Cuisinart CPG-465 User manual

DO NOT RETURN YOUR GRILL TO THE STORE
Before visiting your local retailer, call our customer service department at 1-866-994-6390
from 9:00 am to 5:00 pm Eastern Time, Monday through Friday
or email us consumercar[email protected].
Model NO: CPG-465
PELLET GRILL & SMOKER
Customer Service Hotline
1-866-994-6390
OWNER’S MANUAL
ASSEMBLY AND
OPERATING INSTRUCTIONS
WARNING
PLEASE READ THIS ENTIRE MANUAL
BEFORE INSTALLATION AND USE
OF THIS PELLET FUEL-BURNING
APPLIANCE.
FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD RESULT IN
PROPERTY DAMAGE, BODILY INJURY
OR EVEN DEATH.
CONTACT LOCAL BUILDING OR FIRE
OFFICIALS ABOUT RESTRICTIONS
AND INSTALLATION INSPECTION
REQUIREMENTS IN YOUR AREA.
NOTICE TO INSTALLER: LEAVE
THESE INSTRUCTIONS WITH
THE GRILL OWNER FOR FUTURE
REFERENCE.
SAVE THIS MANUAL FOR FUTURE
REFERENCE.

IMPORTANT: ALL INSTRUCTIONS AND SAFEGUARDS ON THIS SECTION MUST BE
FOLLOWED TO PREVENT DAMAGE AND/OR INJURY.
IMPORTANT SAFETY INFORMATION
WARNING: For outdoor use only. Do not use near or inside a building, garage or any other
enclosed area.
WARNING: A MAJOR CAUSE OF FIRES IS FAILURE TO MAINTAIN REQUIRED
CLEARANCES (AIR SPACES) TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST
IMPORTANCE THAT THIS PRODUCT BE INSTALLED ONLY IN ACCORDANCE WITH
THESE INSTRUCTIONS. Keep all combustible materials at least 60 inches (152.4 cm) away
from the grill at all times. This includes combustible overhangs, and combustible flooring like a
wooden deck.
WARNING: This product is an electrical device utilizing hazardous voltage levels and must
be operated away from water. If water contacts the power cord or sensitive electronics serious
damage to the product or electrocution risk may occur. Do not operate this product in rain or
wet conditions. Do not allow this product to come in contact with water. Set this product up
more than 10’ from any large body of water (swimming pool, lake, pond, etc).
WARNING: Carbon monoxide is a colorless, odorless gas produced by burning common
cooking fuels like wood, charcoal, and propane. Follow these guidelines to prevent this
colorless, odorless gas from poisoning you, your family, or others:
• Know the symptoms of carbon monoxide poisoning; headache, dizziness, weakness,
nausea, vomiting, sleepiness and confusion. Carbon monoxide reduces the blood’s ability
to carry oxygen. Low blood oxygen levels can result in loss of consciousness and death.
• See a doctor if you or others develop cold or flu-like symptoms while cooking or in the
vicinity of this appliance. Carbon monoxide poisoning, which can easily be mistaken for a
cold or flu, is often detected too late.
• Alcohol consumption and drug use increase the effects of carbon monoxide poisoning.
• Carbon monoxide is especially toxic to mother and child during pregnancy, infants, the
elderly, grills and people with blood or circulatory system problems, such as anemia or
heart disease.
DANGER: NOT for use in or on boats or recreational vehicles.
DANGER: Do not store or use flammable liquids near the grill.
DANGER: Only use this product with a GFI protected 3 prong outlet.
Warnings and Usage
SAFETY INFORMATION
2

Cover…………….…………......………………………….………...….………….………….….…………………..……..1
Safety Information……….….............……………………...………...….………….….………….……………..……..2
Table of Contents……...........…….……………………..….………...….………….………………..……….…….…..3
Exploded View…….................………….…………………….…………………….......................……….………....5
Parts List….………........................……..…..….……...…..............……………....………………...........................6
Assembly Preparation and Instructions…......................…………………...……………………….….….….....…..8
Operating the Grill…..............................................................................….....……..…………………….…........24
Cooking.......…………….…………………..........………………….…......…...….….……………………...…...28
Care and Maintenance...............….........................……….………………......…………….……...….….…...…..30
Trouble Shooting.....……................…….……………………………………..........….…………………..…....…...32
Warranty and Replacement Parts…..........……….....……….…………………….....…………..………….……...34
TABLE OF CONTENTS
3

