.
13c. Do not allow the use of weight plates or dumbbells to be used as a means to add
additional weight totheweight stacks. Use only the TRUE adder weight system
specifically designed for themachine.
I NSTALLATION S AFETY P RECAUTIONS
1. Read this Installation Manual entirely before assembling this equipment.
2. Verify that there is adequate space surrounding this piece of equipment for safe access and
operation. Installation must meet ADA requirements for accessibility.
3. Install this piece of equipment on a solid level surface that does not deviate more then 1/8”
over a 10’ distance (or as defined and required by local building and architectural codes.
4. TRUE strongly recommends that all equipment be anchored to the floor to prevent movement
and increase stability.
• Due to the wide variation of flooring on which the unit can be installed, contact a
qualified contractor todetermine an appropriate fastening system for your floor.
•Use 3/8” diameter hardware (10 mm) to anchor the machine. Anchors should have a
minimum pull outforce of 220 lbs (110 kgs) for each position.
•When attaching the machine to the floor, if there is a gap between the machine foot
and the floor, donot use the anchor toremove the gap as this can cause the
machine frame to deform. Instead, place ashim between the bottom of the foot and
the floor, then tighten theanchor.
•Anchoring holes are provided on the feet ofthe frame. All anchoring locations must
be used when anchoring the equipment to the floor.
5. DO NOT install any fitness equipment near a pool, hot tub or other damp locations. Corrosion
caused by installation in these locations can lead topremature failure of components.
6. Be sure all hardware is tight before using this machine.
SAFETY

6
M AINTENANCE S AFETY P RECAUTIONS
1. Refer to Maintenance Schedule label on the machine as well as this manual for when to
perform maintenance.
2. Check thefunction of your machine DAILYby verifying the following:
• Inspect cables and end fittings for any signs of wear. Replace ifworn, frayed or
damaged with original TRUE replacement components.
•Verify that all adjustments are possible and carried out with ease. Make sure that
each adjustment pin inserts completely into each position without binding.
•Verify that safety catches and stops are in proper working order and engaged.
•Verify that the exercise is performed smoothly, free of noise and/or binding.
•If equipped with a weight stack, verify that the proper weight selector pinisinplace.
3. Check the function of your machine WEEKLYbyverifying the following:
• Nuts, Bolts, and Fasteners: Check tightness weekly. If any hardware has become
loose, retighten and/or use Loctite
™
Threadlocker 242.
•Frames andLifting Arms: Inspect weekly for integrity and function. Replace any
component at first signs of wear. Use only TRUE supplied components.
4. Replace anywarning label at first sign of wear. Labels and the Facility Safety Signmay be
obtained from TRUE free of charge.
B OLT L ENGTH M EASURING G UIDE
SAFETY
FLAT HEAD SCREW
BUTTON HEAD SCREW
HEX HEAD SCREW
SOCKET HEAD SCREW
12345

