Hellermann Tyton AT2000 CPK bench mount kit User manual

Overhead Suspension AT2000 CPK
Operating Instructions
Betriebsanleitung

2
EN
English
DE
Deutsch
Translation of the original instructions 3
Originalanleitung 17

ENDE
Operating Instructions • Overhead Suspension AT2000 CPK • 03/2020 • 106-29021 3
Translationof the original operating instructions
Installation instructions
Contents
1 User information .....................4
1.1 Field of application ................4
1.2 Warranty........................4
1.3 Manufacturer contact data ..........4
1.4 Information on the operating
instructions ......................4
1.5 Copyright and intellectual
property rights ...................4
1.5.1 Used labels and symbols ............4
1.6 Keeping and handing over these
instructions ......................4
1.7 Target group of these instructions .....4
1.8 Applicable documents..............4
1.9 General information ...............4
2 Safety instructions ....................5
2.1 Representation and layout of
warning instructions ...............5
2.2 Classification of the warning
instructions ......................5
2.3 General safety instructions for
power tools......................5
2.4 Basic safety instructions.............5
2.4.1 Cleanliness at the workplace .........5
2.4.2 Spare parts and accessories ..........5
2.5 Intended use .....................6
2.6 Misuse .........................6
2.7 Operator obligations ...............6
2.8 Personnel qualification .............6
2.8.1 Qualified personnel for operation .....6
2.8.2 Qualified personnel for maintenance
and repairs ......................6
2.8.3 Trained electrician .................6
2.8.4 Authorised qualified personnel for
repairs and inspection ..............6
3 Layout and function...................7
3.1 Layout..........................7
3.2 Scope of delivery..................7
3.3 Function ........................7
4 Transport and storage .................7
5 Installation and initial operation.........8
5.1 Required installation tools ...........8
5.2 Installing the overhead suspension ....8
5.3 Suitable workplace ................9
5.4 Installing the overhead suspension
at the workplace ..................9
5.5 Using the tool ....................9
5.5.1 Adjusting the balancer (cable pull).....9
5.6 Installing the power supply unit
with control box .................10
5.7 Connecting the CPK power
supply unit .....................10
5.8 Inserting the cable tie reel ..........11
5.9 Commissioning before every use .....11
5.9.1 Check before operation............11
5.9.2 Check after operation .............11
6 Operation ..........................12
6.1 Switching the tool on and off .......12
6.2 Inserting the band chain in the tool...12
6.3 Putting the tool into working
position........................12
6.4 Operating the tool................12
6.5 Emptying the waste bin............12
6.6 Moving tool from working
position........................12
6.7 Replacing empty cable tie reels ......12
7 Troubleshooting .....................13
8 Maintenance ........................13
8.1 Cleaning .......................13
8.1.1 Cleaning the overhead suspension ...13
8.2 Maintenance....................13
8.2.1 Important information.............13
8.2.2 General maintenance measures......13
8.3 Repair .........................13
9 Taking out of operation ...............14
9.1 Taking the overhead suspension
out of operation .................14
9.2 Recommissioning the overhead
suspension .....................14
10 Disposal............................14
11 Technical data .......................15
11.1 Dimensions .....................15
11.2 Work area ......................16
11.3 Weight ........................16
12 Customer service and spare parts .......16

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Operating Instructions • Overhead Suspension AT2000 CPK • 03/2020 • 106-29021
User information
4
1 User information
These operating instructions are an essential aid for
proper operation of the
AT2000CPKoverheadsuspension. They contain
important information and safety instructions to
properly set up the products as well as for their
intended and economical use.
1.1 Field of application
The operating instructions are directed towards
technicians and the operator. These operating
instructions only apply for the following
AT2000CPKoverheadsuspension, referred to in the
following as “overhead suspension” and the
associated Autotool2000CPK, referred to as “tool”
in the following.
TYPE Article No.
AT2000CPKoverheadsuspension 106-00050
Autotool 2000 CPK 106-00000
1.2 Warranty
The warranty complies with the statutory
requirements. Warranty claims are only valid in the
country where the products were purchased.
1.3 Manufacturer contact data
The manufacturer of the product described in these
instructions is:
HellermannTyton GmbH
Großer Moorweg 45
D-25436 Tornesch
Tel. [phone]
www.HellermannTyton.de
[e-mail]
1.4 Information on the operating instructions
Last change: 13.3.2020
1.5 Copyright and intellectual property rights
The manufacturer retains the copyright for this
manual. No part of this manual may be reproduced in
any form without the written consent of
HellermannTyton GmbH (called HellermannTyton in
the following), nor may it be processed, duplicated or
distributed using electronic systems.
Actions that violate the aforementioned statements
will require payment of damages.
1.5.1 Used labels and symbols
In these operating instructions, different labels and
symbols are used in the text. These are explained in
the following:
fSymbol for an instruction
• Symbol for an enumeration
1 First step
2 Following steps
;Outcome
Text that is àhighlighted in this manner indicates
cross-references.
Messages with this symbol contain information about the
environment and how you can help protect it.
Texts with this symbol contain additional information.
1.6 Keeping and handing over these instructions
These operating instructions must be kept in the
immediate vicinity of the workplace and must be
available to all personnel at all times. The operator
must inform the personnel about where this manual
is kept. If the manual should no longer be legible, the
operator must procure a replacement from the
manufacturer.
When the products are handed over or sold to third
parties, the following documents must be handed
over to the new owner:
• this manual
• documents regarding repair work
• verification of maintenance work
1.7 Target group of these instructions
The instructions must be read and observed by all
persons who have been assigned with the following
work:
• Installation
• Operation
• Maintenance
• Repair
• Troubleshooting
1.8 Applicable documents
fThe operating instructions for the Autotool2000CPK
must be observed.
1.9 General information
We reserve the right to make technical changes
without notice.

