CTS VGM User manual

MODELS: VGM VGMX VGMTX
AUTOMATIC HOSE REELS
USE AND MAINTENANCE MANUAL

............................ INDEX OF SUBJECT MATTERS ........................
GB
-2-
1 GENERAL RULES APPLIED ................................................................................................... page 9
2 WARRANTY............................................................................................................................. page 9
3 DESCRIPTION ........................................................................................................................ page 9
4 OPERATION ............................................................................................................................ page 9
5 INTENDED USE OF THE MACHINE....................................................................................... page 9
6 MARKING AND IDENTIFICATION......................................................................................... page 10
7 MOUNTING OF THE HOSE .................................................................................................. page 10
8 INSTALLATION.......................................................................................................................page 11
9 LINK ........................................................................................................................................page 11
10 MAINTENANCE..................................................................................................................... page 12
11 REPLACEMENT OF THE HOSE........................................................................................... page 12
12 REPLACEMENT OF THE SPRING ....................................................................................... page 13
13 DISPOSING OF CONTAMINATED MATERIALS................................................................... page 14
14 DECLARATION OF CE CONFORMITY................................................................................. page 14
Enclosures:
15 SPARE PARTS ...................................................................................................................... page 28
16 TECHNICAL DATA................................................................................................................. page 34

- 9 -
1 - GENERAL RULES APPLIED
2 - WARRANTY
3 - DESCRIPTION
5 - INTENDED USE OF THE MACHINE
4 - OPERATION
This manual is giving information about a correct assembly, use and maintenance of the hose reels in
order to prevent accidents.
The hose reel has been designed in conformity to the present EEC rules and namely:
- UNI EN ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment
and risk reduction;
- UNI EN ISO 13857:2008 Safety of machinery - Safety distances to prevent hazard zones being
reached by upper and lower limbs.
The equipment is guaranteed for a period of 18 months from date of purchase and must be used in
accordance with the instructions contained in this manual. Warranty does not cover all parts which are
faulty after incorrect use, incorrect installation or maintenance, maintenance carried out by unauthorized
personnel, transport damages, or for circumstances not concerning manufacturing defects. The manu-
facturer disclaims any responsibility for any damage, that may directly or indirectly, derive to persons
or property in consequence to the not observed requirements specied in this instruction manual and
especially the warnings regarding installation, use and maintenance.
The hose reels models VGM are made of hot galvanized moulded steel and painted with electrostatic
polyester powder system in order to guarantee a long life of the product. The hose reels models VGMX
are made of stainless steel AISI 304 except for some parts made of nylon and aluminium.
The hose rolling is done automatically by a spring made of high quality iron, incorporated in the drum.
The stop can be done at any desired length, through an automatic locking device.
The hose reels supplied without hose are provided with the unloaded spring. Follow the instruc-
tions described at the chapter "HOSE ASSEMBLY".
The automatic device stopping the hose works on an area corresponding to 1/3 turn of the drum.
To release the hose, put a light traction on it.
It is important always to keep the hose back when you rewind it, in order to avoid
damages to the machine, injuries to people or to surrounding things.
The hose reels of the painted series are suitable for distributing uids like diesel fuel, oil, urea solutions,
antifreeze, windshield liquid, water-based solutions of detergents or disinfectants. The stainless steel
hose reels are suitable for washing at high or low pressure. Specic versions with food-quality hose are
also suitable for the passage of drinking water. According to the EEC rules these hose reels have not to
be placed in areas where they might be in contact with food products.
All the hose reels have to be used only for distributing uids, at the pressures and temperatures
indicated on the schedule. Every hose reel code is corresponding to a dierent kind of uid. It is for-
bidden to use the machine for any other kind of uid.
We decline any responsibility for anomalies or dangers which could arise by a hose assembly with
characteristics and uses dierent from the ones described herein. Avoid to get on the machine or to lay
any kind of material on it. Check periodically the correct operation of the hose reel, and control that the
couplers are well locked and there are no uid losses. Close the feeding of uid at the shift end to avoid
damages during non-working hours.
On request can be supplied in accordance with the Directive ATEX 2014/34/EU with the marking
II 2G h IIB T6 ... T4 Gb -20°C ≤ Ta ≤ +65°C
II 2D h IIIB 20°C ... 135°C Db -20°C ≤ Ta ≤ +65°C
for their use in potentially explosive atmospheres.
GB
ENGLISH - Translated from Italian

