Crydom DC60 Series Assembly instructions

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Rev. 071311
DC Output SSRs
Panel Mount
This installation sheet includes detailed mounting and wiring instrucions which apply for most Crydom Panel
Mount DC output SSRs. Be sure to visit the product series' datasheet available at the Crydom website to
complement this information. If you have questions or need additional information please contact Crydom Tech
Support.
Lug TerminalHardware KitCover
TABLE 1. Accessories
Thermal Resistance
[ºC/W]
Heat Sink
Part No.
5.0
3.5
3.0
2.7
2.5
2.0
2.0
1.7
1.5
1.2
1.0
0.7
0.5
HS501DR
HS351 / HS351DR
HS301 / HS301DR
HS271 / HS271DR
HS251
HS202 / HS202DR
HS201 / HS201DR
HS172
HS151 / HS151DR
HS122 / HS122DR
HS103 / HS103DR
HS072
HS053
KS100 HK1 TRM1
TRM6
Thermal Pad
HSP1
HSP2
(A) See compatible accessories in corresponding datasheet.
(B) Load can be wired to either terminal 1 or terminal 2. Proper polarity must be observed all the
time for the power supply and load with terminal 3 being positive with respect to terminal 4.
(C) DC inductive loads must be diode supressed. Diode not included.
MOUNTING INSTRUCTIONS
Mounting on Heat Sink
Mounting on Panel
Choose one of the two mounting options and follow the instructions.
Locate the panel section on which the SSR will be mounted. Panel mount surface must provide
adequate heat sinking capability, uncoated, clean, flat and preferably aluminum.
Be sure to use a thermal pad or thermal compound between the SSR and the panel.
SSR mounting slots have a diameter of 0.2 in (5.0 mm). Two screws are needed (not included) to mount
the SSR onto panel. Choose screw length considering the mounting surface and that the SSR baseplate
thickness is 0.125 in (3.2 mm).
Before applying full torque tighten down both screws until they contact the baseplate. Then, tighten
them to 20 in-lbs (2.2 Nm).
Select adequate heat sink (see thermal derating curves in product series’
datasheet).
Be sure to use a thermal pad or thermal compound between the SSR and the
selected heat sink.
SSR mounting slots have a diameter of 0.2 in (5.0 mm). Two screws are
needed to mount the SSR onto heat sink (See fig. 1). Mounting screws are
sold separately as HK1 and are suitable for all Crydom heat sinks. Otherwise,
recommended screw size is 8-32 (UNC standard) or M4 (metric). Choose
screw length considering the mounting surface and that SSR baseplate
thickness is 0.125 in (3.2 mm).
fig. 1 SSR mounted
on HS053 heat sink
(A)
(A)
Before applying full torque tighten down both screws until they contact the baseplate. Then, tighten
them to 20 in-lbs (2.2 Nm).
For optimal thermal performance heat sink fins should be oriented vertically to promote natural
convection airflow.
(B, C)
WIRING DIAGRAMS
Wire Size
Maximum wire size capacity per terminal: Input 1 x 12 AWG (3.3 mm2), output 2 x 8 AWG
(8.4 mm2). Choose wire gauge according to actual load current. For larger wire sizes use
lug terminals (see TABLE 1 for available part numbers).
Connections
Ensure that wires ends are stripped to a minimum length of 0.46 in (11.7 mm) for input
and 0.49 in (12.5 mm) for output.
Transient Protection
An inductive load will produce harmful transient voltages when it is turned off. The
more perfect the switch, the larger the transient voltages. The MOSFET output is so
nearly ideal switch that the transient voltages produced by seemingly “non-inductive”
loads can cause damage if not suppressed. Diodes should be fast recovery type with
PIV rated greater than supply voltage.
Terminals
Screw type, finger proof (IP20 only). Input: 6-32, Combo Drive. Output: 8-32, Combo
Drive. Maximum screw torque is 10 in-lbs (1.1 Nm) on input and 20 in-lbs (2.2 Nm) on
output.
V
+
+
-
Load
1
4
2+
3+
SOLID STATE RELAY
OUTPUT
INPUT
1 (–) 2 (+)
4 (– / ) 3 (+ / )
Load
V
+
+
-
1
4
2+
3+
SOLID STATE RELAY
OUTPUT
INPUT
4 (– / ) 3 (+ / )
1 (–) 2 (+)
V
+
+
-
Load
1+
4
2
3+
SOLID STATE RELAY
OUTPUT
INPUT
1 (+) 2 (–)
4 (– / ) 3 (+ / )
Load
V
+
+
-
1+
4
2
3+
SOLID STATE RELAY
OUTPUT
INPUT
4 (– / ) 3 (+ / )
1 (+)2 (–)
(A)
b. DC60 Series Wiring Diagram (only)
a. Generic DC Output SSRs Wiring Diagram
AMERICA
Sales Support
Tel.: [phone]
[email protected]
Tech Support
Tel.: [phone]
[email protected]
EMEA
Sales Support
Tel.: [phone]
[email protected]
Tech Support
[email protected]
ASIA PACIFIC
Sales Support
Tel.: [phone]
[email protected]
Tech Support
[email protected]
(C)
Please read all mounting instructions before using your DC Output Panel Mount Solid State Relay (SSR).