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Operating Instructions • Overhead Suspension AT2000 CPK • 03/2020 • 106-29021
Safety instructions
5
2 Safety instructions
The overhead suspension has been manufactured
according to the current state of technology and
recognised safety regulations. Nonetheless, its use can
result in hazards to the life and limb of the user or
third persons, or in damage to the overhead
suspension and other material property.
These operating instructions contain information on
safety.
fAlways follow all of the instructions to prevent
personal injury, material damage, or environmental
damage.
2.1 Representation and layout of warning
instructions
The warning instructions relate to actions and are
structured as follows:
SIGNAL WORD
Type and source of danger!
Explanations on the type and source of danger.
fMeasures to prevent danger.
2.2 Classification of the warning instructions
Warning instructions in the operating instructions
warn the user about risks involved with handling the
overhead suspension and the tool and also provide
information on how to avoid them.
Non-observance can result in accidents with fatalities,
injuries or material damage.
The warning instructions are graded according to the
severity of their danger. In the following, the danger
grading is explained with the corresponding signal
words and warning symbols.
DANGER
Immediate risk of lethal or serious injuries.
WARNING
Possible risk of lethal or serious injuries.
CAUTION
Possible slight injuries.
NOTE
Possible damage to the overhead suspension, the tool, the
cable bundle, or the surroundings.
2.3 General safety instructions for power tools
The safety instructions in the operating instructions for
the Autotool AT2000CPK also apply for operating the
Autotool AT2000CPK after installation in the
AT2000CPKoverheadsuspension.
WARNING
Risk of severe injury due to failure to observe the
applicable safety instructions!
Failure to observe the safety instructions in these
operating instructions and/or in the other applicable
documents can result in severe injuries, burns, and
electrical shocks.
fObserve all safety instructions and their measures to
prevent danger.
fObserve the operating instructions for the
Autotool2000CPK.
fBefore performing installation work, cleaning and
maintenance, switch off the tool and the power
supply unit.
2.4 Basic safety instructions
2.4.1 Cleanliness at the workplace
Tidiness, good lighting and cleanliness at the
workplace make work easier and minimise the
dangers and risks of injury.
Observe the following basic principles for tidiness and
cleanliness at the workplace:
fPut away any tools that are no longer required.
fAvoid tripping hazards (e.g. dispose of rubbish in the
intended containers immediately).
fClean up soiling caused by grease, oils and other
liquids immediately.
2.4.2 Spare parts and accessories
Only genuine spare parts and accessories guarantee
correct function and minimise hazards and risk of
injury.
Observe the following basic principles regarding spare
parts and accessories:
fOnly use genuine spare parts.
fCheck replaced components for proper function.
fOnly use accessories that are approved by
HellermannTyton.

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Operating Instructions • Overhead Suspension AT2000 CPK • 03/2020 • 106-29021
Safety instructions
6
2.5 Intended use
The overhead suspension may only be operated in
perfect and safe condition, while keeping safety and
potential dangers in mind.
The overhead suspension with integrated tool is suitable
and intended for the following applications:
• Automatic tying up the cable bundle up to
max.20mm diameter
• For indoor use only
• Industrial use
2.6 Misuse
Any use that is not mentioned in the "Intended use"
section is considered as misuse. The operator of the
overhead suspension bears sole liability for any
resulting damage.
In addition to that, the safety regulations of the tool
also apply
àOperating instructions for Autotool2000 CPK
In particular, the following use is not permitted:
• Use with defective parts
• Use in explosive or inflammable environments
• Outdoor use
• Use with high humidity and / or direct solar radiation
• Manual interventions while the process is running
• Unauthorised changes and modifications on the
overhead suspension or the tool and their
components without approval by HellermannTyton
• Use of spare parts and accessories that were not
tested and approved by HellermannTyton
• Installation on an unsuitable ceiling, supporting
structure, and/or rail system
• Installation of unauthorised tools, objects, and/or
persons on the overhead suspension
2.7 Operator obligations
The operator must:
• observe and comply with the respectively applicable
national accident prevention regulations and health
and safety regulations.
• provide the qualified personnel with the required
protective equipment and check, maintain and replace
damaged parts according to the regulations.
2.8 Personnel qualification
Underage persons of trainees may only perform work
under the supervision of an experienced qualified
personnel and with the express consent of the
operator.
2.8.1 Qualified personnel for operation
The qualified personnel for advanced operation are
assigned with the following tasks and responsibilities:
• Operation of the tool and the overhead suspension
• Elimination of faults or initiation of measures to
eliminate faults
• Cleaning the tool and the overhead suspension
Due to their specialised training or practical
experience, this personnel ensures proper handling.
2.8.2 Qualified personnel for maintenance and
repairs
Maintenance and repairs may only be performed by
qualified personnel. Due to their specialised training,
this personnel has sufficient knowledge about the
tool or the overhead suspension and can assess its
safe working condition.
Moreover, the personnel is familiar with the following
rules and regulations:
• Relevant national health and safety regulations
• Accident prevention regulations
• Generally recognised rules of the technology,
provisions and standards
2.8.3 Trained electrician
Work on the electrical supply and on live components
may only be performed by a trained electrician.
2.8.4 Authorised qualified personnel for repairs
and inspection
Repairs and safety inspections may only be performed
by a service technician from HellermannTyton or a
service technician authorised by HellermannTyton.