- 10 -
GB
6 - MARKING AND IDENTIFICATION
We ax the CE marking as the manufacturer of this
equipment. On the equipment is securely attached a tag
with curing adhesive system on which are indicated in
addition to the name of the manufacturer and the symbol
"CE", all information necessary for good identication of
the machine (model, duty, year of construction, weight,
etc.).
TORINO RENATO - Busca (Cuneo)
HOSE REEL for Air - Water
AVVOLGITUBO per Aria - Acqua
18 bar, 19x27, 20 m
VGM181920
2018 / S.N.1128
25
7 - MOUNTING OF THE HOSE (Models without hose)
WARNING! DO NOT PUT HANDS OR ANY OTHER THING INSIDE THE DRUM!
7.4 7.6
7.3
7.2 BP 1"-3/4" The hose reels without hose are supplied with the unlo-
aded spring.
Use a hose with dimension and pressure characteristics sui-
table for use according to the hose reel model. Especially use
hoses for each uid as further described below:
Diesel fuel:antistatic hose (R<1 mΩ/m). Pipe without tting.
Urea / Acqua fredda: Pipe without tting.
60 bar (3/4")): EN857 1SC hose with tting F.90° 3/4"G.
60 bar (1"):EN857 1SC hose with tting F.S.1"G.
7.1) Fix the hose reel to the bench and remove plastic pro-
tection.
7.2) Models Low Pressure 3/4"-1"(BP): Fix the hose clamp
and adjust it so that during rotation the hose reel is free
to turn.
Models High Pressure 1"(AP): connect the hose (A) to
the curve, tightening with the suitable wrench. Tighten
the nut (B) on the connection of the drum.
7.3) Mount the lateral carter and rotate manually the drum in
order to rewind completely the hose.
7.4) Spring Preload: hold the hose-end and rotate the drum
in the opposite direction for a few laps, refer to the tables
p.34-35.
7.5) Insert the hose-end between the guide rollers and put
the hose rubber stopper at the desired length.
7.6) Unwind the hose and rewind it completely, to check if
the hose reel works properly.
7.2 AP 1"
7.2 AP 3/4"

- 11 -
GB
8 - INSTALLATION
Check the packaging at the reception of the goods and store only at a dry place. Verify that the device
has not been damaged during transport or storage operations. Make sure you receive all the compo-
nents. Ask the manufacturer for any possible missing component.
The hose reel has to be wall mounted at a minimum height of the oor of 2.50 m in order to
prevent accidents during work operations. Considering the hose reel weight and dimensions, its
movement requires the use of lifter devices.In particular cases it is possible to mount it on the oor or on
other machines as accessory, only if complete with a xed support. The hose-guide arms can be xed in
three dierent positions according to the hose reel installation (see pictures A-B-C).
IMPORTANT! Models for distribution of Oil 60 bar (1") only allow the installation on position A - B.
Mount the hose reel in xed position on sti and consistent walls using 4 dowels of 10 mm diameter.
WARNING! The manufacturer declines any responsibility for injuries to people or damages to
things caused by a wrong assembly of the hose reel.
IMPORTANT! Any installation operation shall be carried out by a suitably trained
sta, following carefully the information given in this manual.
9 - LINK
Always connect the hose reel to the line by the couplers and the exible hose suitable for this use,
above all in case of high pressure and temperature. To avoid consequent loss of uid tighten the
ttings using appropriate keys, keep back the swivel joints to avoid damaging them.
According to the rules, put a ball-tap on the feeding line of the hose reels in order to make the maintenance
operations easier. The said ball-tap can be used as a safety valve for dangerous situations.
The connection hose is supplied as standard for models with swivel joint in composite materials.
9.1) Diesel fuel/Water 90°C (3/4"-1"): Tighten the swivel joint on the hub, t the lateral cover and tighten
the elbow on the swivel joint using a suitable sealant.
9.2) Urea/Water 50°C (3/4"-1"): Mount the lateral cover and hand-tighten the swivel joint, insert the hose
into the hose connector and x it with the clamp.
IMPORTANT: Do not use sealants.
9.3) Oil (3/4"-1"): Tighten the swivel joint on the hub, t the lateral cover and tighten the elbow 90° on
the swivel connector.
IMPORTANT! For models suitable for potable water carry out an adequate ow of wa-
shing of parts in contact with the uid before use.
9.1 9.2 9.3
A
C
B
NOT POSSIBLE FOR
VGM600115ST - VGM600115

