CSI Alfa Laval SolidC-1 User manual

3008-0028
100002858-EN7 2016-10
Original manual
Instruction Manual
SolidC Pump

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Table of contents
The information herein is correct at the time of issue but may be subject to change without prior notice
1. EC Declaration of Conformity ....................................................................... 4
2. Safety .................................................................................................... 5
2.1. Important information ............................................................................. 5
2.2. Warning signs ..................................................................................... 5
2.3. Safety precautions ................................................................................ 6
3. Installation .............................................................................................. 8
3.1. Unpacking/delivery ............................................................................... 8
3.2. Installation ......................................................................................... 9
3.3. Pre-use check ..................................................................................... 10
3.4. Recycling information ............................................................................. 10
4. Operation ............................................................................................... 11
4.1. Operation/Control ................................................................................. 11
4.2. Trouble shooting .................................................................................. 13
4.3. Recommended cleaning ......................................................................... 14
5. Maintenance ........................................................................................... 15
5.1. General maintenance ............................................................................. 15
5.2. Cleaning Procedure ............................................................................... 16
5.3. Dismantling of pump/shaft seals ................................................................ 17
5.4. Assembly of pump/single shaft seal ............................................................ 19
5.5. Assembly of pump/flushed shaft seal ........................................................... 21
5.6. Adjustment of shaft ............................................................................... 24
6. Technical data ......................................................................................... 25
6.1. Technical data ..................................................................................... 25
6.2. Relubrication intervals ............................................................................ 26
6.3. Torque Specifications ............................................................................. 26
6.4. Weight (kg) ........................................................................................ 26
6.5. Noise emission .................................................................................... 27
7. Parts list and service kits ............................................................................ 28
7.1. Drawing ............................................................................................ 28
7.2. SolidC - Wet end ................................................................................. 30
7.3. SolidC - Motor-dependent parts ................................................................ 32
7.4. SolidC - Shaft seal ................................................................................ 34
3

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1 EC Declaration of Conformity
Revision of Declaration of Conformity 2009-12-29
The Designated Company
Alfa Laval Kolding A/S
Company Name
Albuen 31, DK-6000 Kolding, Denmark
Address
[phone]
Phone No.
hereby declare that
Pump
Designation
SolidC-1, SolidC-2, SolidC-3, SolidC-4
Type
From serial number 10.000 to 1.000.000
is in conformity with the following directive with amendments:
- Machinery Directive 2006/42/EC
The person authorised to compile the technical file is the signer of this document
Global Product Quality Manager
Pump, Valves, Fittings and Tank Equipment Lars Kruse Andersen
Title Name
Kolding 2013-12-03
Place Date Signature
4

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2 Safety
Unsafe practices and other important information are emphasised in this manual.
Warnings are emphasised by means of special signs.
A
A
l
l
w
w
a
a
y
y
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r
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e
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a
a
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m
m
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a
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a
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b
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f
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p
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m
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p
!
!
2.1 Important information
W
W
A
A
R
R
N
N
I
I
N
N
G
G
Indicates that special procedures must be followed to avoid serious personal injury.
C
C
A
A
U
U
T
T
I
I
O
O
N
N
Indicates that special procedures must be followed to avoid damage to the pump.
N
N
O
O
T
T
E
E
Indicates important information to simplify or clarify procedures.
2.2 Warning signs
G
G
e
e
n
n
e
e
r
r
a
a
l
l
w
w
a
a
r
r
n
n
i
i
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n
g
g
:
:
!
D
D
a
a
n
n
g
g
e
e
r
r
o
o
u
u
s
s
e
e
l
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c
c
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r
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i
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a
a
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v
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:
:
C
C
a
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t
t
i
i
c
c
a
a
g
g
e
e
n
n
t
t
s
s
:
:
5

CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | [email protected] | 417.831.1411
2 Safety
Unsafe practices and other important information are emphasised in this manual.
Warnings are emphasised by means of special signs.
A
A
l
l
w
w
a
a
y
y
s
s
r
r
e
e
a
a
d
d
t
t
h
h
e
e
m
m
a
a
n
n
u
u
a
a
l
l
b
b
e
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f
f
o
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r
r
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s
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i
n
n
g
g
t
t
h
h
e
e
p
p
u
u
m
m
p
p
!
!
2.3 Safety precautions
I
I
n
n
s
s
t
t
a
a
l
l
l
l
a
a
t
t
i
i
o
o
n
n
:
:
A
A
l
l
w
w
a
a
y
y
s
s
read the technical data thoroughly. (See chapter 6 Technical data)
!
A
A
l
l
w
w
a
a
y
y
s
s
use a lifting crane when handling the pump.
N
N
e
e
v
v
e
e
r
r
start in the wrong direction of rotation with liquid in the pump.
A
A
l
l
w
w
a
a
y
y
s
s
have the pump electrically connected by authorised personnel. (See the motor instruction)
O
O
p
p
e
e
r
r
a
a
t
t
i
i
o
o
n
n
:
:
A
A
l
l
w
w
a
a
y
y
s
s
read the technical data thoroughly. (See chapter 6 Technical data)
!
N
N
e
e
v
v
e
e
r
r
touch the pump or the pipelines when pumping hot liquids or when sterilising.
N
N
e
e
v
v
e
e
r
r
run the pump with both the suction side and the pressure side blocked.
N
N
e
e
v
v
e
e
r
r
run the pump when partially installed or not completely assembled
N
N
e
e
c
c
e
e
s
s
s
s
a
a
r
r
y
y
precautions must be taken if leakage occurs as this can lead to hazardous situations
A
A
l
l
w
w
a
a
y
y
s
s
handle lye and acid with great care.
N
N
e
e
v
v
e
e
r
r
use the pump for products not mentioned in the Alfa Laval pump selection program.
The Alfa Laval pump selection program can be acquired from your local Alfa Laval sales company.
M
M
a
a
i
i
n
n
t
t
e
e
n
n
a
a
n
n
c
c
e
e
:
:
A
A
l
l
w
w
a
a
y
y
s
s
read the technical data thoroughly. (See chapter 6 Technical data)
!
N
N
e
e
v
v
e
e
r
r
service the pump when it is hot.
N
N
e
e
v
v
e
e
r
r
service the pump if pressurised.
A
A
l
l
w
w
a
a
y
y
s
s
use Alfa Laval genuine spare parts.
M
M
o
o
t
t
o
o
r
r
s
s
w
w
i
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t
t
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p
p
p
p
l
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e
s
s
:
:
Remember lubrication must be in accordance with the information plate/label on the motor.
A
A
l
l
w
w
a
a
y
y
s
s
disconnect the power supply when servicing the pump.
T
T
r
r
a
a
n
n
s
s
p
p
o
o
r
r
t
t
a
a
t
t
i
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n
n
:
:
T
T
r
r
a
a
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n
s
s
p
p
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r
t
t
a
a
t
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n
n
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f
f
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p
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p
p
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n
n
i
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t
t
:
:
N
N
e
e
v
v
e
e
r
r
lift or elevate in any way other than described in this manual
A
A
l
l
w
w
a
a
y
y
s
s
drain the pump head and accessories of any liquid
A
A
l
l
w
w
a
a
y
y
s
s
ensure that no leakage of lubricants can occur
A
A
l
l
w
w
a
a
y
y
s
s
transport the pump in its upright position
A
A
l
l
w
w
a
a
y
y
s
s
ensure that the unit is securely fixed during transportation
A
A
l
l
w
w
a
a
y
y
s
s
use original packaging or similar during transportation
6

CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | [email protected] | 417.831.1411
2 Safety
Unsafe practices and other important information are emphasised in this manual.
Warnings are emphasised by means of special signs.
A
A
l
l
w
w
a
a
y
y
s
s
r
r
e
e
a
a
d
d
t
t
h
h
e
e
m
m
a
a
n
n
u
u
a
a
l
l
b
b
e
e
f
f
o
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r
r
e
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u
u
s
s
i
i
n
n
g
g
t
t
h
h
e
e
p
p
u
u
m
m
p
p
!
!
7

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3 Installation
3.1 Unpacking/delivery
S
S
t
t
e
e
p
p
1
1
Always use a lifting crane when handling the pump
(See chapter 6 Technical data).
C
C
A
A
U
U
T
T
I
I
O
O
N
N
Alfa Laval cannot be held responsible for incorrect unpacking.
C
C
h
h
e
e
c
c
k
k
t
t
h
h
e
e
d
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e
e
l
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y
y
f
f
o
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r
r
1. Complete pump.
2. Delivery note.
3. Motor instructions.
4. Test certificate, IF ORDERED!I
S
S
t
t
e
e
p
p
2
2
Remove any packing materials from the inlet and the outlet.
Avoid damaging the inlet and the outlet.
Avoid damaging the connections for flushing liquid, if supplied.
TD 241-003/1
S
S
t
t
e
e
p
p
3
3
Inspect the pump for visible transport damage.
TD 241-003/2
S
S
t
t
e
e
p
p
4
4
Always remove the shroud, if fitted, before lifting the pump.
TD 241-004/1
8