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Operating Instructions • Overhead Suspension AT2000 CPK • 03/2020 • 106-29021
Layout and function
7
3 Layout and function
3.1 Layout
4
1
3
2
5
Overview of the AT2000CPKoverheadsuspension
1 Rail runner with balancer (cable pull)
2 Band chain tensioner with guide roller and counterweight
3 Reel retainer with clamp ring
4 Column with power supply unit bracket
5 Hanger with adapter
3.2 Scope of delivery
The overhead suspension is delivered with the
following components and fixing elements:
• 1× rail runner with balancer (cable pull)
• 1× column with power supply unit bracket
• 1× reel retainer with clamp ring
• 1× band chain tensioner with guide roller and
counterweight
• 1× hanger with adapter
• 1× locking pin (adapter)
• 2× fixing screws (adapter)
• 2× fixing screws (rail runner)
• 4× fixing screws (power supply unit bracket)
• 1× cap nut with washer
• 1× operating instructions
fCheck the scope of delivery for completeness before
starting installation.
3.3 Function
The AT2000CPKoverheadsuspension is used to
install the Autotool2000CPK tool in a hanging
position at the workplace. This hanging position
enables flexible and trouble-free work with the
Autotool2000CPK tool at the workplace.
The Autotool2000CPK tool is hooked on a balancer
(cable pull) using a hanger supplied. The balancer
ensures weight compensation making it easier for the
operator during use.
4 Transport and storage
Only proper transport and proper storage help to
minimise possible material damage to the overhead
suspension.
Observe the following basic principles regarding
transport and storage:
fSecure all moving components.
fOnly use the original packaging supplied for transport
and storage.
fStore the overhead suspension in dry places that are
not exposed to spray water.
fProtect the overhead suspension from direct sunlight
and extreme heat.
fThe electronic components (e.g. Autotool2000CPK,
CPKpowersupplyunit, and their cables) must be
packaged protected against impact and stored
separately from the overhead suspension.

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Operating Instructions • Overhead Suspension AT2000 CPK • 03/2020 • 106-29021
Installation and initial operation
8
5 Installation and initial operation
DANGER
Danger of lethal electric shock!
There is a risk of lethal injury when touching live
components.
fOnly connect the tool to a properly installed standard
socket with earthed contacts.
fObserve the voltage and amperage requirements.
fDo not touch any of the live components.
WARNING
Risk of injury due to tools and components falling
down!
Tools or components that are not properly installed can fall
down and cause severe personal injuries (especially head
injuries).
fUse personal protective equipment.
fEnsure that all components of the overhead
suspension and the tool are properly installed.
fOnly install the overhead suspension on suitable
ceilings, supporting structures, or rail systems.
CAUTION
Possible risk of crushing due to closing tongs!
When a tool is switched on, it can be accidentally
activated during installation work.
The tongs on the tool can cause crushing injuries when
they are closed.
fOnly perform installation work when the power
supply unit is switched off.
5.1 Required installation tools
fPerform the necessary installation work with the
following installation tools:
• Open-end spanner (size 13)
• Allen key (size 4)
5.2 Installing the overhead suspension
1
2
4
3
8
6
5
11
7
9
10
Installing the AT2000CPKoverheadsuspension
1 Rail runner with balancer (cable pull)
2 Notch
3 Reel retainer with clamp ring
4 Column with power supply unit bracket
5 Hanger
6 Karabiner
7 Band chain tensioner with guide roller
8 Spacer disc
9 Cap nut
10 Pin
11 Fixing screws (rail runner)
1 Install the rail runner with balancer 1 .
fPut the rail runner 1 on the column 4 .
fInsert the two fixing screws 11 through the column 4
into the rail runner 1 and tighten by hand.
2 Insert the reel retainer with the clamp ring 3 .
fInsert the reel retainer 3 through the column 4 .
fPay attention to the correct direction of rotation of
the pinion.
The pinion must be able to engage.
3 Install the band chain tensioner with guide roller and
counterweight 7 .
fPut the spacer disc 8 on the reel retainer 3 .
fPut the band chain tensioner 7 on the reel retainer 3 .
fMake sure that the pin 10 is correctly seated in the
notch 2 .
fPut on the cap nut 9 and tighten by hand.
4 Hook the hanger 5 onto the karabiner 6 .
;The AT2000CPKoverheadsuspension is installed.