- 12 -
10 - MAINTENANCE
11 - REPLACEMENT OF THE HOSE
11.3
11.4
11.1
11.2
11.5
IMPORTANT: Any maintenance operation shall be carried out by a suita-
bly trained sta, following carefully the information given in this manual.
Ensure that there is no tension in the spring before starting any opera-
tions inside the hose reel.
Always close the feeding of uid to the machine before carrying out any maintenance on it.
Replace the exible hose as soon as it shows any sign of wear and tear or of deterioration
due to the dierent conditions of the labour environment. We advise you to replace it every
year in case it is used for a few hours a week.
Replace the seal inside the revolving joint in case of losses due to wear and tear. Any repla-
cement of hose reel parts has to be done using original spare parts (see the spare parts list).
We advise you to contact the manufacturer for any possible anomaly and before replacing
any part. After every maintenance operation, put again the eventual supports.
Replace the hose with another one of the same
dimensions and characteristics.
11.1) Remove the hose rubber stopper and relea-
se the hose slowly until the spring is comple-
tely unloaded.
11.2) Loosen the swivel joint.
11.3) Loosen the two screws of the spring likage
shaft by a 10 wrench.
11.4) Disassemble the opening on the spring side
and unwind completely the hose from the
drum.
11.5) Take out the drum, unscrew the internal t-
ting with the suitable wrench and mount the
new hose.
11.6) Assemble again the hose reel, by following
the above steps in reverse order. If that is the
case, grease the supports and the ratchet
hook.
11.7) Go on as indicated at point 7.2 of the chap-
ter: Mounting of the hose.
WARNING! For safety reasons, ope-
rations of hose replacement must be
carried out at the bench.
GB

- 13 -
12 - REPLACEMENT OF THE SPRING
12.2
12.4 12.5
12.6 12.7
12.7
WARNING! The disassembly of the spring is only permitted to the sta au-
thorized and suitably trained by the manufacturer. Handle with the greatest
care the spring; serious accidents might occur.
12.1) Make sure that the
rewinding system is to-
tally unloaded and that
the drum is free (see
point 11.1)
12.2) Loosen the swivel joint
12.3) Loosen the two screws
of the spring linka-
ge shaft by a 10 mm
wrench (see point 11.3).
12.4) Disassemble the ope-
ning on the spring side
by a 10 mm wrench and
take out the drum.
12.5) Take out the shaft from
the spring housing.
12.6) Lift the tangs on the
drum by a screwdriver
and rotate the spring
housing centre in order
to release it from the
drum.
12.7) Turn upside down the
drum and take out the
spring housing cen-
tre paying the greatest
care so that the spring
does not go out of it.
12.8) Insert and hook the
shaft into the new
spring housing centre.
Lubricate the spring
and the shaft.
12.9) Put the drum straight
and place the new
spring housing centre
with the utmost care.
Block the tangs.
12.10) Assemble all the parts
and go on as indicated
at point 7.2 of the chap-
ter "Mounting of the
hose"
The spring which allows to rewind the hose is placed inside a proper housing centre which
is joint to the drum.
12.9
GB