7
IMPORTANT
Preventative maintenance is crucial to maintaining the function and safety of this equipment. Your
facility must establish written guidelines for preventative maintenance and keep written or online
records of the maintenance performed on these products. As a minimum, the items presented in
the SAFETY section of this document and the items that follow here, should be included in your
maintenance program.
1. Cables: Inspect end fittings daily for wear. Inspect the entire length of the cable weekly.
Replace cables at the first sign of wear and on an annual basis. If the cable tension has
been adjusted, be certain that the cable nut is tight.
2. Nuts, Bolts, and Fasteners: Check tightness weekly. If anyhardware has become loose,
retighten and/or use Loctite
TM
brand Threadlocker 242. Besure all hardware is tight
before using the machine.
3. Safety Catches: Inspect catches, stop rods and their associated fasteners weekly.
Tighten any loose hardware and replace anycomponents atfirst signs of wear.
4. Frames: Wipe all machines down with a damp cloth and dry completely each day. This
includes painted parts, chrome parts and upholstered pads.
5. Painted and chrome plated parts: Use Simple Green or similarcleanerfor light dirt and
grime. Use Turtle Wax Polishing Compound or a good car polish toremove heavier dirt
and grease aswell asfor polishing. DO NOT usesolvents, lacquer thinner, acetone or
finger nail polish remover. For scuffs and marks that are notremoved bythe above
methods use a soft scrub cleanser. Make sure all parts are dry uponcompletion.
6. Weight stack enclosures (shrouds): Wipe down with a damp cloth as needed.
7. Exercise instruction labels: Clean with soapand water as needed.
8. Guide rods: Wipe all dirt and dust from the guide rods before applying a light application
of Tri-Flow
TM
orother teflon spray lubricant. Spray the Tri-Flow
TM
on a rag and then wipe
the guide rods with the rag. DONOT use oil lubricants such asWD-40. Caution: Tri-Flow
TM
will
stain carpet and clothing.
9. Bronze bushings: Check monthly forsigns of wear and replace as needed.
10. Linear Bearing Shafts: Wipe any accumulation of dust or other contaminants from the
shafts ona weekly basis. Apply a thin layer ofa Teflon®(PTFE) grease on a weekly basis.
TRUE recommends Magnalube®brand.
11. When replacing any component, use only TRUE supplied parts.
12. Please refer tothe General Maintenance Manual (part number: AM-GMM) for other
important safety and maintenance information.
13. Be sure all hardware is tight before using the machine.
Retain these instructions for future reference.
If you have anyquestions, do not hesitate tocontact your TRUE dealer or TRUE Fitness at (800)
883-8783 [e-mail].
GENERAL CARE AND MAINTENANCE

8
DIMENSIONS AND WEIGHT
“I N U SE ” M ACHINE D IMENSIONS
Maximum user weight: 300 lbs. (136 KG)
W EIGHT S TACK C ONFIGURATION M ACHINE WEIGHT A PPROXIMATE F LOOR L OADING
170 lbs. 377 LBS [171 KG] 64 LBS/FT
2
[311 KG/M
2
]
250 lbs. 457 LBS [207 KG] 77 LBS/FT
2
[376 KG/M
2
]
M ACHINE W EIGHT AND F LOOR L OADING
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9
PREPARATION
R EQUIRED T OOLS :
Hardware Measurement Guide:
SHCS - SOCKET HEAD CAP SCREW
FHCS - FLAT HEAD CAP SCREW
HHCS - HEX HEAD CAP SCREW
BHCS - BUTTON HEAD CAP SCREW
MEASURE BOLT
FROM HERE
12345
10 LB. Weight Plate Box
Part Number: B1602
Comprised of
(4) x 10 lb. Weight Plates
15 LB. Weight Plate Box
Part Number: B1603
Comprised of
(4) x 15lb. Weight Plates
OR
Weight Plate Cartons:
Weight plates are packaged (4) per box. You should have (4) boxes of weights. This will
give you a total of 16 weight plates.
The weight plates are available in two different sizes, 10 lbs. and 15 lbs. The 10 lbs. plates
are used on the 170 lbs weight stack, the 15 lbs. plates are used on the 250 lbs. weight
stack. Make sure you know which size weight stack is to be installed on this machine.
Ratchet Wrench and Sockets:
9/16”
Wrenches: 9/16”, 3/4”.
(or an adjustable crescent wrench).
Rubber Mallet
Allen wrenches:
(included with the machine)

10
BOX 1 CARTON CONTENTS
1
2
2
4
3
5
6
7
8
I TEM P ART N O .D ESCRIPTION QTY.
1 FS-CAP-000X TOP CAP 1
2 FS-GRD-100X GUIDE ROD 2
3 FS-SHD-150X REAR SHROUD 1
4 FS60-SHD-100X FRONT SHROUD 1
5 FS64-UPR-000X UPRIGHT FRAME 1
6 FS-BKT-000 GUIDE ROD BRACKET 2
7 FS-WSB-000 WEIGHT STACK BASE 2
8 FS-PAD-000X BACK PAD 1

