Crytec CRLS26T User manual

CRLS26T LOG SPLITTER
User Manual
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
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TABLE OF CONTENTS
Content Page
Important Safe Operation Practices............................................................................................. 2
Assembling Your Log Splitter..........................................................................................................5
Know Your Log Splitter......................................................................................................................9
Operating Your Log Splitter...........................................................................................................10
Adjusting Your Log Splitter............................................................................................................ 13
Maintaining Your Log Splitter........................................................................................................13
Storing Your Log Splitter.................................................................................................................14
Troubleshooting..................................................................................................................................15
Parts List............................................................................................................................................... 17
SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property of yourself and others. Read and follow all instructions in this manual
before attempting to operate this machine. Failure to comply with these instructions may result in
personal injury. When you see this symbol - heed its warning.
WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit
chemicals to cause cancer, birth defects or other reproductive harm.
DANGER: This machine was built to be operated according to the rules for safe operation in this manual.
As with any type of power equipment, carelessness or error on the part of the operator can result in
serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to
observe the following safety instructions could result in serious injury or death.
General Practices
1. Read, understand, and follow all instructions on the 13. If your machine is equipped with an internal combustion
machine and in the manual(s) before attempting to engine and it is intended for use near any unimproved
assemble and operate. Keep this manual in a safe place forest, brush, or grass covered land, the engine exhaust
for future and regular reference and for ordering should be equipped with a spark arrester. Make sure you
replacement parts. comply with applicable local, state, and federal codes.
2. Be familiar with all controls and proper operation. Know Take appropriate firefighting equipment with you.
how to stop the machine and disengage them quickly. 14. This machine should be used for splitting wood only, do
3. Never allow children under 16 years to operate this not use it for any other purpose.
machine. Children,16 years and over, should read and 15. Follow the instructions in the manual(s) provided with any
understand instructions and safety rules in this manual attachment(s) for this machine.
and should be trained and supervised by a parent.
4. Never allow adults to operate this machine without Preparation
proper instruction. 1. Always wear safety shoes or heavy boots.
5. Many accidents occur when more than one person 2. Always wear safety glasses or safety goggles during
operates the machine. If a helper is assisting in loading operating this machine.
logs, never activate the control until the helper is a 3. Never wear jewelry or loose clothing that might become
minimum of 10 feet away from the machine. entangled in moving or rotating parts of the machine.
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6. Keep bystanders, helpers, pets, and children at least 20 4. Make sure machine is on level surface before operating.
feet from the machine while it is in operation. 5. Always block machine to prevent unintended movement,
7. Never allow anyone to ride on this machine. and lock in either horizontal or vertical position.
8. Never transport cargo on this machine. 6. Always operate this machine from the operator zone(s)
9. Hydraulic log splitters develop high fluid pressures during specified in the manual.
operation. Fluid escaping through a pin hole opening can 7. Logs should be cut with square ends prior to splitting.
penetrate your skin and cause blood poisoning, 8. Use log splitter in daylight or under good artificial light.
gangrene, or death. Give attention to the following 9. To avoid personal injury or property damage use
instructions at all times: extreme care in handling gasoline. Gasoline is extremely
a. Do not check for leaks with your hand. flammable and the vapors are explosive. Serious
b. Do not operate machine with frayed, kinked, personal injury can occur when gasoline is spilled on
cracked, or damaged hoses, fitting, or tubing. yourself or your clothes which can ignite. Wash your
c. Stop the engine and relieve hydraulic system skin and change immediately.
pressure before changing or adjusting fittings, a. Use only an approved gasoline container.
hoses, tubing, or other system components. b. Extinguish all cigarettes, cigars, pipes, and
d. Do not adjust the pressure settings of the pump or other sources of ignition.
valve. c. Never fuel machine indoors.
10. Leaks can be detected by passing cardboard or wood, d. Never remove gas cap or add fuel while the
while wearing protective gloves and safety glasses, over engine is hot or running.
the suspected area. Look for discoloration of cardboard e. Allow engine to cool at least two minutes
or wood. Before refueling.
11. If injured by escaping fluid, see a doctor immediately. f. Never overfill the fuel tank. Fill tank to no more
Serious infection or reaction can develop if proper than 1/2 inch below bottom of filler neck to
medical treatment is not administered immediately. provide space for fuel expansion.