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Operating Instructions • Overhead Suspension AT2000 CPK • 03/2020 • 106-29021
Installation and initial operation
9
5.3 Suitable workplace
To ensure flawless operation of the overhead
suspension, the workplace must be prepared and
arranged as follows.
fThe workplace must have sufficient lighting.
fThe workplace has a suitable ceiling, supporting
structure, or a rail system with an installation height
of max. 280cm.
fThe overhead suspension is not impeded by other
objects, e.g. by hanging lamps, within the work area.
5.4 Installing the overhead suspension at the
workplace
1 Check the workplace at the operation site.
fObserve the requirements for a suitable workplace.
à„Suitable workplace“ on page 9
fObserve the technical data of the overhead
suspension in terms of the dimensions and the
weights. à„Technical data“ on page 15
2 Properly install the pre-assembled overhead
suspension.
fHook a suitable mounting bracket into the two holes
in the rail runner.
fCheck the overhead suspension is fastened tightly.
;The overhead suspension is installed at the workplace.
5.5 Using the tool
4
5
3 2 1
Removing the adapter from the hanger
1 Adapter
2 Adapter retainer
3 Groove
4 Locking pin
5 Hanger
1 Remove the adapter 1 from the hanger 5 .
fTurn the adapter 1 on the hanger 5 until the
groove 3 on the collar releases the locking pin 4 .
fPull out the locking pin 4 .
fRemove the adapter 1 .
7
6
1
Installing the adapter on the tool
6 Fixing screws (adapter)
7 Tool
2 Loosen the two fixing screws (adapter) 6 on
the tool 7 and remove them.
3 Install the adapter 1 on the tool 7 .
fInsert the adapter 1 into the tool 7 .
fInsert the two fixing screws (adapter) 6 through
the tool 7 into the adapter 1 and tighten by hand.
4 Install the tool 7 on the hanger 5 .
fInsert the tool 7 with the installed adapter 1 in
the adapter retainer 2 .
fPush the locking pin 4 into the groove 3 up to
the stop.
fTurn the adapter 1 along with the tool 7 until
the groove 3 on the collar is closed again.
The groove on the collar prevents the locking pin from
accidentally slipping out when in operating state.
;The tool is inserted in the overhead suspension.
5.5.1 Adjusting the balancer (cable pull)
The tension force of the balancer must be adjusted so that
the tool is held up on its own and can be pulled down for
operation without excessive force.
1
Adjusting the balancer (cable pull)
1 Adjustment wheel
1 Turn the adjustment wheel 1 counterclockwise to
increase the tension force.
2 Turn the adjustment wheel 1 clockwise to reduce
decrease the tension force.
;The balancer (cable pull) is adjusted.

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Operating Instructions • Overhead Suspension AT2000 CPK • 03/2020 • 106-29021
Installation and initial operation
10
5.6 Installing the power supply unit with control
box
The following installation steps also apply for standard
power supply units without control box.
1
2
5
4
3
Installing the power supply unit with control box
1 Fixing screws (power supply unit bracket)
2 Power supply unit with control box
3 Holes for power supply unit
4 Power supply unit bracket
5 Holes for power supply unit bracket
1 Loosen and remove the four fixing screws
(power supply unit bracket) 1 .
2 Install the power supply unit with control box 2 .
fPush the power supply unit with control box 2 over
the power supply unit bracket 4 from below.
fMake sure that the four holes 3 on the power supply
unit with control box 2 are flush with the holes 5 on
the power supply unit bracket 4 .
fInsert the four fixing screws (power supply unit
bracket) 1 through the holes and tighten by hand.
;The power supply unit with control box is installed.
5.7 Connecting the CPK power supply unit
3
2
1
6
5
4
7
8
Connecting the CPK power supply unit
1 Balancer (cable pull)
2 Clips (balancer)
3 Spacer
4 Connection cable
5 Power supply unit
6 Power cable
7 Clips (column)
8 Column
1 Connect the power cable 6 to the power supply
unit 5 .
2 Fasten the power cable 6 along the column 8 using
the clips 7 .
fMake sure that the power cable is routed without
kinks 6 .
3 Connect the tool to the power supply unit 5 with
the connection cable 4 .
fObserve the operating instructions for the
Autotool2000CPK.
4 Clamp the connection cable 4 onto the spacer 3 of
the power supply unit bracket and fasten it along the
balancer (cable pull) 1 using the clips 2 .
fMake sure that the connection cable 4 is routed
without kinks.
The connection cable between the tool and the power
supply unit with control box must be fastened loosely on
the balancer to be able to compensate for possible
movements.
;The tool and the power supply unit are connected.

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Operating Instructions • Overhead Suspension AT2000 CPK • 03/2020 • 106-29021
Installation and initial operation
11
5.8 Inserting the cable tie reel
4
5
3
1
2
Inserting the cable tie reel
1 Cable tie reel
2 Reel retainer
3 Clamp ring
4 Guide roller
5 Band chain
1 Pull the clamp ring 3 off of the reel retainer 2 .
2 Push the cable tie reel 1 onto the reel retainer 2 .
fMake sure that the cable tie reel 1 can be unwound
clockwise.
3 Put the clamp ring 3 onto the reel retainer 2 .
4 Guide the band chain 5 over the guide roller 4 to
the tool.
fMake sure that the band chain 5 is not twisted.
;The cable tie reel is inserted.
5.9 Commissioning before every use
Commissioning before every use is important for
safety and comprises a check before and after
operation.
fCheck the overhead suspension for defects.
fHave any defects found repaired by maintenance
personnel if necessary.
fOnly operate the overhead suspension when all
defects have been repaired and safety is ensured.
5.9.1 Check before operation
Before every operation, perform the following steps:
fCheck the power cable and the connection cable for
firm seating.
fCheck the unwinding direction of the cable tie reel.
fCheck the function of the balancer.
5.9.2 Check after operation
After every operation, perform the following steps:
fClean the overhead suspension, the tool, and the
surrounding workplace.
fRecord and report any observed defects.