11
BOX 2 CARTON CONTENTS
HARDWARE BOX
9
2
8
4
5
6
7
3
1
10
Note: Some items
shown here may be
included in the
hardware box.
11
I TEM P ART N O .D ESCRIPTION QTY.
1 FS50-ARM-200X ANKLE ROLLER PAD, ASSY 1
2 FS50-MFR-300X HANDLE ASSEMBLY 1
3 FS50-PAD-100X SEAT PAD 1
4 FS50-SFR-000X BACK PAD SEAT FRAME 1
5 FS60-ARM-000X EXTENSION ARM 1
6 FS60-MFR-000X MAIN FRAME 1
7 FS60-MFR-100X FRONT FRAME 1
8 FS60-HWR-000X HARDWARE BOX 1
9 FS60-CBL-000X CABLE 1
10 FS-SBR-000X SELECTOR BAR 1
11 B 900 PULLEY, 4-1/2” OD 5

12
1. Assemble the Main Frame and the Front
Frame using hardware from detail A and C.
2. Install the cable as shown and then loosely
assemble the hardware in detail B.
4. After aligning all component edges and
surfaces, tighten ALL of the hardware.
STEP 1: ASSEMBLE THE FRAME COMPONENTS
B
A
C
12
11
13
10
9
ROUTE CABLE
THROUGH FRAME FIRST
NOTE: SOME ITEMS SHOWN MAY BE
PRE-ASSEMBLED.
IMPORTANT!
I TEM P ART N O .D ESCRIPTION Q TY .
1 C 445 SCREW, 3/8”-16 X 1” 3
2 C 449 SCREW, 3/8”-16 X 2-1/4” 2
3 C 481 SCREW, 3/8”-16 X 4-1/4” 2
4 C 749 LOCKWASHER, 3/8” 5
5 C 754C FLAT WASHER, 3/8” 9
6 C 766A LOCKNUT, 3/8”-16 2
7 C 955A BASE, PLASTIC CAP 9
8 C 955S PLASTIC CAP, SILVER 9
9 FS60-CBL-000X FS-60 CABLE 1
10 FS60-MFR-000X MAIN FRAME 1
11 FS0-MFR-100X FRONT FRAME 1
12 FS64-UPR-000X UPRIGHT FRAME 1
13 S-550 RUBBER FOOT 6

13
STEP 1: ASSEMBLE THE FRAME COMPONENTS
DETAIL A
DETAIL B
DETAIL C
5, 7, 4, 2, 8
5, 7, 4, 1, 8
5, 7, 6, 8
X3
X2
X2
X2
5, 7, 3, 8

14
STEP 2: ASSEMBLE THE PADS AND HANDLES
I TEM P ART N O .D ESCRIPTION QTY.
1 C 445 SCREW, 3/8”-16 X 1” 1
2 C 451 SCREW, 3/8”-16 X 2-3/4” 5
3 C 455 SCREW, 3/8”-16 X 4” 2
4 C 749 LOCKWASHER, 3/8” 6
5 C 754C FLAT WASHER, 3/8” 9
6 C 766A LOCK NUT, 3/8”-16 2
7 C 955S PLASTIC CAP 9
8 C 955A BASE, PLASTIC CAP 9
9 FS-PAD-000X BACK PAD 1
10 FS50-PAD-100X SEAT PAD 1
11 FS50-MFR-300X HANDLE ASSEMBLY 1
12 FS50-SFR-000X SEAT FRAME 1
1. Assemble the back pad to the seat
frame.
2. Loosely assemble the handle
assembly to the main frame.
3. Assemble the seat pad to the main
frame.
4. Loosely assemble all hardware.
5. After aligning all component edges
and surfaces, tighten the hardware.
A
B
C
10
9
11
12

15
STEP 2: ASSEMBLE THE PADS AND HANDLES
5, 8, 4, 2, 7
4, 1
5, 8, 6, 7
5, 8, 3, 7
5, 8, 4, 2, 7
DETAIL A
DETAIL B
DETAIL C
X2
X2
X2
X1
X2
5, 8, 4, 2, 7