12. Keep the operator zone and adjacent area clear for safe, g. Replace gasoline cap and tighten securely.
secure footing. h. If gasoline is spilled, wipe it off the engine
r more details about your unit, visit our website at and equipment. move machine to another
area. Wait 5 minutes before starting the
engine.
i. Never store the machine or fuel container inside where there is an open flame, spark or pilot light as on a water heater, space
heater, furnace,clothes dryer or other gas appliances.
j. Allow machine to cool 5 minutes before storing.
Operation
1. Before starting this machine, review the “Safety Instructions”. Failure to follow these rules may result in serious
injury to the operator or bystanders.
2. Never leave this machine unattended with the engine running.
3. Do not operate machine while under the influence of alcohol, drugs, or medication.
4. Never allow anyone to operate this machine without proper instruction.
5. Always operate this machine with all safety equipment in place and working. Make sure all controls are properly
adjusted for safe operation.
6. Do not change the engine governor settings or over-speed the engine. The governor controls the maximum safe
operating speed of the engine.
7. When loading a log, always place your hands on the sides of the log, not on the ends, and never use your foot to
help stabilize a log. Failure to do so, may result in crushed or amputated fingers, toes, hand, or foot.
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8. Use only your hand to operate the controls.
9. Never attempt to split more than one log at a time unless the ram has fully extended and a second log is needed
to complete the separation of the first log.
10. For logs which are not cut square, the least square end and the longest portion of the log should be placed
toward the beam and wedge, and the square end placed toward the end plate.
11. When splitting in the vertical position, stabilize the log before moving the control. Split as follows:
a. Place log on the end plate and turn until it leans against the beam and is stable.
b. When splitting extra large or uneven logs, the log must be stabilized with wooden shims or split wood
between the log and end plate or ground.
12. Always keep fingers away from any cracks that open in the log while splitting. They can quickly close and pinch
or amputate your fingers.
13. Keep your work area clean. Immediately remove split wood around the machine so you do not stumble over it.
14. Never move this machine while the engine is running.
15. This machine should not be towed on any street, highway or public road without checking the existing federal,
state, or local vehicle requirements. Any licensing or modifications such as taillights, etc., needed to comply, is the
sole responsibility of the purchaser. If a “Statement of Origin” is required in your state, see your local dealer.
16. Do not tow machine faster than 45mph.
17. See Transporting the Log Splitter section in this manual for proper towing instructions once all federal, local, or
state requirements are met.
Maintenance and Storage
1. Stop the engine, disconnect the spark plug and ground it against the engine before cleaning, or inspecting the
machine.
2. Stop the engine and relieve hydraulic system pressure before repairing or adjusting fittings, hoses, tubing, or
other system components.
3. To prevent fires, clean debris and chaff from the engine and muffler areas. If the engine is equipped with a spark
arrester muffler, clean and inspect it regularly according to manufacturer’s instructions. Replace if damaged.
4. Periodically check that all nuts and bolts, hose clamps, and hydraulic fittings are tight to be sure equipment is in
safe working condition.
5. Check all safety guards and shields to be sure they are in the proper position. Never operate with safety guards,
shields, or other protective features removed.
6. The pressure relief valve is preset at the factory. Do not adjust the valve.
7. Never attempt to move this machine over hilly or uneven terrain without a tow vehicle or adequate help.
8. For your safety, replace all damaged or worn parts immediately with original equipment manufacturer’s (O.E.M.)
parts only. “Use of parts which do not meet the original equipment specifications may lead to improper performance
and compromise safety!”
9. Do not alter this machine in any manner, alterations such as attaching a rope or extension to the control lever, or
adding to the width or height of the wedge may result in personal injury.
Your Responsibility
Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in
this manual and on the machine. Some of the safety labels are reproduced here. Always follow directions on safety
labels found on your equipment.
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SECTION 2: ASSEMBLING YOUR LOG SPLITTER
Unpacking from Crate
• Pry top, sides, and ends off the pallet. Set panelsaside to avoid tire puncture or personal injury.
• Remove any loose parts if included with unit (i.e.,operator’s manual, etc.)