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Operating Instructions • Overhead Suspension AT2000 CPK • 03/2020 • 106-29021
Operation
12
6 Operation
The AT2000CPKoverheadsuspension can only be
operated with the Autotool2000CPK tool.
6.1 Switching the tool on and off
fObserve the operating instructions for the
Autotool2000CPK.
àOperating instructions for Autotool2000 CPK
6.2 Inserting the band chain in the tool
fObserve the operating instructions for the
Autotool2000CPK.
àOperating instructions for Autotool2000 CPK
6.3 Putting the tool into working position
fGrab the tool by the handle and carefully pull into
working position using the balancer (cable pull).
;The tool is in working position.
6.4 Operating the tool
fObserve the operating instructions for the
Autotool2000CPK.
àOperating instructions for Autotool2000 CPK
6.5 Emptying the waste bin
The material waste falls into the integrated waste bin of
the Autotool2000CPK.
fEmpty the waste bin of the tool regularly and dispose
of the wastes properly.
fObserve the operating instructions for the
Autotool2000CPK.
àOperating instructions for Autotool2000 CPK
6.6 Moving tool from working position
fUsing the tension force of the balancer (cable pull),
carefully guide the tool upwards.
;The tool is in its starting position.
6.7 Replacing empty cable tie reels
4
5
3
1
2
Replacing empty cable tie reels
1 Cable tie reel
2 Reel retainer
3 Clamp ring
4 Guide roller
5 Band chain
1 Pull the clamp ring 3 off of the reel retainer 2 .
2 Remove the empty cable tie reel 1 from the reel
retainer 2 and store it properly.
3 Push a full cable tie reel 1 onto the reel retainer 2 .
fMake sure that the cable tie reel 1 can be unwound
clockwise.
4 Put the clamp ring 3 onto the reel retainer 2 .
5 Guide the band chain 5 over the guide roller 4 to
the tool.
fMake sure that the band chain 5 is not twisted.
;The cable tie reel is replaced.

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Operating Instructions • Overhead Suspension AT2000 CPK • 03/2020 • 106-29021
Troubleshooting
13
7 Troubleshooting
The following overview helps find possible faults and
their causes and perform measures to rectify the
faults.
Fault Cause Remedy
The balancer does
not hold the weight
of the tool.
The cable pull in the
balancer is not
correctly adjusted or
is defective.
fThe balancer must
be correctly
adjusted.
à„Adjusting the
balancer (cable
pull)“ on
page9
fThe balancer must
be replaced.
The tool cannot be
pulled down.
The tool does not
work.
The cable on the
overhead suspension
is disconnected.
fConnect and
fasten the cable
properly.
The cable tie reel will
not unwind.
The cable tie reel is
inserted in the wrong
winding direction
(counterclockwise)
fInsert the cable tie
reel with
clockwise winding
direction.
8 Maintenance
DANGER
Danger of lethal electric shock!
There is a risk of lethal injury when touching live
components.
fSwitch off the power supply unit before taking out of
operation
fPull the power cable out of the socket.
8.1 Cleaning
NOTE
Possible material damage due to unsuitable cleaning
agents!
Incompatible and aggressive cleaning agents can damage
surfaces or components.
fOnly use cleaning agents that are compatible with the
surfaces and materials of the overhead suspension,
tool, power supply unit, and cables.
fCover sensitive components for protection.
8.1.1 Cleaning the overhead suspension
1 Disconnect the power supply unit.
2 Clean dirt and foreign objects off of the overhead
suspension.
;The overhead suspension is cleaned.
8.2 Maintenance
8.2.1 Important information
The overhead suspension must be regularly
maintained to ensure it is working safely.
8.2.2 General maintenance measures
The maintenance required for the tool and the power
supply unit is described in the tool's operating
instructions.
àOperating instructions of the AT2000CPK,
Maintenance section
fCheck the overhead suspension regularly to ensure it
is working properly.
fCheck the suitability of the workplace.
fCheck the fastened electrical cords for damage.
fDamaged electrical cords must be replaced
immediately by qualified maintenance personnel.
8.3 Repair
WARNING
Severe injuries due to improperly performed
maintenance work!
Maintenance work not carried out correctly can affect the
safety of the overhead suspension and result in severe
injuries.
fMaintenance work should only be performed by
authorised and trained personnel.
NOTE
Material damage due to improperly performed
maintenance work!
Maintenance work not carried out correctly can damage
the overhead suspension and result in failures.
fMaintenance work should only be performed by
authorised and trained personnel.

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Operating Instructions • Overhead Suspension AT2000 CPK • 03/2020 • 106-29021
Taking out of operation
14
9 Taking out of operation
DANGER
Danger of lethal electric shock!
There is a risk of lethal injury when touching live
components.
fSwitch off the power supply unit before taking out of
operation
fPull the power cable out of the socket.
Taking out of operation serves to immobilise the
overhead suspension.
9.1 Taking the overhead suspension out of
operation
1 Disconnect the power supply unit.
2 Remove the power cable and the connection cable.
3 Remove the tool from the hanger.
4 Remove the cable tie reel.
5 Remove the overhead suspension from the ceiling,
supporting structure and/or rail system.
6 Label the overhead suspension with a suitable sign
("out of operation").
7 Dispose of or store the overhead suspension properly.
à„Disposal“ on page14
;The overhead suspension has been taken out of
operation.
9.2 Recommissioning the overhead suspension
1 Check the overhead suspension for completeness.
2 Check the overhead suspension for flawless function.
3 Remove the "out of operation" sign.
4 Install the overhead suspension at a suitable
workplace.
à„Installing the overhead suspension at the
workplace“ on page9
5 Install the power supply unit with control box.
à„Installing the power supply unit with control box“
on page10
6 Insert the tool.
à„Using the tool“ on page9
;The overhead suspension is back in operation.
10 Disposal
The operator is obliged to properly dispose of the
delivered overhead suspension and components when
they are no longer used. Disposal of the overhead
suspension, individual components, as well as
operating and auxiliary materials are sometimes
subject to legal regulations.
The responsible local authorities can provide precise
information.
fDispose of the packaging in compliance with the
applicable disposal and environmental regulations.
fMaterials, production waste and operating materials
may only be delivered to authorised collection points.
fIn case of uncertainty regarding disposal, contact the
manufacturer.

