CubiScan 125 User manual

CubiScan® 125
Operations and Technical Manual
Version 1.3
Quantronix, Inc.
Cubing and Weighing Systems
380 South 200 West
P.O. Box 929
Farmington, Utah 84025
U. S. A.
Phone [phone]
Fax [phone]
Website: http://www.cubiscan.com

CubiScan 125 Operations and Technical Manual
CubiScan®and the Quantronix logo are registered trademarks of Quantronix, Inc.
Scanning New Dimensions™, Qbit™, QbitWIN™, and The FreightWeigh System™ are trademarks of Quantronix, Inc.
Windows®is a registered trademark of Microsoft Corporation.
CubiScan® software and firmware are protected by international and domestic copyrights.
CubiScan®150 measurement products are protected by one or more of U.S. Patents Re42,430 and D490,328 and
foreign patents.
CubiScan®110 measurement products are protected by one or more of U.S. Patent Re42,430 and foreign patents.
CubiScan®125 measurement products are the subject of U.S. Patent 8,928,896. Another U.S. patent is pending.
CubiScan®225 measurement products are protected by one or more U.S. patents, refer to U.S. Patent 9435637.
This document and website Copyright©2017 by Quantronix, Inc. All rights reserved.
CAUTION
The CubiScan 125 should only be serviced by qualified personnel.
Observe precautions for handling electrostatic sensitive devices when setting
up or operating the CubiScan 125.
WARNING Disconnect all power to the CubiScan 125 before servicing or making any
connections.

FCC Compliance Statement for American Users
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device
may not cause harmful interference, and 2) This device must accept any interference received, including interference
that may cause undesired operation.
EMI Compliance Statement for Canadian Users
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the
Radio Interference Regulations of the Canadian Department of Communications.
Le présent appareil numérique n'émet pas de bruits radioélectriques dépassant les limites applicables aux appareils
numériques de la Classe A prescrites dans le Règlement sur le brouillage radioélectrique édicté par le ministère des
Communications du Canada.
Limited Warranty Quantronix New Product
StatementofWarranty.Quantronix,Inc.’s,warrantyobligationsarelimitedtothetermssetforthbelow:Quantronix(hereinafterreferred
toasthe“Seller”)warrantsthatitsnewproductisinaccordancewithSeller’spublishedspecifications(orthoseagreeduponwithBuyerin
writing)atthetimeofsaleorleaseandthatitisfreefromnon‐cosmeticdefectsinmaterialsandworkmanshipundernormalusefora
periodofone(1)yearfromthedateofsaleorthecommencementdateunderawrittenequipmentleaseorrentalagreement(the“Warranty
Period”).IfahardwaredefectarisesandavalidclaimisreceivedwithintheWarrantyPeriod,atitsoption,Sellerwilleither(i)repairthe
hardwaredefectatnocharge,usingneworrefurbishedreplacementparts,or(ii)exchangetheproductordefectivepart(s)withaproduct
orpart(s)thatareneworwhichhasbeenmanufacturedfromneworserviceableusedpartsandisatleastfunctionallyequivalenttothe
originalproductorpart,or(iii)refundthepurchasepriceoftheproductafterBuyerhasreturnedtheproducttoSeller.Forpurposesofthis
warrantyagreement,“Buyer”shallmeanandreferto(i)thepartywhichoriginally–whetherfromSellerdirectly,orfromanauthorized
distributor,agentorresellerwhoisauthorizedbySeller–purchases,orleasesunderawrittenequipmentleaseorrentalagreement,the
Seller’sproductwhichisthesubjectofthiswarranty,or(ii)anysubsequentpurchaserortransfereethatacquiresvalidtitle  t o  t h e 
equipmentwithintheWarrantyPeriod.
Intheeventoftheoccurrenceofaclaimunderthiswarranty,theBuyershallhavethirty(30)daystonotifySellerinwritingofthenature
andspecificsoftheclaimeddefect;provided,however,thatanyandallclaimsmustbereceivedbeforetheexpirationoftheWarrantyPeriod.
FailuretonotifySellerwithinsuchtimeperiodshallvoidthiswarranty.Anyclaimofawarrantieddefectissubjecttoinspectionandanalysis
bySeller,priortoand/orafterBuyershipstheproducttoSeller,toconclusivelyidentifyorconfirmthenatureandcauseoffailureand
applicationofthiswarranty.IntheeventthatthedefectordamageisexcludedfromwarrantytheSellermayatitsoptioneither(i)provide
Buyerwithaquotetomakeanysuchrepairsorreplacementswhicharenotcoveredunderthiswarranty,or(ii)giveBuyertwenty(20)days
topayforreturnshippinganduponreceiptreturntheproducttoBuyer.IfBuyerfailstopayforreturnshippingaftertwenty(20)days’
noticeandafterrepairsaremadeorwarrantycoverageisdeterminednotapplicable,Sellermaydisposeoforscraptheproduct.
Thisisafactorywarrantyandanydefectivecomponents,mechanicalorelectrical,willberepairedorreplaced,atthediscretionand
authorizationofSeller,atSeller’sfacilitiesinUtah.ItshallbetheBuyer’sresponsibilitytoreturnthefaultyequipmentorcomponentsto
E171537
ITE