• Loose Parts illustration as below figure shows
Ref. No.
Description
Ref. No.
Description
1
Engine
8
Pump
2
Log holder
9
Vertical holder
3
Wheel
10
Protect pipe
4
Tank
11
Beam
5
Mudguard
12
Hoses
6
Towbar
13
Forefoot
7
Towbar clamp
14
Switch plate
Before Assembling
• Disconnect spark plug wire and ground against the engine to prevent unintended starting of the log
splitter. To locate the spark plug, please refer to the engine manual, shipped with the unit.
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Beam Assembling
• Assemble the both handle(15) to the beam(1) if they are not equipped when unpacking.
• Assemble both log holder(3) to the beam with fitting plate(16), and hook spring(4) with the beam.
• Assemble both protect pipe(2) to the beam with the hardware(5-8).
• If the two control handles(9) are not toward outside, remove and correct both of them.
• Fix the towbar clamp(10) to the beam with the hardware(11-14)
Ref. No.
Description
Ref. No.
Description
1
Beam
10
Towbar clamp
2
Protect pipe
11
M10*35 hex bolt
3
Log holder
12
M10 flat washer
4
Spring
13
M10 spring washer
5
M8*45 hex bolt
14
M10 lock nut
6
M8 flat washer
15
Handle
7
M8 spring washer
16
Fitting plate
8
M8 lock nut
17
M10*35 hardware
9
Control handle
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Towbar Assembling
• Insert beam pin(5) through cener base(4), towbar(2) and then insert the cotter pin(6) to the beam pin.
• Assemble the forefoot(3) to the towbar with bolt(8) through the top hole and pin set(7) to the bottom hole.
Ref. No.
Description
Ref. No.
Description
1
Beam
5
Beam pin
2
Towbar
6
Cotter Pin
3
Forefoot
7
M10*70 Pin set
4
Center base
8
M10*80 bolt
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Tank Assembling
• Assemble both mudguard(6) to the tank(1) and fasten with the M8 hardware(7-10).
• Attach to the tank axle in squence with big washer(11), wheel(2), axle washer(11) and then fasten with slotted nut(4),
insert the pin(3) to the axle hole and split the pin to prevent it from falling out, attach the cap(5) to the wheel.
Ref. No.
Description
Ref. No.
Description
1
Tank
7
M8*20 bolt
2
Wheel
8
M8 flat washer
3
Cotter pin
9
M8 spring washer
4
Soltted nut
10
M8 lock nut
5
Cap
11
Big washer
6 Mudguard
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Tank Connection
• Insert the two bolt(5) through hook plate(5), tank, towbar(1), switch plate(6) and then fasten with lock nut.
• Hook the vertical holder(3) to the hook plate(2) if it’s not preassembled.
Ref. No.
Description
Ref. No.
Description
1
Towbar
5
M12*90 hardware
2
Hook plate
6
Switch plate
3
Vertical holder
7
Kill switch
4
M10*60 adjust bolt
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Engine Assembling
• Assemble the engine coupler(6) to the engine(1) shaft, make sure lining up the solt of them, and then insert the
keyway(11) to the solt, use the pump assy.(4) to adjust the position of the engine coupler to be well fiting with the
pump coupler(4).
• Use the tailless screw to well fasten the engine coupler and put the rubber pad(3) to the engine coupler.
• Fasten pump assy.(4) to the engine with the four bolts(7), make sure the pump coupler and engine coupler are well
gripped, then cover the pump assy. With the frame cover(9) and fasten with the two bolt(8).
• Assemle engine to the tank(5) with the shock pad and hardware(2).
• Connect the kill switch wire(refer to “tank connection”) to the engine.
Ref. No.
Description
Ref. No.
Description
1
Engine
7
M8*20 bolt
2
Shock pad and hardware
8
M6*20 bolt
3
Rubber pad
9
Frame cover
4
Pump assy.
10
Tailless screw
5
Tank
11
Keyway
6
Engine coupler
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Hose Connection
• Connect the Suction hose(1) to the tank and pump and then fasten with hose clamp(6).
• Use pressure hose(4) to connect pump and control valve.
• Connect return hose(5) to the control valve and pump.
Ref. No.
Description
Ref. No.