GENERAL WARNINGS
-----------------------------------------------------------------------------------
• DO NOT use on wood decks. Set up this grill on a hard, non-combustible smooth level surface.
• In case of fire, turn the control “OFF” and allow the fire to burn out on its own. Do not unplug the grill or
use water to try to extinguish the fire. If you feel the fire is beyond your control call the fire department.
• Keep a fire extinguisher on hand acceptable for use with electric products. Refer to your local authority
to determine proper size and type.
• Creosote – Formation and need for removal. When wood pellets are burned slowly, they produce tar
and other organic vapors that combine with expelled moisture to form creosote. The creosote vapors
condense on relatively cooler surfaces like the exhaust vents and the glass. As a result, creosote
residue accumulates on these surfaces. When ignited, this creosote makes an extremely hot fire. To
prevent this do a deep clean on the internal components of the grill at least twice a year. See Care and
Maintenance Section on Page 28.
• Keep appliance clean. When grease or creosote has accumulated, it should be cleaned to reduce risk
of fire. See Care and Maintenance section.
• The surfaces of the grill will get very hot during regular use and can be a burn hazard. Do not leave
unattended when children are present and keep away from combustible materials.
• To avoid accidental burns wear heat resistant mitts, use long handled tools, handles, and knobs when
operating the grill.
• To protect against electric shock, do not immerse cord, plugs, or heating element in water or any other
liquids.
• Do not place power cord where it may come in contact with hot surfaces or pose a tripping hazard.
• Unplug this grill from the power source when not in use and before cleaning. Allow appliance to cool
down before attempting to clean or service.
• Do not operate any appliance with a damaged power cord or plug, or after the appliance has
malfunctioned or been damaged in any manner.
• NEVER add cooking pellets to a hot fire pot by hand. You could be seriously burned. If the hopper
runs out of pellets or your fire goes out while cooking, let the grill completely cool and follow the Initial
Lighting Instructions.
• Use only cooking grade wood pellets. NEVER use heating grade wood pellets as they are not safe for
cooking.
• NEVER use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to
start or “freshen up” a fire in this appliance. Keep all such liquids well away from the appliance when in
use.
• Outdoor extension cords must be used with outdoor use products and are marked with suffix “W” and
with the statement “Suitable for Use with Outdoor Appliances.”
• Use only with a properly grounded GFI (Ground Fault Interrupter) household circuit.
• Do not attempt to move this appliance while it is in use.
• After a period of storage, inspect the grill for abrasion, wear, cuts, or damage to the temperature
controller and power cord.
• Before covering your grill make sure that the grill has cooled completely.
• Do not operate this grill while under the influence of drugs, alcohol, or while fatigued.
• Do not use this grill unless it is completely assembled, and all parts are securely fastened and
tightened.
SAFETY INFORMATION
4

EXPLODED VIEW
5
3
5
4
1
2
78
9
10
13
17
18 19
20
22
23
26
27
28
29
30
31
32
33
35
66
14
14
14
14
15
15
16
16
21
21
24
25
24
25
28
34
34
36
12
11
28

PARTPART DESCRIPTIONDESCRIPTION QTY
QTY
COMPONENTS
6
(x1)
(x1)
(x1)
(x1)
(x1)
(x1)
(x1)
(x2)
(x1)
(x1)
(x1)
(x4)
(x1)
(x1)
(x2)
11
10
9
12
13
14
(x2)
15
16
(x3)
(x1)
(x1)
(x1)
28
27
26
29
30
22
23
24
25
(x1)
(x1)
(x1)
(x1)
(x1)
(x2)
(x1)
(x1)
(x2)
(x2)
1
2
3
4
5
17
18
19
20
21
6
7
8
-----------------------------------------------------------------------------------
Hopper Lid
Stationary
Support Leg
Side Shelf
Bracket (left)
Hopper Back
Panel
Support Leg
Upper Cooking
Grate Support
Bracket
Cooking Grate
Hopper Grate Upper
Cooking Grate
Pellet Release Main Barrel
Cord Wrap Lid Handle
Bezel
Handle
Lid Handle
Insulator
Washer
Hopper Body Lid Handle
Hopper
Housing
Gasket
Side Table
Fire Pot Tool Hooks
Leg Bracket Bottle Opener
Hopper Left
Side Panel
Wire Cover
Hopper Right
Side Panel
Drip Shield
Bracket
Hopper Front
Panel
Drip Shield
Sear Shutter