SelleratBuyer’sexpenseaswellaspayforallreturnshipping.AllreplacedorexchangedpartsbecomespropertyofSeller.Buyershallfirst
receivewrittenconfirmationtoshiptheproductbeforesendingit.Writtenconfirmationtoshipisnotaguaranteethatthedefectordamage
totheproductiscoveredbythiswarranty.Sellerisnotobligatedtopayforlabor,material,orservicechargesinvolvedintheremoval,
return,orinstallationofequipmentorcomponents.Sellerreservestherighttoincorporateimprovementsinmaterialanddesignofits
productswithoutnoticeandisnotobligatedtoincorporatethesameimprovementsinequipmentpreviouslymanufactured.
ExclusionsandLimitations.Thislimitedone(1)yearwarrantyisapplicableexclusivelytooriginalequipmentproductsandcomponents
thatweremanufacturedbySeller.Selleralsowarrantsitsreplacementparts,subjecttothetermsandconditionssetforthherein,forthe
lesserperiodofninety(90)daysfromthedateofdeliveryoruntiltheexpirationoftheoriginalwarranty,whicheverisgreater.Sellerdoes
notwarrant,foranypurpose,anyexternalaccessories,orintegratedparts,includingbutnotlimitedtocomputers,controllersand/or
barcodescanners,thataremanufacturedbyanothermanufacturerandsoldunderaseparatelabel,eveniftheyarepackagedorsoldwith
Seller’sproduct.Seller’sobligationandliabilityunderthiswarrantyisexpresslylimitedtorepairorreplacement(atitsoption)ofthe
warrantiedequipmentorcomponentswithintheWarrantyPeriod.ApurchasebyBuyerofequipmentthatithadfirstleasedorrentedshall
notstartanewWarrantyPeriod.Sellerdoesnotwarrantthattheoperationoftheproductwillbeuninterruptedorerror‐free.
Thiswarrantyshallnotapplytoequipmentorcomponentswhichhas/have:
1.Beenthesubjectofanaccident,orrepairsormodificationsattemptedormadeandnotauthorizedbySeller.
2.Beenusedwithincompatibleproducts.
3.Beenoperatedunderabnormalconditions,excessiveheatorcold,highlycorrosiveenvironments,orinanunintendedmanner.
4.NotbeenoperatedormaintainedinaccordancewithSeller’sinstructions.
5.Beensubjecttomisuseorabuse,negligenthandling,improperinstallation,accident,damagebyfire,flood,snow,ice,waterorother
liquiddamage,lightning,abnormalelectricalconditionand/orpowersurge,earthquake,orotheractofGodoreventsoutsideof
Sellerscontrol.
6.Hadserialnumbersaltered,defacedorremoved.
7.Beenoperatedbeyondcapacity.
8.NotbeenmanufacturedbySellerincludingparts,accessories,orcomponentswhichhavebeenintegratedinto,usedalongsideof,or
inconjunctionwithaproductmanufacturedbySeller.