Description
1
Suction hose
4
Pressure hose
2
Top hose
5
Return hose
3
Bottom hose
6
Hose clamp
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SECTION 3: KNOW YOUR LOG SPLITTER
Compare the illustration below with the controls on your log splitter, and get familiar with its features
before starting to operate. Know how to stop the machine quickly in the event of an emergency.
Control Handle
The control handle has three positions.
• Move control handle FORWARD or DOWN to
move wedge down to split wood.
NOTE: Control handle will return to neutral position as
soon as handle is released.
• Release the control handle to stop the wedge
movement.
• Move control handle BACK or UP to return the
wedge toward the cylinder. The control handle will
lock in the disengaged position. It will return to
neutral automatically when the return stroke is
complete.
Horizontal & Vertical Beam Locks
These two locks, as their name suggests, are used to
secure the beam in the horizontal or the vertical
position. The vertical beam lock is located next to the oil
filter. The horizontal beam lock is located on the beam
support latch bracket.
Engine Controls
See the accompanying engine manual for the location
and function of the controls on the engine.
Stopping Engine
• Turn engine switch to OFF position.
• Turn off the fuel valve.
• Disconnect spark plug wire and ground against the
engine to prevent unintended starting.
IMPORTANT: This unit is shipped without gasoline or oil in the engine. Be certain to service engine with gasoline
and oil as instructed in the accompanying engine manual before operating your machine.
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TECHNICAL SPECIFICATIONS
26T
Engine
7HP RATO four stroke
Power
Petrol
Pump
11GAL TWO STAGE PUMP
RAM
4.5 inch
Max log length
610mm
CONTROL VALVE
100L
MAX FORCE
26T
Wheel
4.8-8
Cycle time
24s
Max log diameter
600mm
Overall Height
2300mm
Overall Length
2350mm
Width
1050mm
weight
252kgs
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SECTION 4: OPERATING YOUR LOG SPLITTER
WARNING: Read, understand, and follow all instructions and warnings on the machine and in this
manual before operating.
WARNING: Wear leather work gloves, safety shoes, ear protection, and safety glasses when operating
log splitter. Ensure safe footing.
Gas and Oil Fill-Up
• Service the engine with gasoline and oil as instructed in the engine manual packed with your log splitter. Read
instructions carefully.
WARNING: Use extreme care when handling gasoline. Gasoline is extremely flammable and the
vapors are explosive. Never fuel machine indoors or while the engine is hot or running.
NOTE: Gasoline can be added to the engine when the log splitter is in either the horizontal or vertical position.
However, there are less obstructions when the unit is in the vertical position.
Before Each Use
• Remove the dipstick and check hydraulic fluid level. Refill if necessary.
• Check engine oil level. Refill if necessary.
• Fill up gasoline if necessary.
• Lubricate with engine oil the beam area where splitting wedge will slide. Do not use grease to lubricate. Make
sure to lubricate both the front and the back of the beam face.
• Attach spark plug wire to the spark plug.
Starting Engine
• Attach spark plug wire to spark plug. Make certain the metal cap on the end of the spark plug wire is fastened
securely over metal tip of the spark plug.
• Turn the fuel valve to the ON position.
• Move choke lever to CHOKE position.
• Slide the throttle control lever about one-third way towards the FAST position.
• Turn engine switch to ON position.
• Grasp starter handle and pull rope out slowly until engine reaches start of compression cycle (rope will pull
slightly harder at this point).
• Pull rope with a rapid, full arm stroke. Keep firm grip on starter handle. Let rope rewind slowly. Repeat until
engine cranks.
• After engine starts, move choke lever to OFF position. Place throttle lever to the speed desired. For best
performance, the engine is designed to be operated at the FAST throttle position.
• If weather is cold, run wedge up or down beam 6 to 8 times to circulate the hydraulic fluid.
WARNING: When starting a warm engine, the muffler and surrounding areas are hot and can cause a
burn. Do not touch.
Using the Log Splitter
• Place the log splitter on level, dry ground.
• Place the beam in either the vertical position and lock in place with the appropriate locking rod.
• Block the front and back of both wheels.
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• Place the log against the end plate and only split wood in the direction of the grain.
