Technics AirPRO User manual

AirPRO Operating Parameters
Part No. Description Optimal Gap Max Chip Load Wrench Adapter Torque
453200 ER32 AirPRO .070" .020" 200TH 04604-32 100 lb.ft
454000 ER40 AirPRO .070" .020" 200TH 04605-40 130 lb.ft
452500 SYOZ25 AirPRO .070" .020" 200TH 03690-25 90 lb.ft
AirPRO Specifications
Part No. Description Min RPM Max RPM D L H h Weight
453200 ER32 AirPRO 18,000 24,000 1.97" 3.77" 1.77" 1.24" 1.1 lb
454000 ER40 AirPRO 18,000 24,000 2.48" 4.06" 1.81" 1.13" 1.4 lb
452500 SYOZ25 AirPRO 18,000 24,000 2.36" 3.92" 1.97" 1.13" 1.3 lb
Use the AirPRO instead of ER collet nuts to provide enhanced dust
removal capability to your machine. Use only with on-size precision ER
collets to ensure proper performance.
During operation, the AirPRO produces a powerful air-stream that
evacuates dust from nested cutting operations before it has a chance
to accumulate.
• AirPRO features PowerCOAT Technology for 70%
greater holding power and longer cutter life
• ER Collets snap into AirPRO just like a collet nuts
• Use with ER32 and ER40 collet chucks
• Works with standard router bits
Warranty: AirPRO is guaranteed to perform as described, but must be used with on-size precision ER collets and tightened
to torque specifications above using a tightening stand, torque wrench and proper adapter or warranty becomes invalid.
Operator's Manual
D
L
H
h
Always tighten the AirPRO to proper torque specification
using a torque wrench and tightening stand.

Setup Information
Recommended Cutting Tool Depth
For optimal performance setup the AirPRO and cutting tool depth to main-
tain .070" gap between the face of the AirPRO and the material surface.
Recommended Cutting Tool Depth
Material Depth L Min L Max H Min H Max
1/4" 2 1/2" 2 1/2" 1/2" 1"
3/8" 2 1/2" 2 1/2" 1/2" 1 1/8"
12mm 2 1/2" 3" 5/8" 1 1/4"
1/2" 2 1/2" 3" 5/8" 1 1/4"
5/8" - 16mm 3" 3" 3/4" 1 3/8"
18mm 3" 3" 7/8" 1 1/2"
3/4" - 19mm 3" 3" 1" 1 5/8"
20mm 3" 3" 1" 1 5/8"
1" - 25mm 3" 3 1/2" 1 1/8" 1 3/4"
1 1/8" 3 1/2" 3 1/2" 1 1/4" 1 7/8"
1 1/4" - 32 mm 3-1/2" 3 1/2" 1 3/8" 2"
Setup Instructions
1. Every time you setup an AirPRO inspect the AirPRO,
toolholder, collet, and cutting tool for signs of wear or
other damage. Do not use worn or damaged tools with
the AirPRO.
2. Remove all dust or other contaminants from the
AirPRO, ER collet and toolholder, making sure the
threads are clean.
3. Snap the collet into the AirPRO.
4. Insert the cutter into the collet making sure the tool
reaches all the way to the bottom of the collet so
proper holding power is applied.
5. Use the cutter pre-set jig (sold separately) to accurately
set the cutter to the correct depth to maintain .070"
clearance between AirPRO and material. Clearance
from .060" up to .200" is acceptable, but .070" is opti-
mal.
6. Hand tighten the AirPRO, collet, and cutter
assembly into your toolholder.
7. Insert the assembly into a tightening stand and tighten
to correct specification using a torque wrench. See
other side for torque specifications.
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H
Cutter Pre-Set Jig
For optimum performance use the pre-set jig to
accurately set tool depth to maintain .070" clearance
between AirPRO and material, while cutting .010"
into the spoil board.
Pre-Set jig Part No. 18T-1901
correct
incorrect
LIT-TKSAIRPROMAN2014
Techniks Inc., 9930 East 56th St. Indianapolis, IN 46236
[phone] or [phone] • E-mail: [email protected]