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3 Installation
Study the instructions carefully and pay special attention to the warnings! Always check the pump before operation.
- See pre-use check in section 3.3 Pre-use check, page 10
The large pump sizes are very heavy. Alfa Laval therefore recommends the use of a lifting crane when handling the pump.
3.2 Installation
S
S
t
t
e
e
p
p
1
1
!
A
A
l
l
w
w
a
a
y
y
s
s
read the technical data thoroughly.
(See chaper 6 Technical data)
!
A
A
l
l
w
w
a
a
y
y
s
s
use a lifting crane when handling the pump.
A
A
l
l
w
w
a
a
y
y
s
s
have the pump electrically connected by authorised
personnel. (see the motor instructions).
N
N
O
O
T
T
E
E
In case of shaft seal leakage, the media will drip from the slot in
the bottom of the adaptor. In case of shaft seal leakage, Alfa
Laval recommends placing a drip tray underneath the slot for
collecting the leakage.
C
C
A
A
U
U
T
T
I
I
O
O
N
N
Alfa Laval cannot be held responsible for incorrect
installation.
W
W
A
A
R
R
N
N
I
I
N
N
G
G
:
:
Alfa Laval recommend the installation of a lockable
repair breaker. If the repair breaker is to be used as
an emergency stop, the colors of the repair breaker
must be red and yellow.
C
C
A
A
U
U
T
T
I
I
O
O
N
N
The pump does not prevent back flow when
intentionally or unintentionally stopped. If back flow
can cause any hazardous situations, precautions
must be taken e.g. check valve to be installed in the
system preventing above described.
S
S
t
t
e
e
p
p
2
2
Ensure that there is sufficient clearance around the pump (min.
0.5 m)(1.64 ft).
NOTE!
US pumps have no shroud
TD 241-005/1
S
S
t
t
e
e
p
p
3
3
Check that the flow direction is correct.
Outlet C
C
o
o
r
r
r
r
e
e
c
c
t
t
!
!
Inlet
TD 241-006
9

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3 Installation
Study the instructions carefully and pay special attention to the warnings!
SolidC comes with impeller screw as standard.
Check the direction of rotation of the impeller before operation.
- See the indication label on the pump.
S
S
t
t
e
e
p
p
4
4
1. Ensure that the pipelines are routed correctly.
2. Ensure that the connections are tight.
Remember
Seal rings!
TD 241-007
Few bends
Correct!
S
S
t
t
e
e
p
p
5
5
A
A
v
v
o
o
i
i
d
d
s
s
t
t
r
r
e
e
s
s
s
s
i
i
n
n
g
g
t
t
h
h
e
e
p
p
u
u
m
m
p
p
.
.
P
P
a
a
y
y
s
s
p
p
e
e
c
c
i
i
a
a
l
l
a
a
t
t
t
t
e
e
n
n
t
t
i
i
o
o
n
n
t
t
o
o
:
:
- Vibrations
- Thermal expansion of the tubes
- Excessive welding
- Overloading TD 241-008/1
Avoid
bending
pipelines
3.3 Pre-use check
S
S
t
t
e
e
p
p
1
1
!
N
N
e
e
v
v
e
e
r
r
start in the wrong direction of rotation with liquid in the
pump.
1. Start and stop the motor momentarily
2. Ensure that the direction of rotation of the motor fan is
clockwise as viewed from the rear end of the motor.
See indication label!
Correct
TD 241-013/1
Rear view of motor
3.4 Recycling information
•
•
U
U
n
n
p
p
a
a
c
c
k
k
i
i
n
n
g
g
- Packing material consists of wood, plastics, cardboard boxes and in some cases metal straps.
- Wood and cardboard boxes can be reused, recycled or used for energy recovery
- Plastics should be recycled or burnt at a licensed waste incineration plant
- Metal straps should be sent for material recycling
•
•
M
M
a
a
i
i
n
n
t
t
e
e
n
n
a
a
n
n
c
c
e
e
- During maintenance, oil and wear parts in the machine are replaced
- All metal parts should be sent for material recycling
- Worn out or defective electronic parts should be sent to a licensed handler for material recycling
- Oil and all non-metal wear parts must be disposed of in accordance with local regulations
•
•
S
S
c
c
r
r
a
a
p
p
p
p
i
i
n
n
g
g
- At end of use, the equipment must be recycled according to relevant, local regulations. Besides the equipment itself, any
hazardous residues from the process liquid must be considered and dealt with in a proper manner. When in doubt, or in the
absence of local regulations, please contact your local Alfa Laval sales company.
10