PARTPART DESCRIPTIONDESCRIPTION QTY
QTY
COMPONENTS
7
(x1)
(x1) (x1)
31
32
(x1)
33
35
(x1)
36
(x2)
34
-----------------------------------------------------------------------------------
Side Shelf
Bracket (right) Wheels
Grease Bucket Bottom Shelf
Pellet Release
Screw
Paper Towel
Holder
HARDWARE
-----------------------------------------------------------------------------------
PARTPART DESCRIPTIONDESCRIPTION QTY
QTY
(x40)
(x36)
(x2)
(x40)
(x4)
(x3)
(x23)
A
B
C
D
F
(x2)
E
G
H
Phillips Head
Screw 1/4” x
5/8”
Flat Washer
1/4”
Lock Washer
1/4”
Nut
Wheel
Washer
Phillips Head
Screw 5/32” x
1/2”
Lock Nut
5/32”
Phillips Head
Screw 1/4” x
3/4”

Assembly Tip: To avoid scratching grill and to protect floor/patio surfaces, reuse cardboard packaging and lay
parts on top of while assembling.
STEP 1 - ATTACHING LEG BRACKETS
-----------------------------------------------------------------------------------
ASSEMBLY INSTRUCTIONS
Some parts may contain sharp edges. Wear protective gloves during assembly and set up. Read and follow
all safety statements, warnings, assembly instructions and use and care instructions before attempting to
assemble and use.
Before you Begin: Unpack all the components and verify that everything is present before beginning assembly.
Several components are packed inside the cooking chamber, it is important to remove these as well.
If any part is missing or damaged, DO NOT attempt to assemble the product.
Estimated assembly time: 1 hour.
NOTE: During assembly two people will be required to lift the Main Body (23) onto the cart.
Tools required for assembly: Wrench, Phillips Head Screwdriver and Gloves (NO TOOLS ARE INCLUDED).
ASSEMBLY PREPARATION
8
A
B
C
x 16
x 16
x 16
• Place the cardboard on the floor to prevent scratching the unit. Lay the main barrel on its back, on the
cardboard. Attach the Leg Brackets (14) to the Main Barrel (22) using x4 Screws (A), Locking Washers
(C), and Washers (B), through the four threaded holes as shown. Repeat installation for each Leg Bracket.
NOTE: Fasten screws of the support legs only half-way to allow easier installation of the bottom shelf in the
next step.
NO TOOLS ARE
INCLUDED

A
B
C
x 4
x 4
x 4
STEP 3
-----------------------------------------------------------------------------------
• Attach the Bottom Shelf (35) to the legs using four
sets of Screw (A), Lock Washer (C), and Washer (B),
as shown. If the screw holes do not line up, the legs
may have been attached incorrectly in Step 2.
• Insert Stationary Support Legs (15) and Support Legs
(16) into the previously installed leg brackets. Note
the orientation of each part in the picture. Secure the
legs with two sets of Screw (A), Lock Washer (C), and
Washer (B) for each leg.
ASSEMBLY INSTRUCTIONS
STEP 2 - ATTACHING WHEELS TO SUPPORT LEGS
-----------------------------------------------------------------------------------
9
A
B
x 8
x 8
C
x 8

STEP 5
-----------------------------------------------------------------------------------
STEP 4
-----------------------------------------------------------------------------------
• Attach the Wheel (34) to the Leg (16)
by inserting the Wheel through the
Wheel Pin. Place the Wheel Washer
(E) on the opposite side and secure
it with the Nut (D), as shown in the
picture.
• Repeat installation for the other
Wheel (34) and Support Leg (16).
• Ensure all screws from the previous steps are tight, then
turn the grill over to stand on the wheels.
NOTE: It is recommended to perform this step with two
people.
ASSEMBLY INSTRUCTIONS
10
E
D
x2
x2

STEP 6
-----------------------------------------------------------------------------------
• Open the lid to attached the Upper Cooking Grate
Support Brackets (6) on the inside of the grill body using
2 Screws (F) per side.
ASSEMBLY INSTRUCTIONS
11
F
x4
• Remove the Temperature Probe cover by unscrewing the pre-installed Screws. Put in a safe place to be
reinstalled at a later step.
STEP 7
-----------------------------------------------------------------------------------

STEP 8
-----------------------------------------------------------------------------------
• Assemble the top section of the hopper as shown. Note the positions of Panels (2), (3), (4), and (5).
Secure the panels to each other using 8 Screws (F).
12
ASSEMBLY INSTRUCTIONS
F
x 4
STEP 9
-----------------------------------------------------------------------------------
• Insert the Hopper Grate (7) into the hopper ensuring
the four threaded holes line up with the holes on the
front and back of the hopper.
• Secure the upper hopper assembly to the Hopper
Body with four Screws (F) by threading them into the
Hopper Grate (7).
F
x8

13
ASSEMBLY INSTRUCTIONS
F
x2
G
x 2
STEP 10
-----------------------------------------------------------------------------------
• Attach the Hopper Lid (1) to the hopper by
securing it with two Screws (F) and two Lock
Nuts (G).
STEP 11
-----------------------------------------------------------------------------------
• Unscrew the pre-installed screw located on the hot rod sleeve attached to the Fire Box (13).
• Insert the hot rod into the fire box until you see 1/4” of the hot rod extended inside the fire pot. See
detail view for what it should look like.