•Never place hand on the end between the log and the splitting wedge.
• Only one adult should operate the control handle, so the operator has full control over the log and the splitting
wedge.
Control Handle
1. Move control handle DOWN to split wood.
2. Release the control handle to stop the wedge movement.
3. Move control handle UP to return the wedge.
ONLY Vertical Position
Notice that the splitter CAN NOT working on Horizontal Position or may cause injury.
• Pull the horizontal beam lock out to release the beam and pivot the beam to the vertical position.
• To lock the beam in the vertical position, pull out on the vertical beam lock to secure the beam.
• Make sure the stabilizer in right position and the support bolt stick to the beam as the below figure shows
• Stand in front of the unit to operate the control handle
Operating Tips
Always:
1. Use clean fluid and check fluid level regularly.
2. Use 10W AW hydraulic fluid.
3. Use a filter (clean or replace regularly)
4. Use a breather cap on fluid reservoir.
5. Make sure pump is mounted and aligned properly.
6. Use a flexible “spider” type coupling between engine and pump drive shafts.
7. Keep hoses clear and unblocked.
8. Bleed air out of hoses before operating.
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9. Flush and clean hydraulic system before restarting after servicing.
10. Use “pipe dope” on all hydraulic fittings.
11. Allow time for warm-up before splitting wood.
12. Prime the pump before initial start-up by turning over the engine with spark plug disconnected.
13. Split wood along the grain (lengthwise) only.
Never:
1. Use when fluid is below 20° F or above 150° F.
2. Use a solid engine /pump coupling.
3. Operate through relief valve for long.
4. Attempt to adjust unloading or relief valve settings without pressure gauges.
5. Operate with air in hydraulic system.
6. Use teflon tape on hydraulic fittings.
7. Attempt to cut wood across the grain.
Raising and Lowering Beam
• Use control handle to run wedge up and down beam 6 to 8 times to circulate the hydraulic fluid, which will
warm and thin the fluid.
• Place log splitter on a firm, level surface.
•To raise the beam for vertical operation: Pull out the horizontal beam lock on the tongue.
• Pivot beam lock down to release the beam.
• Move the beam to the vertical position. Secure it with the beam lock on the reservoir tank assembly.
WARNING: Always use the log splitter in the vertical position when splitting heavy logs.
•To lower the beam: Pull out the vertical beam lock on the reservoir tank.
• Pivot beam lock down to release the beam. Carefully pull back on beam and lower it to the horizontal position.
• Pull out the beam lock on the tongue, pivot it upwards and release it to hold the beam. Make certain it is
latched securely.
Transporting the Log Splitter
IMPORTANT: Always turn the fuel valve to OFF position before transporting the log splitter.
• Lower the beam to its horizontal position. Make certain the beam is locked securely with the horizontal beam
lock.
• Raise the adjustable jack stand by turning the crank handle clockwise.
• Attach hitch coupler to a class I or higher hitch with a 1-7/8” ball on the towing vehicle, making sure to latch
securely.
a. If the coupler hitch does not fit on the ball, turn the adjustment nut one turn counterclockwise.
b. If the coupler hitch is too loose on the ball, turn the adjustment nut one turn clockwise.
• Connect the safety chains to the towing vehicle.
WARNING: Do not tow faster than 45mph and check local, state, and federal requirements before
towing on any public road.
NOTE: Use caution when backing up. It is recommended to use a spotter outside the vehicle.
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SECTION 5: ADJUSTING YOUR LOG SPLITTER
WARNING: Do not at any time make any adjustments without first stopping engine, disconnecting
spark plug wire, and grounding it against the engine.
Wedge Assembly Adjustment
As normal wear occurs and there is excessive “play” between the wedge and beam, adjust the bolts on the side
of the wedge assembly to eliminate excess space between the wedge and the beam.
• Loosen the jam nuts on the two adjustment bolts on the side of the wedge.
• Turn the adjustment bolts in until snug and then back them off slowly until the wedge assembly will slide on the
beam.
• Tighten the jam nuts securely against the side of the wedge to hold the adjustment bolts in this position.
SECTION 6: MAINTAINING YOUR LOG SPLITTER
WARNING: Before cleaning, lubricating, repairing, or inspecting, disengage the control lever and
stop engine. Disconnect the spark plug wire and ground it against the engine to prevent unintended
starting.