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Technical data
15
11 Technical data
11.1 Dimensions
392
270
463
512
242
Dimensions (all specifications in mm)

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Operating Instructions • Overhead Suspension AT2000 CPK • 03/2020 • 106-29021
Customer service and spare parts
16
11.2 Work area
Work area (example)
The drawing is not true to scale.
All specifications are only manufacturer recommendations.
11.3 Weight
Weight of the overhead suspension 3.88kg
Weight of the overhead suspension with
cable tie reel
5.64kg
Weight of the overhead suspension with
cable tie reel and tool
7.34kg
12 Customer service and spare parts
If you have any questions or suggestions, please
contact HellermannTyton. The contact data is listed at
the end of this documentation.

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Originalbetriebsanleitung
Montageanleitung
Inhaltsverzeichnis
1 Benutzerhinweise....................21
1.1 Geltungsbereich .................21
1.2 Gewährleistung..................21
1.3 Kontaktdaten Hersteller............21
1.4 Angaben zur Betriebsanleitung ......21
1.5 Urheber- und Schutzrechte .........21
1.5.1 Verwendete Kennzeichnungen
und Symbole....................21
1.6 Aufbewahrung und Weitergabe
der Anleitung ...................21
1.7 Zielgruppe der Anleitung...........21
1.8 Mitgeltende Unterlagen ...........21
1.9 Allgemeine Angaben..............21
2 Sicherheitshinweise ..................22
2.1 Darstellung und Aufbau von
Warnhinweisen ..................22
2.2 Klassifizierung der Warnhinweise ....22
2.3 Allgemeine Sicherheitshinweise
für Elektrowerkzeuge .............22
2.4 Grundsätzliche Sicherheitshinweise ...22
2.4.1 Sauberkeit am Arbeitsplatz .........22
2.4.2 Ersatzteile und Zubehör............22
2.5 Bestimmungsgemäße Verwendung ...23
2.6 Bestimmungswidrige Verwendung ...23
2.7 Pflichten des Betreibers ............23
2.8 Qualifikation des Personals .........23
2.8.1 Fachpersonal für Bedienung ........23
2.8.2 Fachpersonal für Instandhaltung
und Wartung ...................23
2.8.3 Ausgebildete Elektrofachkraft .......23
2.8.4 Autorisierte Sachkundige für
Reparatur und Prüfung ............23
3 Aufbau und Funktion.................24
3.1 Aufbau ........................24
3.2 Lieferumfang....................24
3.3 Funktion .......................24
4 Transport und Lagerung ..............24
5 Montage und Inbetriebnahme .........25
5.1 Benötigtes Montagewerkzeug.......25
5.2 Hängevorrichtung montieren........25
5.3 Geeigneter Arbeitsplatz............26
5.4 Hängevorrichtung am Arbeitsplatz
installieren......................26
5.5 Werkzeug einsetzen ..............26
5.5.1 Balancer (Seilzug) justieren .........26
5.6 Netzgerät mit Steuerbox
montieren ......................27
5.7 Werkzeug und Netzgerät
anschließen.....................27
5.8 Kabelbinderspule einsetzen .........28
5.9 Inbetriebnahme vor jeder
Benutzung .....................28
5.9.1 Kontrolle vor der Bedienung ........28
5.9.2 Kontrolle nach der Bedienung .......28
6 Bedienung..........................29
6.1 Werkzeug ein- und ausschalten......29
6.2 Bandkette in das Werkzeug
einführen ......................29
6.3 Werkzeug in Arbeitsposition
bringen ........................29
6.4 Werkzeug bedienen ..............29
6.5 Abfallbox entleeren...............29
6.6 Werkzeug aus der Arbeitsposition
entfernen ......................29
6.7 Leere Kabelbinderspule
austauschen ....................29
7 Fehlerbehebung .....................30
8 Instandhaltung ......................30
8.1 Reinigung ......................30
8.1.1 Hängevorrichtung reinigen .........30
8.2 Wartung .......................30
8.2.1 Wichtige Hinweise ...............30
8.2.2 Allgemeine Wartungsmaßnahmen ...30
8.3 Instandsetzung ..................30
9 Außerbetriebnahme..................31
9.1 Hängevorrichtung außer
Betrieb nehmen..................31
9.2 Hängevorrichtung wieder in
Betrieb nehmen..................31
10 Entsorgung .........................31
11 Technische Daten ....................32
11.1 Maße .........................32
11.2 Arbeitsbereich...................33
11.3 Gewicht .......................33
12 Kundenservice und Ersatzteile .........33