ASSEMBLY INSTRUCTIONS
14
STEP 13
-----------------------------------------------------------------------------------
STEP 12
-----------------------------------------------------------------------------------
• Attach the Fire Box (13) to
the hopper unit using four
Screws (F).
• With the hot rod in place,
re-install the screw
removed in Step 11 to
secure the hot rod.
F
x4

STEP 14
-----------------------------------------------------------------------------------
• Attach the Hopper Handle (10)
to the hopper using the two
pre-installed screws.
ASSEMBLY INSTRUCTIONS
15
STEP 15
-----------------------------------------------------------------------------------
• Slide the Pellet Release (8) into the slot
behind the hopper, then secure it with the
Pellet Release Screw (36).

ASSEMBLY INSTRUCTIONS
16
STEP 16
-----------------------------------------------------------------------------------
STEP 17
-----------------------------------------------------------------------------------
• Remove the two pre installed screws on the back
of the hopper and use them to attach the Cord
Wrap (9).
• Thread the Temperature sensor cable
through the hole on the Drip Shield
Bracket (18). This hole is labeled 1 on the
detail bubble. Ensure the orientation of
the bracket is correct where the two other
holes for screws are up against the side
wall of the Main Body.
• Route the temperature sensor cable
through to the outside of the main body
using the hole labeled 2 in the detail
bubble. Gently pull the cable all the
way out so most of it is outside the grill.
NOTE: the Drip Shield Bracket (18) will
be assembled at a later step, it is OK to
leave it hanging for now, make sure the
temperature sensor cable does not get
pinched in any of the following steps.

ASSEMBLY INSTRUCTIONS
17
STEP 18
-----------------------------------------------------------------------------------
STEP 19
-----------------------------------------------------------------------------------
• NOTE: It is recommend to perform
this step with two people.
• Partially insert the hopper into the
rectangular hole on the left side of the
grill body.
• Attach the temperature sensor
connector, then insert the hopper all
the way into the main body, ensuring
the wire is not pinched.
NOTE: After connecting the
temperature sensor cable feed all of
it into the hopper body as you push
the hopper closer on to the main
body. Ensure the cable is not pinched
between the hopper body and the
main body.
• Attach the hopper to the body using three
Screws (H) paired with Washers (B) and Lock
Washers (C). It is recommended to perform this
step with two people, one person to hold the
hopper up while the other person installs the
screws. Installing the top two screws first will
make things easier.
B
x3
C
x3
H
x3

ASSEMBLY INSTRUCTIONS
18
STEP 20
-----------------------------------------------------------------------------------
• Re-install the temperature probe cover
removed in Step 7.
STEP 21
-----------------------------------------------------------------------------------
• Attach the Drip Shield Bracket (18) to the inside of
the grill body using two sets of Screws (A), Locking
Washer (C), and Washer (B).
A
B
C
x 2
x 2
x 2

ASSEMBLY INSTRUCTIONS
19
STEP 22
-----------------------------------------------------------------------------------
STEP 23
-----------------------------------------------------------------------------------
• Install the Wire Guard (17) by first using
Screw (H), Lock washer (C) and Washer (B)
through hole 1 illustrated in the detail view.
• Fully secure the Wire Guard using Screw
(F) and Lock Nut (G) through hole 2. The
screw is inserted from the outside and the
nut secures it on the inside of the cook
chamber.
• Attach the three Tool Hooks (28) to the
Side Shelf (27).
B
C
F
x1
x1
x1
G
x 1
H
x 1

ASSEMBLY INSTRUCTIONS
20
STEP 25
-----------------------------------------------------------------------------------
• Attach Towel Holder (33) using two Screws (A).
• Attach the Bottle Opener (29) using the 2 stainless
steel screws that are packaged with it.
A
x 2
STEP 24
-----------------------------------------------------------------------------------
• Attach the Side Shelf Bracket Left (31)
and Side Shelf Bracket Right (30) to the
bottom of the Side Shelf using Screws
(A), Washers (B) and Lock Washers (C) as
shown in the image.
A
B
C
x 4
x 4
x 4