Important Considerations
Be sure to use input and output voltages within operating ranges.
LED indicates only input status. It does not represent output status.

onlinecomponents.com
Rev. 071311
HAZARD OF
ELECTRIC
SHOCK,
EXPLOSION,
OR ARC FLASH.
•Disconnect all
power before
installing or
working with
this equipment.
•Verify all
connections
and replace all
covers before
turning on
power.
Failure to follow
these
instructions will
result in death
or serious injury.
RIESGO DE
DESCARGA
ELECTRICA O
EXPLOSION.
•Desconectar
todos los
suministros de
energia a este
equipo antes
de trabajar
con este equipo.
•Verificar todas
las conexiones
y colocar todas
las tapas antes
de energizer
el equipo.
El
incumplimiento
de estas
instrucciones
puede provocar
la muerte o
lesiones serias.
RISQUE DE
DESCHARGE
ELECTRIQUE
OU EXPLOSION
•Eteindre
toutes les
sources
d'énergie de
cet appareil
avant de
travailler
dessus de cet
appareil
•Vérifier tous
connections, et
remettre tous
couverts en
olace avant de
mettre sous
De non-suivi de
ces instructions
provoquera la
mort ou des
lésions sérieuses
sérieuses.
GEFAHR EINES
ELEKTRISCHE
N SCHLAGES
ODER EINER
EXPLOSION.
•Stellen Sie
jeglichen
Strom ab, der
dieses Gerät
versorgt, bevor
Sie an dem
Gerät Arbeiten
durchführen
•Vor dem
Drehen auf
Energie alle
Anschlüsse
überprüfen
und alle
Abdeckungen
ersetzen.
Unterlassung
dieser
Anweisungen
können zum
Tode oder zu
schweren
Verletzungen
führen.
RISCHIO DI
SCOSSA
ELETTRICA O
DELL’ESPLOSI
ONE.
•Spenga tutta
l'alimentazion
e che fornisce
questa
apparecchiatu
ra prima del
lavorare a questa
apparecchiatu ra
•Verificare tutti
i collegamenti
e sostituire
tutte le coperture
prima della
rotazione
sull'alimentazi one
L'omissione di
seguire queste
istruz ioni
provocherà la
morte o di
lesioni serie
存在电击、
爆炸或电弧
闪烁危险
•
在操作此设
备之前请先
关闭电源。
若不遵守这些说明，
可能会导致严重的
人身伤害甚至死亡。
RISQUE DE DOMMAGE MATERIEL ET DE
SURCHAUFFE DU BOITIER
•Les panneaux latéraux du produit peuvent être
chauds. Laisser le produit refroidir avant de le
toucher.
•Respecter les consignes de montage, et
notamment les couples de serrage.
•Ne pas laisser pénétrer de liquide ni de corps
étrangers à l'intérieur du produit.
RISK OF MATERIAL DAMAGE AND HOT
ENCLOSURE
•The product's side panels may be hot, allow
the product to cool before touching.
•Follow proper mounting instructions including
torque values.
•Do not allow liquids or foreign objects to enter
this product.
Le non-respect de cette directive peut entraîner,
des lésions corporelles graves ou des
dommages matériels.
Failure to follow these instructions can result in
serious injury, or equipment damage.
La mancata osservanza di questa precauzione può
causare gravi rischi per l'incolumità personale o
danni alle apparecchiature.
Si no se respetan estas precauciones pueden
producirse graves lesiones, daños materiales.
Die Nichtbeachtung dieser Anweisung kann
Körperverletzung oder Materialschäden
zur Folge haben.
如不能正确执行这些操作说明，
极有可能造成严重人体伤害或者设备的损坏。
GEFAHR VON MATERIALSCHÄDEN UND
GEHÄUSEERHITZUNG
•Die Seitenwände können heiß sein. Lassen Sie
das Produkt abkühlen, bevor Sie es berühren.
•Beachten Sie die Montageanweisungen,
•Führen Sie keine Flüssigkeiten oder
Fremdkörper in das Produkt ein.
RISCHIO DI DANNI MATERIALI E D'INVOLUCRO
CALDO
•I pannelli laterali dell'apparecchio possono
scottare; lasciar quindi raffreddare il prodotto
prima di toccarlo.
•Seguire le istruzioni di montaggio corrette.
•Non far entrare liquidi o oggetti estranei in questo
apparecchio.
RIESGO DE DAÑOS MATERIALES Y DE
SOBRECALENTAMIENTO DE LA UNIDAD
•Los paneles laterales del producto pueden
estar calientes. Esperar que el producto se
enfríe antes de tocarlo.
•Respetar las instrucciones de montaje, y en
particular los pares de apretado.
•No dejar que penetren líquidos o cuerpos
extraños en el producto.
材料损坏和高温外壳的危险性
• 产品的一侧面板可能很热，在其冷却前请
不要触碰。
• 遵照正确的安装说明，包括扭矩值。
• 请勿让液体及其他异物进入本产品。
DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO /
WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / 警告