TOTHEEXTENTPERMITTEDBYLAW,THISWARRANTYANDTHEREMEDIESSETFORTHABOVEAREEXCLUSIVEANDINLIEUOF
ALLOTHERWARRANTIES,REMEDIESANDCONDITIONS,WHETHERORALORWRITTEN,STATUTORY,EXPRESSORIMPLIED.TO
THEMAXIMUMEXTENTALLOWEDBYLAW,SELLERSPECIFICALLYDISCLAIMSANYANDALLSTATUTORYORIMPLIED
WARRANTIES,INCLUDING,WITHOUTLIMITATION,WARRANTIESOFMERCHANTABILITY,FITNESSFORAPA RT IC ULARPURPOSE
ANDWARRANTIESAGAINSTHIDDENORLATENTDEFECTS.IFSELLERCANNOTLAWFULLYDISCLAIMSTATUTORYORIMPLIED
WARRANTIESTHENTOTHEEXTENTPERMITTEDBYLAW,ALLSUCHWARRANTIESSHALLBELIMITEDINDURATIONTOTHE
DURATIONOFTHISEXPRESSWARRANTY ANDTOREPAIRORREPLACEMENTSERVICEASDETERMINEDBYSELLERINITSSOLE
DISCRETION.ThisstatementsetsforththefullextentofSeller’sliabilityforbreachofanywarrantyordeficiencyinconnectionwiththe
saleoruseoftheproduct.Noemployee,representativeorresellerofSellerisauthorizedtochangethiswarrantyinanywayorgrantany
otherwarranty.
EXCEPTASPROVIDEDINTHISWARRANTYANDTOTHEEXTENTPERMITTEDBYLAW,SELLERISNOTRESPONSIBLEFORDIRECT,
INDIRECT,SPECIAL,PUNITIVE,INCIDENTALORCONSEQUENTIALDAMAGESRESULTINGFROMANYBREACHOFWARRANTYOR
CONDITION,ORUNDERANYOTHERLEGALTHEORY,INCLUDINGBUTNOTLIMITEDTOLOSSOFUSE;LOSSOFREVENUE;LOSSOF
ACTUALORANTICIPATEDPROFITS(INCLUDINGLOSSOFPROFITSONCONTRACTS);LOSSOFTHEUSEOFMONEY;LOSSOF
ANTICIPATEDSAVINGS;LOSSOFBUSINESS;LOSSOFOPPORTUNITY;LOSSOFGOODWILL;LOSSOFREPUTATION;LOSSOF,DAMAGETO
ORCORRUPTIONOFDATA;ORANYINDIRECTORCONSEQUENTIALLOSSORDAMAGEHOWSOEVERCAUSEDINCLUDINGTHE
REPLACEMENTOFEQUIPMENTANDPROPERTY,ANDANYCOSTSOFRECOVERING,PROGRAMMING,ORREPRODUCINGANYPROGRAM
ORDATASTOREDORUSEDWITHSELLERPRODUCTS.BUYERWAIVESTHERIGHTTOSEEKTOTALCOMBINEDDAMAGESFROMSELLER
INEXCESSTOTHATWHICHWASPAIDTOSELLERANDSELLERSHALLBELIMITEDFROMANYANDALLCLAIMSRELATEDTOTHIS
WARRANTYTOBENOMORETHANWHATWASPAIDTOSELLERFORTHENEWPRODUCT.
CONSUMERPROTECTIONLAWS.FORCONSUMERSWHOARECOVEREDBYCONSUMERPROTECTIONLAWSORREGULATIONSIN
THEIRCOUNTRYOFPURCHASEOR,IFDIFFERENT,THEIRCOUNTRYOFRESIDENCE,THEBENEFITSCONFERREDBYTHISWARRANTY
AREINADDITIONTOALLRIGHTSANDREMEDIESCONVEYEDBYSUCHCONSUMERPROTECTIONLAWSANDREGULATIONS.Some
countries,statesandprovincesdonotallowtheexclusionorlimitationofincidentalorconsequentialdamagesorexclusionsorlimitations
onthedurationofimpliedwarrantiesorconditions,sotheabovelimitationsorexclusionsmaynotapplytoyou.Thiswarrantygivesyou
specificlegalrights,andyoumayalsohaveotherrightsthatvarybycountry,stateorprovince.