- 14 -
14 - DECLARATION OF CE CONFORMITY
13 - DISPOSING OF CONTAMINATED MATERIALS
In case of maintenance or demolition of the machine, the parts that make it up must be
sent to companies that specialize in the disposal and recycling of industrial refuse and, in
particular:
DISPOSAL OF PACKING MATERIAL
The packaging consists of biodegradable cardboard which can be delivered to companies
for normal recycling of cellulose.
DISPOSAL OF METAL COMPONENTS
Metal parts, whether paint-nished or in stainless steel, can be consigned to scrap metal
collectors.
DISPOSAL OF OTHER PARTS:
Other components, such as hoses, rubber gaskets and plastic parts, must be disposed of by
companies specialising in the disposal of industrial waste.
hereby states under its own responsibility that the hose reels model
VGM - VGMX
serie: refer to Serial Number (S.N.) shown on the label axed to the product
year of production: refer to the year of production shown on the label axed to the product
are in conformity with the Machinery directive 2006/42/CE
Besides, the following harmonized rules have been applied:
- UNI EN ISO 12100:2010 Safety of machinery - General principles for design - Risk
assessment and risk reduction;
- UNI EN ISO 13857:2008 Safety of machinery - Safety distances to prevent hazard zones
being reached by upper and lower limbs.
GB

- 27 -
ENCLOSURES:
-SPARE PARTS
-TECHNICAL DATA

0022F - 3/4"
0022G - 1"
0532 - 3/4"
0533 - 1"
0362
0261
0521
0017
0527
0055D
0055C
0056
0506
0044
0652
0044
0518
0261
0653
0261
0505
0610M
0610B
0610N
0504A
0253
0651
0522
0518
0362 0261
0044
0044
0261
0485L
0439L
0570
0611
0044
0180L
0484L
0612
0649
0006
0650
0649
0650
0507
0261
G
0007
G
0630
0056P
0055C1
0253
0613
15.1 SPARE PARTS Mod. VGM-VGMX-
VGMTX
- 28 -
15.2

ENGLISH
SPRING FOR HOOK
SEEGER D. 10
SCREW TE M 6x16
HOSE STOPPER D.27 (3/4")
HOSE STOPPER D.33 (1")
NUT M 6
SPRING 15 m B.P.
SPRING 20 m
SPRING 15 m A.P.
SPRING LINKAGE
LINKAGE PLASTIC SPRING
ROLLERS SUPPORT
SCREW TE 6x21 HILO
SCREW TE M 6x12
SCREW TC M 6x16
PIN D.8 L=47 mm
WIDE ROLLERS SUPPORT
ROLLER D.18 L=40 mm
RATCHET PLATE WHEEL
RATCHET HOOK
COLLAR
RATCHET HOOK KIT
LONG ARM
COVER SPRING SIDE
COVER SWIVEL SIDE
SPRING SPACER
HOSEGUIDE D.27 (3/4”)
HOSEGUIDE D.35 (1”)
ROLLER D.18 L=118 mm
WHITE SHAFT DRUM
METAL SHAFT DRUM
BLACK SHAFT DRUM
TIE ROD L=248 mm
ROLLER D.18 L=70 mm
COMPLETE 4 ROLLERS SUPPORT
SCREW TE M 5x11
NUT M 5
SCREW TBEI M 5x12
LEFT BODY SIDE
RIGHT BODY SIDE
BASE PLATE
SWIVEL JOINT
- 29 -
CODE
0006 (X)
0007 (X)(TX)
0017 (X)(TX)
0022F (X)(TX)
0022G(X)(TX)
0044 (X)(TX)
0055
C (X)(TX)
0055C1
(X)(TX)
0055D
0056
0056P (EX)
0180L
(X)(TX)
0253
(X)(TX)
0261
(X)(TX)
0362
(X)(TX)
0439L
0484L
0485L
0504A (EX)
0505 (EX)
0506
0507
(X)(TX)(EX)
0518
(X)(TX)
0521
0522
0527
0532
0533
0570
0610B (X)(EX)
0610M(X)(TX)(EX)
0610N (EX)
0611
(X)(TX)
0612
0613
(X)(TX)
0630
(X)(TX)
0649
(X)(TX)
0650
(X)(TX)
0651
(X)(TX)
0652
(X)(TX)
0653
(X)(TX)
G
To order the spare parts for a stainless steel or ATEX model, please add to the code the letter "X"/"TX" or
"EX" as indicated between brackets.