Conditions that will void Warranty
1. Failure to maintain proper fluid level in reservoir
2. Changing the relief valve setting or pressure adjustment of control valve without proper knowledge and
instruction from the factory.
WARNING: Higher pressure could cause the hoses to burst, cylinder to rupture, and intense fluid to
be released, which could result in serious personal injury.
3. Disassembling the pump
4. Use of incorrect hydraulic fluid
5. Allowing the flexible pump coupler to deteriorate without proper and regular inspection
6. Lack of lubrication or improper lubrication of the beam or unit
7. Improper adjustment of splitting wedge
8. Excessive heating of the hydraulic system
9. Attempting to start unit in temperatures under 20°F without pre-heating fluid in reservoir
10. Unattended leaks in hydraulic system
Hydraulic Fluid
• Check the hydraulic fluid level in the log splitter reservoir tank before each use.
• Maintain fluid level within the range specified on the dipstick at all times.
• Change the hydraulic fluid in the reservoir every 100 hours of operation.
• Disconnect the suction hose from the bottom of the reservoir tank and drain the fluid into a suitable container.
Refill using only 10W AW hydraulic fluid.
NOTE: Please dispose of used hydraulic fluid and engine oil at approved recycling centers only.
• Since contaminants in fluid may damage the hydraulic components, you will have to drain the fluid and flush
the reservoir tank and hoses with kerosene whenever any repair work is performed on the tank, hydraulic pump
or valve. For this job, contact your nearest service dealer.
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Hydraulic Filter
• Change the hydraulic filter every 50 hours of operation. Use only a 10 micron hydraulic filter.
Beam and Splitting Wedge
• Lubricate both sides of the beam (where it comes into contact with the splitting wedge) before each use, with
engine oil. The wedge plate on the log splitter is designed so the gibs on the side of the wedge plate can be
removed and rotated and/or turned over for even wear.
• Make certain to readjust the adjustment bolts so wedge moves freely, but no excess space exists between the
wedge plate and the beam.
Hose Clamps
• Check, before each use, if hose clamps on the suction hose (attached to the side of the pump) are tight. Check
the hose clamps on the return hose at least once a season.
Engine
Refer to the engine manual for all maintenance needs.
Tires
See sidewall of tire for recommended pressure. Maximum tire pressure under any circumstances is 30 p.s.i.
Maintain equal pressure on all tires.
WARNING: Excessive pressure (over 30 p.s.i.) when seating beads may cause tire/rim assembly to
burst with force sufficient to cause serious injury.
SECTION 7: STORING YOUR LOG SPLITTER
Prepare your log splitter for storage at the end of the season or if the log splitter will not be used for 30 days or
more.
WARNING: Never store machine with fuel in the fuel tank inside of building where fumes may
reach an open flame or spark, or where ignition sources are present such as hot water and space heaters,
furnaces, clothes dryers, stoves, electric motors, etc.
• Clean the log splitter thoroughly.
NOTE: We do not recommend the use of pressure washers or garden hose to clean your unit. These may
cause damage to electric components, spindles, pulleys, bearings or the engine. The use of water will shorten
life and reduce serviceability.
• Wipe unit with an oiled rag to prevent rust, especially on the wedge and the beam.
• Drain fuel tank. Always drain fuel into approved container outdoors, away from open flame. Be sure that
engine is cool before draining the fuel. Do not smoke while handling fuel.
• Start the engine and let it run until the fuel lines and carburetor are empty.
• Remove spark plug, pour approximately 1/2 ounce (approximately one tablespoon) of engine oil into cylinder
and crank slowly to distribute oil.
• Replace spark plug.
• Do not store gasoline from one season to another.
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• Replace your gasoline can if it starts to rust. Rust and/or dirt in the gasoline will cause problems.
• Store unit in a clean, dry area. Do not store next to corrosive materials, such as fertilizer.
NOTE: If storing in an unventilated or metal storage shed, be certain to rustproof the equipment by coating with
a light oil or silicone.
SECTION 8: TROUBLESHOOTING
NOTE: For repairs beyond those listed above, contact your nearest authorized service center.
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