What’s New in Version 1.3?
UpdatedSections
•Updated terminology and images to be consistent with the latest firmware version
•Added a firmware log, see “Appendix B Firmware Log” on page 86
•Deleted the Communications Protocol and made it a separate document
Thisdocumentwascreatedwiththepurposeofprovidingthemostaccurateandcompleteinformation.Ifyou
havecommentsorsuggestionsforimprovingthismanual,contactQuantronixat[email protected].
ManualupdatedJuly12,2017.

Table of Contents
Chapter 1 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Chapter 2 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Placement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Assembling the CubiScan 125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Attaching the Top Sensor Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Attaching the Height Sensor Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Removing the Shipping Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Placing the Glass Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Connecting Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Turning On the CubiScan 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Connecting to a Computer or Network (Optional) . . . . . . . . . . . . . . . . . . . . 15
Connecting to a Computer via Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Connecting to a Computer via USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Connecting to a Computer via Serial (RS-232-C) . . . . . . . . . . . . . . . . . . . 21
Installing Qbit (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Setup Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Chapter 3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
CubiScan 125 Touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Touchscreen Care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Cubing and Weighing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Cubing and Weighing Using Qbit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Cubing and Weighing Using the Touchscreen . . . . . . . . . . . . . . . . . . . . . 25
Zeroing the CubiScan 125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Chapter 4 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Chapter 5 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Calibrating the Scale. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Calibrating the Gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Calibrating the Touchscreen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Calibrating the Ultrasound Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Chapter 6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Cleaning the Ultrasound Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Cleaning the Gate Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Removing the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Chapter 7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
No Response When You Turn Power On . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Scale Readings Are Not Accurate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Dimension Readings Are Not Accurate. . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Computer Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
About . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Config-Audit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Cal-Audit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Scale Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Gate Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Touchscreen Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Sensor Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Scale. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
Appendix A Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
Appendix B Firmware Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86

List of Figures
Figure 1 CubiScan 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Figure 2 CubiScan 125 in Crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 3 Raised Screws at Top of Assembled CubiScan 125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Figure 4 Top Sensor Support Attached . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 5 Location of Height Sensor Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 6 Routing the Height Sensor Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Figure 7 Attaching the Sensor Cable Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 8 Connecting the Height Sensor Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 9 Foam Shipping Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 10 Cable Tie Holding Measuring Gate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 11 Glass Cubing and Weighing Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 12 Connecting Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 13 Ethernet, Serial, and USB Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 14 Installation Bubble. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 15 Device Installed Bubble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 16 Installation Process Bubble. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 17 Adapter is Ready to Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 18 Status Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 19 General Properties Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 20 CubiScan 125 Touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 21 Measurement Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 22 Package on Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 23 Ultrasound Measurement Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Figure 24 Measuring Gate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 25 Measuring Gate Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Figure 26 Height Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Figure 27 Home Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 28 Configure Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 29 Smallest Box Mode On. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Figure 30 Smallest Box Mode Off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Figure 31 Filter Mode On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Figure 32 Compression Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Figure 33 Home Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Figure 34 Configure Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Figure 35 Home Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Figure 36 Configure Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 37 Home Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Figure 38 Configure Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Figure 39 Home Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Figure 40 First Scale Calibration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Figure 41 Second Scale Calibration Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Figure 42 Second Scale Calibration Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Figure 43 Scale Calibration Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Figure 44 Home Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Figure 45 First Gate Calibration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Figure 46 Second Gate Calibration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Figure 47 Home Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Figure 48 Touchscreen Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Figure 49 Touchscreen Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Figure 50 Home Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Figure 51 First Sensor Calibration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Figure 52 Second Sensor Calibration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Figure 53 Third Sensor Calibration Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Figure 54 Fourth Sensor Calibration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Figure 55 Fifth Sensor Calibration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Figure 56 Sensor Calibration Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Figure 57 Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Figure 58 Home Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Figure 59 About Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Figure 60 Home Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Figure 61 About Config-Audit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Figure 62 Home Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Figure 63 About Cal-Audit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Figure 64 Home Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Figure 65 Scale Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Figure 66 Home Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Figure 67 First Gate Diagnostic Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Figure 68 Second Gate Diagnostic Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Figure 69 Gate Mask Tick Marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Figure 70 Third Gate Diagnostic Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Figure 71 Home Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Figure 72 Diagnostic Touchscreen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Figure 73 Home Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Figure 74 Diagnostic Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Figure 75 Home Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Figure 76 Test Scale. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
Figure 77 Home Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Figure 78 First Gate Test Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Figure 79 Third Gate Diagnostic Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Figure 80 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85