- 30 -
15.2 SWIVEL JOINTS SPARE PARTS
0636G
0634
0636
0510
0511
0528
0636K
0529
0558
0531
0512
0513 - Ø19
0514 -
19
0515 -
25
YC0167
Y0166A
0515
G 1"
0523A -
19
0524A -
25
0558
0531
0525Q
0510A
0642 -
19
0643 -
25
0558
0531
0624
0528
0525
A< 20 Bar
Diesel B< 20 Bar
Urea
Water (<40°C)
0636G
0634
0636
0579
0511
0636K
0529
0558
0531
0512
0513 -
19
0514 -
19
0515 -
25
0578
0515
Y0166A
YC0167
G 1"
A1 < 20 Bar
Diesel
Steel shaft

- 31 -
0636GC
0636GX
0634
0634X
0636C
0636X
0636K
0579
0291
0644
0654 -
19
0655 -
25
0578
0558
0531
1"G
D< 20 Bar
Air
Water (Max. 100°C)
G3/4"
0578
0292
0579
0738
0291
0586
0525
0582
G1"
G1"
0525V
0695
0695PTFE
0718K
G1"
VGL
0586X
0586TX
E< 60 Bar - (40 Bar)
Oil
Water (Max. 150°C)

- 32 -
CODE
0291Z
0291X
0292(TX)
0510
0510A
0511
0512
0513
0514
0515
0523A
0524A
0525
0525Q
0525V
0528
0529
0531
0558
0578(X)(TX)
0579(X)(TX)
0582
0586(X)(TX)
0624
0634 .
0634X
0636
0636G
0636C
0636GC
0636X
ENGLISH
GALVANISED DOUBLE SCREW3/4"G
S/S DOUBLE SCREW 3/4"G
DOUBLE SCREW 3/4"-1"G
BLACK PLASTIC SHAFT
PLASTIC SHAFT
DOUBLE SCREW M34x1-M.3/4"G
RING M34x1
WASHER D. 21x32,5 D. 19 mm
CURVE 90° D. 19 mm
CURVE 90° D. 25 mm+WASHER
SWIVEL JOINT D.19
SWIVEL JOINT D.25
OR 3081 (20,24 x 2,62)
QUAD-RING 20,30 x 2,62
OR 3081 (20,24 x 2,62) VITON
OR 2100 (25,12 x 1,78)
OR 3093 (23,47 x 2,62)
CLAMP D. 34-37 mm
CLAMP D. 27-29 mm
WASHER D. 80x28.5x2.5
STEEL SHAFT M.1”G.
SEAL UP 19 25 6
STEEL JOINT M.1”G
DOUBLE SCREW 3/4" G. - 1" G
BRASS ELBOW 90° F.1" G.
S.S. ELBOW 90° F.1" G.
BRASS JOINT M.F.1"G.
COMPLETE BRASS JOINT
BRASS JOINT/S.S. M.F.1"G.
COMPLETE BRASS/S.S. JOINT
S.S. JOINT M.F.1" G.
To order the spare parts for a stainless steel or ATEX model, please add to the code the letter "X"/"TX" or "EX" as indicated between brackets.

- 33 -
CODE
0636GX
0636K
0642
0643
0644
0654
0654TP
0655
0655TP
0695
0695PTFE
.
0718K
0738(X)
Y0166A
YC0167
ENGLISH
S.S. COMPLETE JOINT 1" G.
KIT JOINT SEALS 1" G.
PLASTIC CURVE D.19 + RING
PLASTIC CURVE D.25 + RING
DOUBLE SCREW 3/4"G - 1"G
BRASS CURVE D.19 + RING
CURVE D.19 +RING (MOD. VGMX)
BRASS CURVE D.25 + RING
CURVE D.25 +RING (MOD. VGMX)
BUSH D.25x20 L=7 BRASS
BUSH D.25x20 L=7 PTFE
KIT OF SPARE SEALS
CURVE 140° M.F. REVOLVING 1"G
SHAPED WASHER
CURVE 90° D. 25 mm
To order the spare parts for a stainless steel or ATEX model, please add to the code the letter "X"/"TX" or "EX" as indicated between brackets.