16
STEP 3: ASSEMBLE THE ARM
I TEM P ART N O .D ESCRIPTION QTY.
1 C 678 SCREW, 3/8”-16 X 1” BHCS 1
2 FS50-ARM-200X ROLLER PAD, ASSEMBLY 1
3 FS60-ARM-000X LEG EXTENSION ARM 1
4 FS-CAP-012 END CAP, AXLE 1
5 FS-CLR-002 COLLAR, 1” 1
6 C 700 SET SCREW, 1/4-20 X 1/4” 2
1. Install leg extension arm on frame and
secure with axle end cap and screw.
2. Install roller pad assembly into leg
extension arm and secure with collar.
5
2
1, 4
3
6
X2
NOTE: SOME ITEMS SHOWN MAY BE
PRE-ASSEMBLED.

17
STEP 4: ASSEMBLE THE WEIGHT STACK
1. Install the weight stack base, rubber
bumpers, washers, and guide rods.
2. Install 16 weight plates according to
your order (10 or 15 lb. plates).
3. Assemble top plate / selector bar.
4. Attach guide rod to top frame with
guide rod bracket as shown
I TEM P ART N O .D ESCRIPTION Q TY .
1 C 445 SCREW, 3/8”-16 X 1” HHCS 2
2C749 LOCKWASHER3/8” 2
3 C 754C FLAT WASHER, 3/8” 2
4 C 757A FLAT WASHER, 1” 2
5 FS-BKT-000 GUIDE ROD BRACKET 2
6 FS-BMP-001 RUBBER BUMPER 2
7 FS-GRD-100X ASSY, GUIDE ROD 2
8 FS-SBR-000X TOP PLATE/SELECTOR BAR 1
9 FS-WSB-000 WEIGHT STACK BASE 2
10 WHT-PLATE WEIGT PLATE 10# OR 15# 16
1, 2, 3 5
7
8
4
6
9
10

18
STEP 5: ASSEMBLE THE CABLE AND PULLEYS
A
B
C
D
INSTALL SELECTOR
CABLE BOLT
PIN RING AROUND
1”(25mm)
AS SHOWN
MAX
9
1
I TEM P ART N O .D ESCRIPTION QTY.
1 FS60-CBL-000X FS-60 CABLE 1
2 B 900 PULLEY, 4-1/2” DIA. 5
3 C 448 SCREW, 3/8” X 1-3/4” HHCS 5
4 C 754C FLAT WASHER, 3/8” 11
5 C 766A LOCKNUT, 3/8”-16 6
6 C 955A BASE, BOLT COVER, 3/8” 7
7 C 955S BOLT COVER 7
8 FS562100 SHOULDER SCREW 1
9 FS-SPN-000X SELECTOR PIN 1
1. Starting at the top plate, assemble
the cable and selector pin as shown.
Installing pulleys and hardware as
you go.
2. Tighten the cable adjustment bolt to
the remove slack from the cable.
Ensure that the adjustment bolt is
inserted into the selector bar
according to the minimum
dimension specification shown.
3. After tightening hardware, slowly
cycle the machine. Verify that the
cable is seated in the pulley grooves
and that each pulley turns freely.

19
STEP 5: ASSEMBLE THE CABLE AND PULLEYS
DETAIL A
DETAIL B
DETAIL D
DETAIL C
4, 5
4, 3
4, 6, 5, 7
4, 6, 3, 7
4, 6, 5, 7
4, 5
4, 3
8
4, 6, 3, 7
4, 6, 5, 7
X2
X2

20
STEP 6: INSTALL THE FRONT SHROUD
I TEM P ART N O .D ESCRIPTION QTY.
1 C 445 SCREW, 3/8”-16 X 1” HHCS 4
2C749 LOCKWASHER 4
3 C 754C FLAT WASHER 4
4 FS60-SHD-100X FRONT SHROUD 1
3, 2, 1
3, 2, 1
A
B
DETAIL A
DETAIL B
4
1. Place the front shroud into position.
2. Align the holes and assemble the
hardware.
3. Tighten all the hardware.
4. Operate the machine and make
sure that the weight stack clears the
shroud. Adjust the position if
required.