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Benutzerhinweise
18
1 Benutzerhinweise
Diese Betriebsanleitung ist eine wesentliche Hilfe für
den ordnungsgemäßen Betrieb der
HängevorrichtungAT2000CPK Sie enthält wichtige
Informationen und Sicherheitshinweise, um die
Produkte sachgerecht aufzustellen, sowie
bestimmungsgemäß und wirtschaftlich zu betreiben.
1.1 Geltungsbereich
Die Betriebsanleitung richtet sich an Fachkräfte und
den Betreiber. Die Betriebsanleitung gilt ausschließlich
für die folgende HängevorrichtungAT2000CPK, im
Folgenden „Hängevorrichtung“ genannt und das
dazu gehörige Werkzeug Autotool2000CPK, im
Folgenden „Werkzeug“ genannt.
TYP Art.-Nr.
HängevorrichtungAT2000CPK 106-00050
Autotool 2000 CPK 106-00000
1.2 Gewährleistung
Die Gewährleistung entspricht den gesetzlichen
Bestimmungen. Der Gewährleistungsanspruch gilt nur
für das Land, in dem die Produkte erworben wurden.
1.3 Kontaktdaten Hersteller
Der Hersteller der in vorliegender Anleitung
beschriebenen Produkte ist:
HellermannTyton GmbH
Großer Moorweg 45
D-25436 Tornesch
Tel. [phone]
www.HellermannTyton.de
[e-mail]
1.4 Angaben zur Betriebsanleitung
Letzte Änderung: 13.3.2020
1.5 Urheber- und Schutzrechte
Das Urheberrecht dieser Anleitung verbleibt beim
Hersteller. Kein Teil dieser Anleitung darf in
irgendeiner Form ohne die schriftliche Genehmigung
der HellermannTyton GmbH (nachfolgend
HellermannTyton genannt) reproduziert oder unter
Verwendung elektronischer Systeme verarbeitet,
vervielfältigt oder verbreitet werden.
Handlungen, die den o.g. Angaben widersprechen,
verpflichten zu Schadensersatz.
1.5.1 Verwendete Kennzeichnungen und Symbole
In dieser Betriebsanleitung werden im Text
unterschiedliche Kennzeichnungen und Symbole
verwendet. Diese sind nachfolgend erläutert:
fKennzeichnung für eine Anweisung
• Kennzeichnung für eine Aufzählung
1 Handlungsschritt Beginn
2 Handlungsschritt folgend
;Handlungsergebnis
Text, der àauf diese Weise hervorgehoben ist,
kennzeichnet Querverweise.
Texte mit diesem Symbol enthalten Hinweise zum
Umweltschutz.
Texte mit diesem Symbol enthalten zusätzliche
Informationen.
1.6 Aufbewahrung und Weitergabe der Anleitung
Diese Betriebsanleitung muss in unmittelbarer Nähe
des Arbeitsplatzes aufbewahrt werden und dem
gesamten Personal jederzeit zur Verfügung stehen.
Der Betreiber muss das Personal über den
Aufbewahrungsort dieser Anleitung informieren.
Wenn die Anleitung nicht mehr gut lesbar ist, muss
der Betreiber beim Hersteller Ersatz beschaffen.
Bei Übergabe oder Weiterverkauf der Produkte an
Dritte müssen folgende Dokumente an den neuen
Besitzer weitergegeben werden:
• diese Anleitung
• Unterlagen über Reparaturarbeiten
• Nachweise über Wartungsarbeiten
1.7 Zielgruppe der Anleitung
Die Anleitung muss von jeder Person gelesen und
beachtet werden, die mit einer der folgenden
Arbeiten betraut ist:
• Montage
• Betrieb
• Wartung
• Reparatur
• Störungsbeseitigung
1.8 Mitgeltende Unterlagen
fDie Betriebsanleitung des Autotool2000CPK ist zu
beachten.
1.9 Allgemeine Angaben
Technische Änderungen vorbehalten.

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Sicherheitshinweise
19
2 Sicherheitshinweise
Die Hängevorrichtung ist nach dem Stand der Technik
und den anerkannten sicherheitstechnischen Regeln
gefertigt. Dennoch können bei der Verwendung
Gefahren für Leib und Leben des Benutzers oder
Dritter bzw. Beeinträchtigungen der
Hängevorrichtung und anderer Sachwerte entstehen.
Die vorliegende Betriebsanleitung beinhaltet
Anweisungen zur Sicherheit.
fAlle Anweisungen um Personen-, Sach- oder
Umweltschäden zu vermeiden müssen befolgt
werden.
2.1 Darstellung und Aufbau von Warnhinweisen
Die Warnhinweise sind handlungsbezogen und wie
folgt aufgebaut:
SIGNALWORT
Art und Quelle der Gefahr!
Erläuterung zur Art und Quelle der Gefahr.
fMaßnahmen zur Abwendung der Gefahr.
2.2 Klassifizierung der Warnhinweise
Warnhinweise in der Betriebsanleitung warnen vor
Gefahren im Umgang mit der Hängevorrichtung und
dem Werkzeug und geben Hinweise zu deren
Vermeidung.
Jede Nichtbeachtung kann Unfälle mit tödlichem
Ausgang, Verletzungen oder Sachschäden zur Folge
haben.
Die Warnhinweise sind hinsichtlich der Schwere ihrer
Gefahr abgestuft. Nachfolgend sind die
Gefahrenstufen mit den dazugehörigen Signalwörtern
und Warnsymbolen erläutert.
GEFAHR
Unmittelbare Lebensgefahr oder schwere Verletzungen.
WARNUNG
Mögliche Lebensgefahr oder schwere Verletzungen.
VORSICHT
Mögliche leichte Verletzungen.
HINWEIS
Mögliche Schäden an der Hängevorrichtung, dem
Werkzeug, dem Bündelgut oder in der Umgebung.
2.3 Allgemeine Sicherheitshinweise für
Elektrowerkzeuge
Die Sicherheitshinweise in der Betriebsanleitung des
Autotool2000CPK gelten auch für den Betrieb des
Autotool2000CPK nach der Montage in die
HängevorrichtungAT2000CPK.
WARNUNG
Schwere Verletzungsgefahr durch Missachtung
geltender Sicherheitshinweise!
Missachtung der Sicherheitshinweise in dieser
Betriebsanleitung und/oder in den mit geltenden
Unterlagen können zu schweren Verletzungen, Brand und
Stromschlag führen.
fAlle Sicherheitshinweise und deren Maßnahmen zur
Abwendung der Gefahr beachten.
fDie Betriebsanleitung des Autotool2000CPK
beachten.
fVor Montagearbeiten, Reinigung und Wartung das
Werkzeug und das Netzgerät spannungsfrei schalten.
2.4 Grundsätzliche Sicherheitshinweise
2.4.1 Sauberkeit am Arbeitsplatz
Ordnung, gute Beleuchtung und Sauberkeit am
Arbeitsplatz erleichtern das Arbeiten, minimieren die
Gefahren und das Verletzungsrisiko.
Die folgenden Grundsätze zur Ordnung und
Sauberkeit am Arbeitsplatz einhalten:
fNicht mehr benötigtes Werkzeug wegräumen.
fStolperstellen vermeiden (z. B. Abfälle sofort in dafür
vorgesehene Behälter werfen).
fVerunreinigungen durch Fette, Öle und andere
Flüssigkeiten sofort beseitigen.
2.4.2 Ersatzteile und Zubehör
Nur Original-Ersatzteile und Zubehör gewährleisten
die korrekte Funktion und minimieren die Gefahren
und das Verletzungsrisiko.
Die folgenden Grundsätze zu Ersatzteilen und
Zubehör einhalten:
fAusschließlich Original-Ersatzteile verwendet werden.
fErsetzte Bauteile auf deren Funktion überprüfen.
fAusschließlich Zubehör verwenden, dass von
HellermannTyton freigegeben ist.