FLUID
MAX.
CODE INLET OUTLET HOSE LENGTH*G
PRE
LOAD
DIESEL FUEL 20 Bar
VGM203420STO
VGM200115STO
G 1" F
G 1" F
Ø 19 mm
Ø 25 mm
20 m
15 m
20 Kg
20 Kg
A
1
2
UREA
SOLUTIONS
WATER
< 40°C
20 Bar
VGM203420ST
VGM200115ST
Ø 19 mm
Ø 25 mm
Ø 19 mm
Ø 25 mm
20 m
15 m
20 Kg
20 Kg
B
1
2
AIR-WATER 20 Bar
VGM203420STA
VGM200115STA
G 1" F
Ø 19 mm
Ø 25 mm
20 m
15 m
20 Kg
20 Kg
D1
2
WATER
100°C Max.
20 Bar VGM203420STMX G 1" F Ø 19 mm 20 m 20 Kg D 1
- 34 -
16.1 - TECHNICAL DATA VGM
Models without hose
FLUID
MAX.
CODE INLET HOSE HOSE LENGTH*G
PRE
LOAD
DIESEL FUEL 10 Bar
VGM101920GO
VGM102515GO
G 1" F
G 1" F
19 x 27
25 x 35
20 m
15 m
25 Kg
25 Kg
A
1
2
UREA
SOLUTIONS 10 Bar VGM101920ADB Ø 19 mm 19 x 27 20 m 25 Kg B 1
WATER
< 40°C
10 Bar VGM101920T Ø 19 mm 19 x 25 20 m 25 Kg B 2
WATER
70°C Max
10 Bar
VGM101920KMX
VGM102515KMX
G 1" F
G 1" F
19 x 27
25 x 34
20 m
15 m
25 Kg
25 Kg
D
1
2
AIR 18 Bar
VGM181920
VGM182515
G 1" F
G 1" F
19 x 27
25 x 34
20 m
15 m
25 Kg
25 Kg
A
1
2
Models with hose
Swivel joints
*G
15.2

- 35 -
FLUID
MAX.
CODE INLET OUTLET HOSE LENGTH*G
PRE
LOAD
WATER
100°C Max.
DIESEL FUEL 20 Bar
VGMX203420STMX
VGMX200115STMX
G 1” F
Ø 19
Ø 25
20 m
15 m
22 kg D1
WATER
150°C Max.
40 Bar
VGMX403420ST
VGMX400115ST
G 1" M
G 3/4" M
G 1" M
20 m
15 m
22 kg E1
16.2 - TECHNICAL DATA VGMX
FLUID
MAX.
CODE INLET HOSE HOSE LENGTH*G
PRE
LOAD
DIESEL FUEL 10 Bar
VGMX101920GOMX
VGMX102515GOMX
G 1" F
G 1" F
19 x 27
25 x 35
20 m
15 m
30 kg
32 kg
D
1
2
WATER
< 40°C
10 Bar VGMX101920T Ø 19 mm 19 x 25 20 m 29 kg
B
2
WATER
70°C Max.
10 Bar
VGMX101920KMX
VGMX102515KMX
G 1" F
G 1" F
19 x 27
25 x 34
20 m
15 m
30 kg
32 kg
D
1
2
WATER
90°C Max.
10 Bar VGMX101920KR G 1" F 19 x 28 20 m 30 kg
D
1
2
Models without hose
Models with hose
16.3 - TECHNICAL DATA VGMTX
FLUID
MAX.
CODE INLET OUTLET HOSE LENGTH*G
PRE
LOAD
WATER
150°C Max.
40 Bar VGMTX403420ST
VGMTX400115ST G 1" M G 3/4" M
G 1" M
(3/4") 20 m
(1") 15 m 22 kg E1
Models without hose
Swivel joints
*G
15.2

Obligation to preserve the manual
This manual must be kept in an easily accessible place,
available to all operators.
This manual suits for next models
2
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