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Sicherheitshinweise
20
2.5 Bestimmungsgemäße Verwendung
Die Hängevorrichtung nur in einwandfreiem und
sicherem Zustand, sicherheitsbewusst und
gefahrenbewusst betreiben.
Die Hängevorrichtung ist mit integriertem Werkzeug für
folgende Einsätze geeignet und bestimmt:
• Automatisches Abbinden am Bündelgut bis
max.20mm Durchmesser
• Gebrauch ausschließlich für den Innenbereich
• Industrieller Gebrauch
2.6 Bestimmungswidrige Verwendung
Jegliche Benutzung, die nicht im Abschnitt
„Bestimmungsgemäße Verwendung“ genannt ist, gilt
als bestimmungswidrig. Für hieraus resultierende
Schäden haftet allein der Betreiber der
Hängevorrichtung.
Darüber hinaus gelten die Sicherheitsbestimmungen
des Werkzeuges
àBetriebsanleitung des Autotool2000 CPK
Insbesondere folgende Nutzung ist nicht zulässig:
• Nutzung mit defekten Teilen
• Nutzung in explosions- oder feuergefährlicher
Umgebung
• Nutzung im Außenbereich
• Nutzung bei hoher Feuchtigkeit und/oder direkter
Sonneneinstrahlung
• Manuelle Eingriffe während der laufenden Prozesse
• Eigenmächtige Veränderungen und Modifikationen an
der Hängevorrichtung oder dem Werkzeug und deren
Bestandteilen ohne Zustimmung von HellermannTyton
• Einsatz von Ersatzteilen und Zubehör, welche nicht
von HellermannTyton geprüft und freigegeben
wurden
• Montage an eine nicht geeignete Decke,
Trägerkonstruktion und/oder Schienensystem
• Montage nicht zulässiger Werkzeuge, Objekte und/
oder Personen an die Hängevorrichtung
2.7 Pflichten des Betreibers
Der Betreiber muss:
• die jeweils national geltenden gesetzlichen
Unfallverhütungsvorschriften und
Arbeitsschutzvorschriften beachten und einhalten.
• dem Fachpersonal die erforderliche Schutzausrüstung
zur Verfügung stellen und gemäß Vorschrift prüfen,
pflegen und schadhafte Teile ersetzen.
2.8 Qualifikation des Personals
Minderjährige oder Personen in der Ausbildung
dürfen die Arbeiten nur unter Aufsicht einer
erfahrenen Fachkraft und nach ausdrücklicher
Erlaubnis des Betreibers durchführen.
2.8.1 Fachpersonal für Bedienung
Dem Fachpersonal für erweiterten Betrieb werden
folgende Befugnisse und Aufgaben zugewiesen:
• Bedienung des Werkzeuges und der Hängevorrichtung
• Beseitigung von Störungen bzw. Einleiten von
Maßnahmen zur Beseitigung von Störungen
• Reinigung des Werkzeuges und der Hängevorrichtung
Dieses Personal bietet aufgrund seiner fachlichen
Ausbildung oder praktischen Erfahrung die
Gewährleistung für eine sachgerechte Handhabung.
2.8.2 Fachpersonal für Instandhaltung und Wartung
Instandhaltung und Wartung nur durch qualifiziertes
Fachpersonal durchführen lassen. Dieses Personal hat
aufgrund seiner fachlichen Ausbildung ausreichende
Kenntnisse über das Werkzeug oder die
Hängevorrichtung und kann einen arbeitssicheren
Zustand beurteilen.
Des Weiteren ist das Personal mit folgenden Regeln
und Vorschriften vertraut:
• Einschlägige staatliche Arbeitsschutzvorschriften
• Unfallverhütungsvorschriften
• Allgemein anerkannte Regeln der Technik,
Bestimmungen und Normen
2.8.3 Ausgebildete Elektrofachkraft
Arbeiten an der elektrischen Versorgung und an
stromführenden Bauteilen nur durch eine
ausgebildete Elektrofachkraft durchführen lassen.
2.8.4 Autorisierte Sachkundige für Reparatur
und Prüfung
Reparaturen und sicherheitstechnische
Überprüfungen dürfen nur durch einen
Servicetechniker von HellermannTyton oder einem von
HellermannTyton autorisierten Servicetechniker
durchgeführt werden.